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Installation and Wiring  2.1

Read these instructions carefully before proceeding with installation and operation.  Electrical
code requirements and safety standards should be observed.  Installation should be
performed by qualified personnel.

CAUTION:  The Instrument AC power input is specified in the model number and on the wiring label for either 115VAC or
230VAC.  Verfiy the AC power input required by the instrument prior to proceeding with installation.

Unpacking  2.2

Remove the instrument from the carton and inspect it for any damage due to shipment.  If any
damage is noticed due to transit, report and file a claim with the carrier.   Write the model
number and serial number of the instrument on the front cover of this Operation Manual for
future reference when corresponding with the factory.

Location  2.3

Locate the instrument away from excessive moisture, oil, dust, and vibration.  Do not subject
the instrument to operating temperatures outside of 0 to 55˚ C (32

°

 to 131

°

 F).

Mounting  2.4

Figure 2-1 (page 8) shows installation view and physical dimensions for the panel mounted
instrument.

The electronics can be removed from the housing for installation, if so desired.  To remove,
loosen the locking screw centered on the bottom face of the unit.  The instrument pulls
straight out.  When installing, be sure that the verically mounted circuit boards are inserted in
the correct grooves in the top and bottom of the housing.  Also make sure the screw lock is
sufficiently tight.  When installing multiple instruments, be sure to reinsert the proper
instrument into its correct enclosure by matching the serial number with the number inside the
housing.  This will insure that the accuracy of the control will be within the published
specifications.  The ambient compensator on the rear of the enclosure is calibrated to the
electronics at the factory.

Cut the panel cutout to the dimensions shown in Figure 2-1 (page 8).  Insert the instrument
housing into the panel cutout and install the mounting bracket.  Place the mounting screws on
the back of the housing and tighten until the instrument is rigidly mounted.  Do not
overtighten.

A surface mounting kit is available - part number 64405801.  For installation of the instrument
in areas subjected to washdowns, a water tight cover option is available (part # 64417801).

Summary of Contents for MIC 6000

Page 1: ...Form 2854 Edition 10 December 1993 Installation Wiring Operation Manual MIC 6000 Brand ...

Page 2: ...rm by any means without the written permission of the factory This is the Tenth Edition of the Manual It was written and produced entirely on a desk top publishing system Disk versions are available by written request to the factory Advertising and Publications Department We are glad you decided to open this manual It is written so that you can take full advantage of the features of your new 1 4 D...

Page 3: ... Front Panel Operation 23 3 5 Operation Summary 25 SECTION4 OPERATION 4 1 Operation 38 4 2 Alarm Operation 44 4 3 Tune Mode Operation 44 SECTION5 SERVICE 5 1 Service 47 5 2 Calibration 47 5 3 Test Mode Procedures 52 5 4 Troubleshooting and Diagnostics 56 APPENDICES A Board Layouts A 1 Power Supply Board 63 A 2 Processor Board 64 A 3 Option Board Revision D and Below 65 Option Board Revision E and ...

Page 4: ...17 Figure 2 12 Alternate Remote Digital Communications 18 Figure 2 13 Relay Output 18 Figure 2 14 SSR Driver Output 19 Figure 2 15 Current Output 20 Figure 2 16 Position Proportioning Control 20 Figure 4 1 Dual Output Control 42 Table 3 1 Program Mode Configuration Procedures 25 Table 3 2 Tune Mode Configuration Procedures 32 Table 3 3 Profile Entry Mode Configuration Procedures 35 Table 3 4 Enabl...

Page 5: ...D mVDC VDC or mADC inputs depending on the input type specified Thermo couple and RTD linearization as well as thermocouple cold junction compensation is performed automatically The instrument s process input is isolated from the rest of the instrument The instrument can be ordered to operate on either 115VAC or 230VAC power at 50 60Hz The instrument is housed in an extruded aluminum enclosure sui...

Page 6: ...ts Each segment contains a ramp and a soak operation Profiles can be programmed to run continuously or any number of times up to 9999 A combination of profiles may be combined for back to back execution This has the affect of acting as a single profile of more than six segments Assured Soak is provided with the use of two programmable parameters that will activate an Auto Hold feature This feature...

