Pitco W14S-S WF Installation, Operation And Maintenance Manual Download Page 51

Table  4-1 Wendy's Model W14-3UFM Exploded View (Index) 

Index Number

 

Description

 

Index Number

 

Description

 

1

 

Tank, Weldment W/RR NIP

 

52

 

Handle, Valve Weldment

 

2

 

Clamp, Probe Temperature

 

53

 

Aces, Switch Drain Valve Interlock

 

3

 

Clamp, Bulb Limit Pasta

 

54

 

PG, Bracket Manifold Sprt  14

 

4

 

Tank Fitting, NIP Drain Ext

 

55

 

Screw, 10-24 x 1/2 HHC SS

 

5

 

Tank, Bracket Spacer Overflow

 

56

 

Washer, Flat  #10

 

6

 

Valve, Ball 1-1/4" Drain Full Port

 

57

 

Screw, 10-24 x 1/2 Thumb W/S

 

7

 

Tank, Overflow Tubing Weldment

 

58

 

Connector, Thermocouple SS

 

8

 

Clamp, U-Bolt  1/4-20 x 1-1/8

 

59

 

PG, Cir Air, 7,12,12D,14,14C+,14R,18

 

9

 

Probe, Thermistor Gas

 

60

 

Switch, Rocket SPST W/BK (1-1)

 

10

 

FL, Weldment 14 HRPO

 

61

 

Handle, Drain Spacer

 

11

 

Tank, BK SPLH Weldment

 

62

 

Cabinet Bk, Bracket Relief Valve

 

12

 

Cabinet, Frame Weldment

 

63

 

Entrance Box, Assy Left

 

13

 

Cabinet, Side, Right Hand

 

64

 

Entrance Box, Assy Middle

 

14

 

Cabinet, Side, Left Hand

 

65

 

Entrance Box, Assy Right

 

15

 

Cabinet, Back, Top

 

66

 

Label, Sheet Gas 7,14,18,14R,14C+

 

16

 

Cabinet, DR Bumper Assy

 

67

 

Label, Overlay Pump Circuit Breaker

 

17

 

Front Panel, Rail Bottom

 

68

 

Label, Drain Handle

 

18

 

Front Panel, Cap End Left Hand

 

69

 

Label, Discharge Valve

 

19

 

Front Panel, Cap End Right Hand

 

70

 

Label, Return Valve Handle

 

20

 

Front Panel, Intermediate SPRT Weldment

 

71

 

Label, Quick Filter Instruction

 

21

 

Front Panel, Bezel Weldment

 

72

 

Label, Switch ON-OFF

 

22

 

Cabinet, DK Front Weldment

 

73

 

Label, A-F

 

23

 

Computer, EP  3600 14 Single (TDI)

 

74

 

Schem, Label

 

24

 

DR, Assy, Right Hand

 

75

 

Handle, Valve 24R.18WKS,  E147UFM

 

25

 

DR, Assy, Left Hand

 

76

 

Pin, Clevis 1/4 x 2-1/4

 

26

 

Hinge, Pivot Vertical Bracket Top RH

 

77

 

Pin Cotter 1/16 x 3/4 ZN

 

27

 

Hinge, Pivot Vertical Bracket Bottom LH

 

78

 

Grommet  0-19 ID x 1.13 OD x 0.88 GRV

 

28

 

Hinge, Pivot Vertical Bracket Top LH

 

79

 

Screw, 1/4-20 x 1 HHC SS Full Thread

 

29

 

Hinge, Pivot Vertical Bracket Bottom RH

 

80

 

Nut, Hex (KEP) 1/4-20 ZN

 

30

 

Caster, Swivel, 7" Locking Polyu

 

81

 

Electric Assy, Power Cord

 

31

 

Caster, Swivel, 7" Nonlocking Polyu

 

82

 

Clip, U, Spring Steel 0.10-0.16

 

32

 

Burner, Pitco 4"

 

83

 

Screw, 10-32 x 1/2 PHN ZN TF

 

33

 

PG, Manifold Assy, Nat

 

84

 

Box, Electrical 4 x 2-1/8 x 1-7/8

 

34

 

PG, Pilot Assy Nat

 

85

 

Cover, Box, 4x2

 

35

 

PG, Sprt Flush Hose

 

86

 

Screw, 1/4-20 x 2-1/4 HHC ZN

 

