1
1
. INSTALLATION TOOLS AND INSTALLATION FLOW CHART
1
1
. Installation tools and installation flow chart
1
1
.1
Necessary tools and instrument list for installation
No.
Tool
No.
Tool
No.
Tool
No.
Tool
1
Handsaw
6
Copper Pipe Bender
11
Spanner
16
Leveler
2
Phillips
Screwdriver
7
Manual Water Pump
12
Charging Cylinder
17
Clamper for Solder-
less Terminals
3
Vacuum Pump
8
Pipe Cutter
13
Gauge Manifold
18
Hoist
(for Indoor Unit)
4
Refrigerant
Gas Hose
9
Brazing Kit
14
Cutter for Wires
19
Ammeter
5
Megohmmeter
10
Hexagon Wrench
15
Gas Leak Detector
20
Voltage Meter
Use specified tools and measuring instruments only for the new refrigerant.
✧
: Interchangeability is available with R410A
●
: Only for Refrigerant R32
✕
: Prohibited
✦
: Only for Refrigerant R22
Measuring Instrument
and Tool for R410A
R32
R22
Reason of Non-Interchangeability
and Attention (*: Strictly Required)
Use
Refrigerant
Pipe
Pipe Cutter
Chamfering
Reamer
✧
✧
-
Cutting Pipe
Removing Burrs
Flaring Tool
✧
✧
* The flaring tools for R32 are applicable
to R22/R410A.
* If using flaring tube, make dimension
of tube larger for R410A.
* In case of material 1/2H, flaring is not
available.
Flaring for Tubes
Pipe Bender
✧
✧
* In case of material 1/2H, bending is not
available. Use elbow for bend and braze. Bending
Expanding Tool
✧
✧
* In case of material 1/2H, expanding of
tube is not available. Use socket for
connecting tube.
Expanding Tubes
Torque Wrench
✧
✕
* For
φ
1/2,
φ
5/8, spanner size is up
2mm.
Connection of Flare
Nut
✧
✧
* For
φ
1/4,
φ
3/8,
φ
3/4, spanner size is
the same.
Brazing Tool
✧
✧
* Perform correct brazing work.
Brazing for Tubes
Nitrogen Gas
✧
✧
* Strict Control against Contamin (Blow
nitrogen during brazing.)
Prevention from
Oxi
B
i
dati
on during
Lubrication Oil
(for Flare
Surface)
●
✦
* Use a synthetic oil which is equivalent
to the oil used in the refrigeration cycle.
* Synthetic oil absorbs moisture quickly.
Applying Oil to the
Flared Surface
Vacuum
Drying&
Refrigerant
Charge
Refrigerant
Cylinder
✕
✕
* Check refrigerant cylinder color.
* Liquid refrigerant charging is required
regarding zeotoropic refrigerant.
* Use the weight scale.
Refrigerant Charging
Vacuum Pump
✧
✧
* The current ones are applicable.
However, it is required to mount a
vacuum pump adapter which can prevent
from reverse flow when a vacuum pump
stops, resulting in no reverse oil flow.
Vacuum Pumping
Adapter for
Vacuum Pump
✧
✦
Manifold Valve
✧
✦
* No interchangeability is available due to
higher pressures when compared with
R22.
* Do not use current ones to the different
refrigerant. If used, mineral oil will flow
into the cycle and cause sludges,
resulting in clogging or compressor
failure.
* Connection diameter is different;
R32/R410A: UNF1/2, R22: UNF7/16.
Vacuum Pumping,
Vacuum Holding,
Refrigerant Charging
and Check of
Pressures
Charging Hose
✧
✕
Weight Scale
✧
✧
Measuring Instrument
for Refrigerant
Charging
Refrigerant Gas
Leakage
Detector
✕
✕
* The current gas leakage detector (R22)
is not applicable due to different
detecting method.
Gas Leakage Check
41
Summary of Contents for 3PAMSHHQC18-MZO2
Page 12: ...3 OUTLINES AND DIMENSIONS 3 Outlines and dimensions 18K Unit in mm 8...
Page 15: ...42K Unit in mm 3 OUTLINES AND DIMENSIONS 11...
Page 26: ...7 REFRIGERANT CYCLE 7 Refrigerant cycle 18K 24K 22...
Page 29: ...8 WIRING DIAGRAM 24K Electric wiring diagram 1993419 F 25...
Page 30: ...8 WIRING DIAGRAM 36K Electric wiring diagram 2000947 H 26...
Page 31: ...8 WIRING DIAGRAM 42K Electric wiring diagram 2087381 B 27...