Page 7: ... panel mounted instrument The electronics can be removed from the housing for installation if so desired To remove loosen the locking screw centered on the bottom face of the unit The instrument pulls straight out When installing be sure that the verically mounted circuit boards are inserted in the correct grooves in the top and bottom of the housing Also make sure the screw lock is sufficiently t...

Page 8: ...ct relay s Solenoids Before using any instrument near the devices listed the instructions below should be followed 1 If the instrument is to be mounted in the same panel as any of the listed devices separate them by the largest distance possible For maximum electrical noise reduction the noise generating devices should be mounted in a separate enclosure 90 4 3 560 90 4 3 560 PANEL CUTOUT SIZE 96 0...

Page 9: ...electrician A proper neutral will help ensure maximum performance from the instrument 2 5 1 3 WIRE ISOLATION Four voltage levels of input and output wiring may be used with the unit Analog input or output i e thermocouple RTD VDC mVDC or mADC SPST Relays SSR driver outputs AC power The only wires that should be run together are those of the same category If they need to be run parallel with any of...

Page 10: ... Coils MOV s are recommended for transient suppression in inductive coils con nected in parallel and as close as possible to the coil See Figure 2 2 Additional protection may be provided by adding an RC network across the MOV Contacts Arcing may occur across contacts when the contact opens and closes This results in electrical noise as well as damage to the contacts Connecting a RC network properl...

Page 11: ... 1 06 58 7 00 1 47 1 26 12 54 1 34 61 1 65 1 65 91 11 00 2 34 2 03 14 87 2 15 97 2 67 2 65 1 46 17 50 3 72 3 19 16 1 37 3 38 1 54 4 15 4 18 2 30 27 75 5 91 5 05 18 2 22 5 50 2 50 6 76 6 82 3 73 44 25 9 40 8 13 20 3 57 8 62 3 92 10 80 10 88 5 89 70 50 14 94 12 91 24 8 78 21 91 9 91 27 16 27 29 14 83 178 25 37 80 32 64 TABLE 2 Temperature Error in F per 1000 feet of Leadwire AWG Thermocouple Type No...

Page 12: ...ngth of lead wire in thousands of feet TABLE 3 3 Wire RTD AWG No Error C Error F 10 0 04 0 07 12 0 07 0 11 14 0 10 0 18 16 0 16 0 29 18 0 26 0 46 20 0 41 0 73 24 0 65 1 17 TABLE 4 2 Wire RTD AWG No Error C Error F 10 5 32 9 31 12 9 31 14 6 14 13 3 23 9 16 21 3 38 6 18 34 6 61 2 20 54 5 97 1 24 86 5 155 6 Example An application uses 2000 feet of 18 AWG copper lead wire for a 3 wire RTD sensor What ...

Page 13: ...stributionpaneluntilallwiring connectionsarecompleted Consult the model code and the wiring label for the appropriate line voltage for the instrument 1 2 3 4 D C B A RELAY A 115 230 VAC SIGNAL CJC SIGNAL MADE IN U S A GROUND INPUT RATINGS 115 230 VAC 50 60 HZ 15VA MAX RELAY OUTPUT RATINGS 115VAC 5 0A RESISTIVE 230VAC 2 5A RESISTIVE 230VAC 1 8 HP 115 230VAC 250VA MAXIMUM AMBIENT 55 C SERIAL A SERIA...

Page 14: ...the negative to terminal 1 For industrial environments with comparatively high electrical noise levels shielded thermocouples and extension wire are recommended Be sure that the input conditioning jumpers are properly positioned for a thermocouple input See Appendix A 2 page 64 and A 3 page 65 or 66 115 VAC INSTRUMENT VOLTAGE L1 L2 B A GROUND 5 AMP FUSE Rear View Supplied by customer 230 VAC INSTR...