36

 

PG, Sply Gas RR

 

87

 

Screw, 1/4-20 x 1/2 HHC SS

 

37

 

PG, Brkt Sprt Gas Manifold

 

88

 

Screw, 5/16-18 x 3/4 HHC SSBB

 

38

 

Filter, Handle Return Assembly

 

89

 

Washer, Lock 5/16 ZN (Split)

 

39

 

Filter, Bracket Handle Actuator

 

90

 

Screw, 10-32 x 1/4 Set SH Cup Pt

 

40

 

Filter, PG Return Assy

 

91

 

Wrg, Valve 24V GBB Non-EI

 

41

 

PG, Out Discharge Assy

 

92

 

Nut, Hex (KEP) 10-24 ZN

 

42

 

Hi-Limit Switch Assy

 

93

 

Screw, 10-24 x 5/8 RDH Phillips SS

 

43

 

Gasket, Drain Line (Sleeve)

 

94

 

Nutsert  10-24 (AVDEL)

 

44

 

Filter, Pan Weldment

 

95

 

Label, Overlay P/Matic 14 Clear Prot

 

45

 

Filter, Lid Weldment

 

96

 

Tank, Shield, Burner Bracket, Heat  14 L

 

46

 

Filter, Bracket SW

 

97

 

Tank, Shield, Burner, Bracket Heat  14 R

 

47

 

Front Panel, Intrmed Sprt Weldment L

 

98

 

Label, Caution Yellow

 

48

 

Filter, Tube Suction Assy

 

99

 

Label, Reset Button Horizontal

 

49

 

Filter, Rack Weldment

 

100

 

Ship Kit, W1'4-3UFM Wendy's (N/S)

 

50

 

Filter, Screen, Clip

 

101

 

Filter Envelope 20.5 x 14.344 Center Hole

 

51

 

Filter, Air RLF Assy

 

 
 

 
 

 
 

Summary of Contents for W14S-S WF

Page 1: ......

Page 2: ...throughout this manual The WARNINGS are listed below and on the following page for your review prior to operating the unit THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE FOR YOUR SAFETY DO NOT stor...

Page 3: ...ur warranty Water and shortening DO NOT mix Keep liquids away from hot shortening Dropping liquid frozen food into the hot shortening will cause violent boiling At operating temperature the shortening...

Page 4: ...cal System with UFM Filter System 1 6 1 3 4 Ventilation and Fire Safety Systems 1 6 1 4 INITIAL ADJUSTMENTS 1 7 1 4 1 Visual Checks 1 7 1 4 2 Burner Ignition Systems 1 8 1 4 2 1 Lighting Instructions...

Page 5: ...ORTENING FILTER PROCEDURES 2 13 2 4 1 General Filter Hints 2 15 2 4 2 Filter Procedures 2 16 2 4 3 Draining a Tank 2 17 CHAPTER 3 OWNER MAINTENANCE AND ADJUSTMENTS 3 1 3 1 FILTER MEDIA REPLACEMENT 3 1...

Page 6: ...Table of Contents Continued Section Title Page 3 5 3 Filter Troubleshooting 3 10 CHAPTER 4 PARTS 4 1 ALPHABETICAL PART LIST 4 5 NUMERICAL PART LIST 4 7 CHAPTER 5 SCHEMATICS 5 1 iii...

Page 7: ...iew Index 4 2 Figure Title Page 1 1 Inside View of Fryer 1 9 1 2 Pilot Assembly Flame Adjustment 1 10 1 3 Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters 1 10 1 4 Main Burner Cond...

Page 8: ...he need of the Wendy s chain of stores The table below lists the characteristics and specifications associated with this unit Table 1 1 Fryer Characteristics Description Specification US Specification...

Page 9: ...ack the fryer and it s accessories be careful to keep the weight of the fryer evenly distributed Flue Vents CAUTION To prevent equipment damage don t tilt the fryer onto any two of it s casters or pul...

Page 10: ...stallation instructions 1 3 1 Installation Clearances The fryer needs clearance around it for proper operation Adequate clearances allow for servicing and proper burner operation The clearances shown...

Page 11: ...shut off and the appliances NEVER supply the fryer with a gas that is not indicated on the data plate Using the incorrect gas type will cause improper operation If you need to convert the fryer to an...