Page 15: ...ng up the instrument for either 10 to 50mVDC or 1 to 5VDC input Make sure that the appropriate resistor value is used Terminal 3 is positive and terminal 1 is negative 1 resistors recommended Continued on next page 8 7 6 5 4 3 2 1 2 WIRE RTD INPUT 100 OHM PLATINUM 10 FEET LEAD MAXIMUM JUMPER Rear View Supplied by customer 100 OHM PLATINUM 8 7 6 5 4 3 2 1 3 WIRE RTD INPUT Rear View Supplied by the ...

Page 16: ...t resistor is not required FIGURE2 9B 24 Volt Power Supply XA Option Make connections as shown below Terminal G is positive and terminal H is negative Be sure the input conditioning jumpers are properly positioned See Figure A 2 Processor Board page 64 and Figure A 3 Option Board page 65 or 66 8 7 6 5 4 3 2 1 MILLIVOLT DC INPUT MILLIVOLT DC SOURCE 50 MILLIVOLT DC MAXIMUM Rear View Shielded Twisted...

Page 17: ... be installed at the terminals of the last instrument in the loop The shield should be grounded at the computer or the convertor box if used See the Protocol Manual Form 2878 for more details on the use of the digital communications option Terminals7 8areused forcommunicationswhen themodelnumberis 6XXYX3Xor6XXYX5X whereX anyvalidnumber andY 0 1 or2 Remote Dry Contact Run Hold Out2 4 20mA Out1 4 20...

Page 18: ...anyvalidnumberand Y 3 4 or5 2 6 3OUTPUTCONNECTIONS Output connections include SPST relays SSR drivers and 4 to 20mADC Relay outputs may be assigned control alarm or event functions Assignment of output function is accom plished via the front keypad and is described in Section 4 page 38 of this manual FIGURE2 13 Relay Output Connections are made to relay A as illustrated below Connect relay s B C i...

Page 19: ...nnect the solid state relay driver s in the Relay B and C position if present in the same manner B A GROUND D C INPUT POWER F E H G SSR DRIVER RELAY A SOLID STATE RELAY Rear View B A GROUND D C INPUT POWER F E H G SSR DRIVER RELAY B SOLID STATE RELAY Rear View B A GROUND D C INPUT POWER F E H G SSR DRIVER RELAY C SOLID STATE RELAY Rear View B A GROUND D C INPUT POWER F E H G RELAY C L2 L1 LOAD Rea...

Page 20: ... feedback connections are made as illustrated below The relay assigned to Output 1 will be used to drive the motor in the open direction and the relay asssigned to Output 2 will be used to drive the motor in the closed direction The minimum slidewire feedback resistance is 135 ohms the maximum resistance is 10K ohms 8 7 6 5 4 3 2 1 DC CURRENT OUTPUT 1 LOAD 650 OHMS MAXIMUM Rear View Shielded Twist...

Page 21: ... Outputs and Alarm Off Control CtrL Operation Operates in automatic control Change local setpoint Alarms are On Manual Stby Operation Manual control of proportional outputs Program Prog Configuration Configures operating parameters Tune tunE Configuration Sets alarm settings Operation tunes the controller to the process Profile PCon Operation Provides Profile Continue Continue function Profile PEn...

Page 22: ...d on the Options Board or the Processor Board Board layouts and jumper locations are shown in Appendix A 2 and A 3 pages 64 and 65 or 66 Check the actual jumper position in the instrument to be configured and verify the proper position for the intended application If the current position is not correct make changes Start up Procedures 3 3 Step by step procedures are provided in Tables 3 1 thru 3 4...

Page 23: ...US LED s The digital display provided has 4 digits and a decimal point Each digit has seven segments and is capable of producing numeric characters from 0 9 and certain alpha characters The digital display is used to provide indication of process variable as well as displaying codes used for configuration and operation of the instrument The display includes the following Status Indicator LED s Lab...

Page 24: ...5 Increase the setpoint value in the Control mode 6 Work in conjuction with the other keys a With the SCROLL key to display proportional output b With the DOWN key 1 On power up to reset the instrument 2 Lamp test 3 Enter the Enable mode DOWN Used for 1 Enter a mode 2 Turn a mode Off in the Enable mode 3 Decrease a parameter numerical value 4 To start a profile when the profile number is displayed...

Page 25: ...es During normal operation these displays are used to indicate process values setpoints etc TABLE 3 1 PROGRAM MODE CONFIGURATION PROCEDURE Press and release the SCROLL key until Prog is displayed Press the DOWN key to enter the Program mode Press the SCROLL key to advance the display through the parameter codes and their values Use the Up and DOWN keys to adjust the values After adjusting a parame...

Page 26: ...On Off Display Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to change value Up Arrow Key Down Arrow Key iCor out1 o1PL out2 o2PL inPS Prog out3 rLyA rLyb rLyC diSP dPoS Euu EuL HySt A A B SPL SPLL EO Option AtFr SPuL EO Option ...

Page 27: ...PAGE 27 PiA rrH PFF dFF Co1r Ptb Co2r Pout Pou PoL CCon CbS C C B Com Optional EO Option CAd ...

Page 28: ...ees 0 3 Output 1 out1 1 On Off Direct 2 cooling 2 On Off Reverse heating 3 Time Proportioning Direct cooling 4 Time Proportioning Reverse heating 5 Current Proportioning Direct cooling 6 Current Proportioning Reverse heating 7 Position Proportioning Open 4 Output 1Percent Limit o1PL 0 to 100 100 5 Output 2 out2 0 None 0 Position Prop Direct Close 1 On Off Direct cooling 2 On Off Reverse heating 3 ...

Page 29: ...iSP 1 Process Value 1 2 Process Value Setpoint 3 Process Value Deviation 4 Process Value Deviation Setpoint 5 Setpoint 12 Decimal Position dPoS 0 or 1 decimal place 0 dPoS can be 2 3 4 if Euu is selected 13 Engineering Units Euu 9999 to 9999 units 1000 Upper Value 14 Engineering Units EuL 9999 to 9999 units 0 Lower Value 15 Hysteresis HySt 0 to 300 degrees 3 width of hysteresis band see Page 68 16...

Page 30: ...ced in hold from remote source 2 Selected Remote Run Hold will not override controller front panel when placed in hold from remote source 22 Process Filter Factor PFF 1 to 20 of scans aver 1 1 No filtering 23 Display Filter Factor dFF 1 to 20 of scans aver 1 1 No filtering Parameters 24 28 are for Extended Option EO Only 24 Current Output 1 Range Co1r 0 0 to 20 mA 1 1 4 to 20 mA 25 Current Output ...

Page 31: ...ions CCon 0 Off 0 4 Configuration 1 Monitor only read only 2 Normal mode read and write 3 Total Access with Limit Checking 4 Total Access without Limit Checking 30 Communication CbS 1 300 bits per second bps 6 Bit Rate Select 2 600 bps 3 1200 bps 4 2400 bps 5 4800 bps 6 9600 bps 31 Communication Address CAd 0 to 99 0 1 Factory setting for Total Access ...

Page 32: ...trument will depend upon the parameter selection previously made in the Program mode For future reference record the parameter selections for the application in the Your Setting column and on the Software Reference Sheet in Appendix E page 75 To prevent unauthorized changes to the Tune mode the mode can be disabled turned off in the Enable mode The Tune mode is adjusted on line The instrument will...

Page 33: ...Pb2 SPrd tunE rSEt ArSt rAtE Ct1 Ct2 SEnS FoP A A Key ON OFF Actual Display On Off Display Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to change value Up Arrow Key Down Arrow TUNE MODE FLOW CHART ...

Page 34: ...LOW CHART nS rt rr SP E1 Pn PEnt E2 E3 St E1 E2 E3 PLCt A A dhru dhrd PEnd ON OFF Actual Display On Off Display Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to change value Up Arrow Key Down Arrow Key ...

Page 35: ...or off 7 Event Output 3 E3 on or off 8 Soak Time St 0 to 9999 units per Ptb 9 Event Output 1 E1 on or off 10 Event Output 2 E2 on or off 11 Event Output 3 E3 on or off Will be displayed instead of Ramp Time rt if Ramp Rate is utilized see Ptb EO Option only page 29 12 Profile Loop Count PLCt 0 to 9999 0 continuous 13 Deviation Hold after dhru 0 to 3000 units Ramp Up 0 no auto hold 14 Deviation Hol...