Page 12: ...SIG 3 45 kPa make sure that the fryer is disconnected from the fuel line If the fuel line is to be tested at a pressure equal to or less than 1 2 PSIG 3 45 kPa the fryer can be connected but the unit...

Page 13: ...the fryer will reduce the chances of fire Table 1 2 provides a list of reference documents that provide guidance on ventilation and fire safety systems This table is not necessarily complete Additiona...

Page 14: ...CE NEVER connect the blower directly to the flue openings The direct flow of air will cause poor temperature recovery poor ignition inefficient operation of the fryer and could extinguish the pilot 1...

Page 15: ...numbers in parenthesis refer to Figure 1 2 callouts Wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate a Open the gas supply valves to the fryer b Op...

Page 16: ...a different condition of the fryer depending on fryer temperature g The main burner 5 will light and be controlled by the computer The pilot burner will remain lit regardless of the switch position or...

Page 17: ...size for proper millivolt output B Figure 1 2 Pilot Assembly Flame Adjustment This test requires a DC millivolt meter set to a scale of 0 1000mv Locate the thermopile wires coming from the thermostat...

Page 18: ...and the millivolt output Turning the screw counterclockwise increases flame size and millivolt output h Rotate the screw in the direction to achieve a reading of 400 50 mv for thermopiles NOTE Allow 3...

Page 19: ...cedure Figure 1 5 illustrates the different conditions possible for the main burner Figure 1 4 Main Burner Conditions 1 12 The tubes and baffles are badly carbonized Check vent and adjust if necessary...

Page 20: ...ee 1 4 2 for the unit being tested and adjust the thermostat to light the main burners c The installed pressure gauge reading should be the same 0 1 as that marked on the data plate inside the door If...

Page 21: ...etergent b Turn the fryer on and allow the computer to bring the water to a boil automatically Allow the fryer to heat for 15 minutes NOTE Do not leave the fryer unattended during cleaning Never let t...

Page 22: ...back of the tank 2 1 2 Filling the Fryer With Solid Shortening Never melt blocks of solid shortening on top of the burner tubes This will cause a fire and will void your warranty a Make sure the drai...

Page 23: ...up Start up the fryer as described in Chapter 1 The computer will come on and display the status of the fryer If the shortening temperature is below the set point of the melt cycle the computer will g...

Page 24: ...icate Ready Ready will be displayed even when the main burners are on as long as the fryer remains in the cooking temperature range OVER TEMPERATURE If the temperature of the shortening exceeds the co...

Page 25: ...can only perform this procedure when the product key is not in a cook or hold cycle 2 2 3 1 Viewing Product Times 1 View the product times by first pressing the Time key and then the product key you w...

Page 26: ...standby mode removes the ability for the fryer s main burners to cycle Complete shutdown turns off the gas supply to the fryer Shut down the fryer by STANDBY Turn fryer switch to OFF The computer disp...

Page 27: ...ure By remaining in the program mode you will not need to reenter the password PROGRAM If a password is required the display will change to PASS_ _ _ _indicating that you must enter the password Enter...

Page 28: ...the desired time press the Time key to accept the new setting To set the shake time go to step 3 To exit the time set program press the Program key to return to the program mode 3 Press the Time key t...

Page 29: ...previous procedure you will not need to enter the password 2 Press the zero 0 product key The display will change to show SELECT 3 Next press the one 1 product key to enter the temperature program The...

Page 30: ...de 7 To exit the programming mode press the program key again 2 3 2 3 Beeper Volume To set beeper volume follow the procedure below 1 Press the program key and enter the password if a password is prog...

Page 31: ...he program key again 2 3 2 5 Melt Cycle To select the melt cycle desired follow the procedure below 1 Press the program key and enter the password if a password is programmed If you are still in the l...

Page 32: ...ctory The L indicates the heat up time in seconds the fryer took the last time the test was performed 6 After viewing the recovery test data press the program key to return to the program mode 7 To ex...

Page 33: ...y as a timer NOTE When the computer is in TIMER mode the display will indicate TIMER during normal operation of the fryer 5 After selecting the desired control mode or to exit viewing the current sett...

Page 34: ...rm normal filtering operations are described after Figure 2 2 The illustrations used with the filter procedures are provided to show where the oil is going and which valves are open Frequent filtering...

Page 35: ...fryer boil out cleaning 8 Drain Clean Out Rod Long handled design this tool is used to clean out the drain openings 9 Precoat Filter Aid Coarse Diatomaceous earth used to enhance the filter ability o...