Page 36: ...Mode TABLE 3 4 ENABLE MODE CONFIGURATION PROCEDURE To enter the Enable mode press and hold the UP and DOWN keys while in CtrL or oFF modes All the display lamps will light After 10 seconds the lamps will go out and EnAb will be displayed Release the keys and the display will change to EtSt Press and release the DOWN key and each mode to be enabled disabled will be displayed With the Enable mode pr...

Page 37: ... Setpoint Change ESPC on or oFF on ENABLE MODE FLOW CHART ECAL EPro Etun ESbY EtSt EnAb EPE ESPC ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF EPC ON OFF Actual Display On Off Display Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to change value Up Arrow Key Down Arrow Key DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING ...

Page 38: ...and hold the appropriate key Press and hold the UP key to increase the setpoint or press and hold the DOWN key to decrease the setpoint The setpoint will change slowly at first then faster as the key is held pressed If the setpoint will not increase check the Program mode page 25 to see that you are not trying to increase the setpoint above the setpoint limit SPL Check that the Setpoint Change mod...

Page 39: ... one second This sequence will continue until any key is depressed To start a profile running at some point within the profile other than start can be accomplished by using the Profile Continue mode Press and release the SCROLL key until display is PCon then press the DOWN key The display will be Pn adjust the profile parameter values as needed in the Profile Continue Configuration mode then press...

Page 40: ...OWN key Value to adjust the Ramp Time Remaining value then press the SCROLL key If the time remaining is set to 0 when the SCROLL key is pressed the Soak Time Remaining code will be displayed If the time remaining is greater than 0 then the display will advance to the Profile Loop Count code 7 Soak Time Remaining Str Press the SCROLL key to see the Soak Time Remaining value of the last active prof...

Page 41: ...ustment The respective OUT1 or OUT2 indicator will illuminate to indicate that the output device is on The hysteresis will also affect the operation of the alarm output if used 4 1 2 5 TIME PROPORTIONING CONTROL Time Proportioning Control can be implemented on controllers provided with SPST relay or SSR driver output s Time proportioning can be programmed for output 1 and or 2 Time Proportioning c...

Page 42: ...e the SEnS value Also for proper Position Proportioning operation it is necessary to specify the actuation time of the valve or damper from full open to full closed If the motor has a stroke duration of 60 seconds change the value in the Cycle Time parameter Ct1 to 60 This ensures that the controller will move the motor for the proper amount of time when making adjustments 4 1 2 8 DUAL OUTPUT CONT...

Page 43: ... 1 percentage of output value Po2 if output 2 is 3 4 5 6 then the output 2 percentage of output value Proc will be displayed then the current process value In order to vary a proportional output percentage value press and release the SCROLL key until the display code for the output is displayed Po1 or Po2 Press and release the SCROLL key again to see the percentage of output value Press the UP key...

Page 44: ... Deviation Band Alarm Open Within the alarm will be on if the process value is greater than one half the deviation band alarm values selected above or below the setpoint 6 Deviation Band Alarm Closed Within the alarm will be on if the process value is less than one half the deviation band value selected above or below the setpoint The alarm will be active while the instrument is in the Control mod...

Page 45: ...t may be all that is necessary for proper control If an offset still exists the process does not settle out at setpoint with the best possible proportional band adjustment Manual Reset may be added to eliminate this offset 8 Auto Reset may be added to eliminate offsets and improve response to setpoint and load changes Increase Auto Reset from 0 in 0 2 increments Start with a small amount Increase ...

Page 46: ...e Period UTP are used to calculate ideal P PI PD PID tuning parameters using the following Ziegler Nichols equations Proportional only control P P Pb 2 x UPB degrees or units Proportional plus automatic reset PI P Pb 2 2 x UPB degrees or units I ArSt 1 2 UTP repeats per minute Proportional plus derivative or rate PD P Pb 1 7 x UPB degrees or units D rAtE UTP 8 minutes Proportional plus automatic r...

Page 47: ...etter thanthoselisted Press and release the SCROLL key to sequence the display until CAL appears If CAL does not appear refer to Section 3 for instructions on how to enable the Calibration mode When CAL appears on the display press the DOWN key The display will read CAL 1 CAL 1 can be initiated at this time or press the SCROLL key to advance the display to other calibrations available CALIBRATIONF...

Page 48: ... will reappear on the display This calibration can be done again or another may be selected 5 2 2CAL2MAINCALIBRATION This procedure determines and saves calibration values which correct for component variations relating to the input measuring function of the instrument This is the only calibration required for the volt and millivolt inputs Additional calibration procedures are required for thermoc...

Page 49: ...n CAL1 will be displayed Release both keys and depress the UP ARROW key CAL will be displayed 5 2 3CAL3COLDJUNCTIONCOMPENSATION This procedure determines and saves calibration values which correct for component vari ations relating to the cold junction compensation This calibration must be preceded by CAL2 the main calibration to properly calibrate the instrument These two calibrations are all tha...

Page 50: ...splayed for 10 seconds then SCAn for ten seconds When hLd2 is displayed change the decade box setting to 277 ohms to the input terminals do not disturb the wiring and press the DOWN key The display will change to dELy for 10 seconds followed by SCAn for ten more seconds CAL5 will be displayed after the calibration is completed Error recovery See section 5 4 page 56 for details on specific errors T...

Page 51: ...n entered in the instrument Be sure to record any profile information on the Profile Recording Sheets Appendix F pages 78 and 79 so that they can be re entered With CAL8 displayed press and hold the DOWN key then press the SCROLL key The display will blank momentarily and then CAL8 will be displayed ...

Page 52: ...hen press the DOWN key tSt1 will be displayed press and release the SCROLL key to advance the display to the desired test Test 1 2 and 3 are performed as a unit so the display will advance directly to tSt4 from tSt1 Listed below in Table 5 2 are the test proce dures available Test 1 2 and 3 are performed on start up periodically during operation and on entry into the Test mode Test 4 is executed o...

Page 53: ...iary Input Test Allows for the viewing of the optional auxiliary input voltage level Test A Communications Hardware Test 5 3 1TEST1INTERNALRAMTEST Tests the Random Access Memory internal to the microprocessor No special test equipment is required With tSt1 displayed press and hold the DOWN key then press the SCROLL key tSt1 will be displayed momentarily while the test is in progress Upon successfu...

Page 54: ...t ohm meter will be required to test the output With tSt6 displayed press and hold the DOWN key then press the SCROLL key oFF will be displayed For SPST Relay outputs connect the meter across the relay output in the ohm scale The meter should read continuity with the relay on and infinity when the relay is off For SSR Driver outputs connect the meter across the output in the Volt DC scale The mete...

Page 55: ...rst it will enable the transmitter and put a logic 1 on the line for one second Second with the transmitter still enabled it will change the logic level to 0 for one second Third it will disable the transmitter for one second In the rEC mode the unit will have its transmitter continuously disabled In either mode the unit will monitor the line and display rEC1 or rEC0 when it senses a logic 1 or 0 ...

Page 56: ... front panel screw and remove the instrument from the housing Inspect the instrument for poor connections a The white ribbon cable that connects the Processor board Appendix A 2 page 64 to the Power Supply Board Appendix A 1 page 63 must be properly aligned and seated b The Front Display board pins should be properly aligned and seated in the sockets on the Processor board Appendix A 2 page 64 and...

Page 57: ... turn the power on again Confirm that the model number displayed during the power up sequence indicates that the output s is are present in the instrument This number should match the number on the label affixed to the bottom of the front display bezel If the model is incorrect follow the steps for Model displayed is incorrect 3 Turn off the power to the instrument Loosen the front panel screw and...

Page 58: ... page 65 or 66 4 Check the output operation in the Test mode Use Test 7 for Output 1 and Test 8 for Output 2 If the output works in the Test mode re check the Program Tune mode parameter settings pages 25 32 or the Software Ref Sheet page 75 if already filled out ErrorCodeDisplayed SnSr 1 Inspect the sensor for proper operation and Sensor Break or out of range connection to the instrument Acceptab...