Page 36: ...ill anytime By removing suspended particles often it prevents them from burning 4 When the time it takes to refill the fryer after filtering exceeds 3 00 minutes per tank scrape the filter media If sc...

Page 37: ...nk being filtered After cleaning out the excess debris with the fryer scoop 11 sprinkle the powder into the first fry tank to be filtered and stir the powder into the oil d Check the drain spout to en...

Page 38: ...this procedure This procedure can be used in conjunction with the filter procedure 2 6 2 Instead of performing step j of the filter procedure perform the procedures below The Shortening Shuttle only...

Page 39: ...hotter than 375 F 190 C This hot melted shortening will cause severe bums Do not let the hot shortening touch your skin or clothing Always wear insulated oil proof gloves when working on the filter sy...

Page 40: ...r pick up assembly by sliding the new filter paper on to the filter paper support rack Ensure that the hole in the filter paper goes over the pick up tube assembly threaded connector g Fold the open e...

Page 41: ...ater and when the heating portion of the cleaning is complete This will prevent the heating system from coming on during the oil draining and water filling procedure a Drain the oil from the fryer usi...

Page 42: ...that once every six months with the cooker cooled down you examine the flue area Check for corrosion or blockage of the flue Ensure that the cooker is shutdown and do not turn it on during the examina...

Page 43: ...e heat baffles are located inside the heat tubes They are attached to the rear of the baffle supported by tack welds Using a chisel break away the baffle support and remove the old baffles Be careful...

Page 44: ...ntrol Replacement The limit control includes a temperature sensor inside the fryer tank control unit inside the fryer cabinet and connecting capillary tubing The high limit control temperature sensor...

Page 45: ...If these troubleshooting procedures do not correct your problem contact a qualified technician or the factory The troubleshooting procedures are in a flowchart format 3 5 1 Fryer Troubleshooting Refe...

Page 46: ...If these troubleshooting procedures do not correct your problem contact a qualified technician or the factory The troubleshooting procedures are in a flowchart format 3 5 1 Fryer Troubleshooting Refe...

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ...a table of components in numerical order by illustration number The illustration has numbered lines pointing to components which are listed in the table At the end of this chapter there are alphabetic...

Page 51: ...nd 75 Handle Valve 24R 18WKS E147UFM 25 DR Assy Left Hand 76 Pin Clevis 1 4 x 2 1 4 26 Hinge Pivot Vertical Bracket Top RH 77 Pin Cotter 1 16 x 3 4 ZN 27 Hinge Pivot Vertical Bracket Bottom LH 78 Grom...

Page 52: ...T SHOWN FOR CLARITY 58 P5045047 CONN THERMOCOUPLE SS QTY 3 59 A8001001 COLLAR AIR QTY 12 ALL LABELS REFER TO DWG B60 OS9 FOR LOCATIONS AND PART NUMBERS ALL HARDWARE Figure 4 1 Wendy s Model W14S 3WF E...

Page 53: ...4 4...

Page 54: ...4 PR14 RTG14 A3 519905 FLUE HEAT DEFLECTOR 14 14B 14R P14 PR14 RTG14 SS A3519906 FUSE 15 AMP 125V P5045727 HANGER BASKET 14 14R PM14 PR14 C R A1100107 HANGER BASKET 14 14R PM14 PR14 S S A1100108 HI LI...

Page 55: ...ALPHABETICAL PART LIST Part Description Pitco Frialator Part Number TEMPERATURE PROBE CLAMP Al402202 VALVE DRAIN 1 1 4 P6071785 4 6...

Page 56: ...HEAT SHIELD B3312801 TANK BACKSPLASH B3312902 TANK STAINLESS STEEL B4000801 DRAIN VALVE HANDLE B6617002 FILTER SCREEN CLIP B6620002 FILTER RACK ASSEMBLY B6632701 FILTER PAN B6632801 FILTER PAN LID B6...

Page 57: ...NUMERICAL PART LIST Pitco Frialator Part Number Part Description PP10895 HINGE DOOR TOP LEFT PP10896 HINGE DOOR TOP RIGHT 4 8...

Page 58: ...CHAPTER 5 SCHEMATICS Schematic Description Schematic Number SCHEMATIC W14S WF 700177 5 1...

Page 59: ......

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