Page 59: ...n the Calibration section page 48 2 If this error code appears as part of the model number during the power up sequence follow the steps listed for the Model is incorrect condition page 57 3 If this error appears in the process reading and dPoS equals 1 then it means the process is greater then 999 9 Er1 Microprocessor RAM 1 Turn off the power to the instrument Failure 2 Loosen the front panel scr...

Page 60: ...rn the instrument to the housing and tighten the front panel screw Turn on the power to the instrument 3 Connect the instrument to another AC power source Er7 AC line over 65 HZ 1 Turn off the power to the instrument Wait 5 seconds and turn the power on 2 Turn off the instrument power Loosen the front panel screw and remove the instrument from the housing Inspect the white ribbon cable that connec...

Page 61: ...within the tolerance limits as indicated in the CAL5 procedure of the Calibration section page 50 2 Loosen the front panel screw and remove the instrument from the housing Inspect the Processor board Appendix A 2 page 64 to insure that the input conditioning jumper JU1 is in the non volt position and that the Option board jumpers Appendix A 3 page 65 JU2 and JU3 are in the RTD position 3 Perform t...

Page 62: ...wer on 2 Check to make sure U1 is a 8032 see Appendix A 2 page 64 Errors70through73arecommunicationerrorsthatarebrieflydisplayedwhentheyoccur Er70 The Controller was When the unit receives a complete message the unable to respond within 250 controller has 250 milliseconds to respond to the request milliseconds If for any reason the controller is unable to respond within 250 milliseconds the error ...

Page 63: ... A RELAY B RELAY C TOP FRONT OF UNIT COMPONENT SIDE JU6 JU5 JU4 230 VAC UNITS MAY BE FIELD CONVERTED TO 115 VAC BY MOVING JUMPERS AS SHOWN ABOVE 115 VAC UNITS CANNOT BE FIELD CONVERTED TO 230 VAC 230 VAC JUMPER POSITION 115 VAC JUMPER POSITION JU6 JU5 JU4 R14 R13 R12 T1 T1 K1 K2 K3 ...

Page 64: ...E 64 FIGUREA 2 ProcessorBoard MICRO U1 EPROM U2 RAM U3 BATTERY TOP COMPONENT SIDE JU2 JU1 JU1 T C mV RTD CAL2 VOLT JU2 ENABLE MODE UNLOCKED ENABLE MODE LOCKED FRONT OF UNIT Y1 JU12 JU12 IF NO OPTION BOARD ...

Page 65: ... OF UNIT T C mV VOLT NON RTD JU1 2ND 4 20 mADC MOTOR MODULATION POSITION PROPORTIONING POTENTIOMETER REMOTE SETPOINT DIGITAL COMMUNICATIONS 422 485 JU2 JU3 COMPONENT SIDE U5 U1 For 2nd 4 20mA U5 is populated For 1st 4 20mA U1 is populated REV RTD T C mV VOLT NON RTD RTD ...

Page 66: ...JU1 JU1 T C mV V JU2 JU14 JU13 JU3 J15 J16 RTD XPS XPS T C mV V RTD XPS JU3 XPS No XPS No XPS JU13 JU14 2nd 4 20 Position Prop Com RS 485 Com 2nd 4 20 Pos Prop Alt Com RSP Com RRH Com Alt Com J15 AC Input XPS cable from transformer J16 XPS to Relay C REV ...

Page 67: ...er This feature prevents step changes in proportional outputs when changing from automatic to manual control only Control Algorithm A pre programmed series of instructions that are used by the instrument when determining the status of the output s Cycle Time This Tune mode parameter is used to select the on off cycle time for time proportioning outputs Ct1 for Output 1 and or Ct2 for Output 2 When...

Page 68: ...pen the control outputs This parameter is adjustable from 1 to 20 Factory default is 1 Display code PFF Process Retransmission Output EO Software Option Allows retransmission of the process variable Factory default is 0 not selected Display code Pout If selected must be assigned to a current output and scaled using Process Setpoint upper and lower values Process Setpoint Output Upper and Lower Val...

Page 69: ...code rAtE Rate of Change EO Software Option This parameter is used to provide ramp changes based upon a selectable rate of change Degrees per hours minutes seconds Second Output Position This parameter is adjustable from 1000 to 1000 units and represents a shift or offset of the on off actuation points or proportional band for the second output relative to the normal position A positive value crea...

Page 70: ...ent 0 None 1 Relay 2 SSR Driver Remote 0 None 1 Position Prop 2 Remote Run Hold 3 RS 485 Std Com 4 RS 485 Std Com 5 RS 485 Total Access Com 6 RS 485 Total Access Com Voltage 1 115VAC Input Relays 2 230VAC Input Relays 3 115VAC Input 230VAC Relays OptionSuffix Blank None EO Extended Features Software Option XP 24VDC Transmitter Power Supply XA 24VDC Power Supply Output Group 2 cannot be 0 or 3 Cann...

Page 71: ...lution 0 to 3 decimal places depending upon input type selected Noise Rejection Normal mode 85 dB minimum at 60 Hz or greater Common mode 90 dB minimum 115 VAC maximum Line Voltage 115 230 VAC 10 50 60 Hz Power Consumption 15VA maximum Operating Temperature 0 to 55 degrees C 32 to 131 degrees F Storage Temperature 40 to 65 degrees C 40 to 149 degrees F Humidity 0 to 90 RH non condensing Dimensions...

Page 72: ...a 10 50mV or 1 5V with the addition of the appropriate external shunt resistor SENSORFAULTDETECTION Displays Hi or Lo process input for thermocouple or RTD inputs 10 above or below range and sensor break SnSr On Off outputs and events go off proportional outputs go to 0 output Sensor fault detection is not functional for 0 to 5 VDC CONTROLADJUSTMENTS On Off Hysteresis 0 to 300 units Proportional B...

Page 73: ...SR Driver Open collector output Short circuit protected 100mA maximum 4VDC at 20mA or 3VDC at 40mA DISPLAY Digital Display Four 4 56 inch high 7 segment LED s Status Indicators LED indicators for Setpoint Output 1 Output 2 Manual Alarm Degrees C Degrees F U engineering units Seg1 thru Seg 6 Ramp and Soak DIGITALCOMMUNICATIONS Type RS 485 serial communications port Half duplex bi directional commun...

Page 74: ...me Profile Interrupt Action Upon return of AC power either Go to OFF mode Continue profile Go into HOLD Restart profile at beginning Profile Loop Count 1 to 9999 0 continuous Profile End Control Selectable Hold at last setpoint Abort all outputs off or 0 Transfer to another profile Assured Soak Deviation Hold after Ramp Up 1 to 3000 units 0 no auto hold Deviation Hold after Ramp Down 1 to 3000 uni...

Page 75: ...SPuL SPLL AtFr Ptb PIA rrH PFF dFF Co1r Co2r Pout Pou PoL CCon Cbs CAd SPrd PAL dAL dbAL Pb 1 Pb 2 rSET ArSt rAtE Ct 1 Ct 2 SEns FoP PROGRAMMODE TUNEMODE ENAB EtSt ECAL EPro Etun ESby EPC EPE ESPC ENABLEMODE Appendix E Software Reference Record Sheet ON OFF EO EO Comm EO Standard Software ...

Page 76: ... E1 E2 E3 PLCt dhru dhrd PEnd Pn nS Seg 1 2 3 4 5 6 EO rt rr SP E1 E2 E3 St E1 E2 E3 PLCt dhru dhrd PEnd Pn nS Seg 1 2 3 4 5 6 EO rt rr SP E1 E2 E3 St E1 E2 E3 PLCt dhru dhrd PEnd Pn nS Seg 1 2 3 4 5 6 EO rt rr SP E1 E2 E3 St E1 E2 E3 PLCt dhru dhrd PEnd ...

Page 77: ...PEnd rt rr SP E1 E2 E3 St E1 E2 E3 PLCt dhru dhrd PEnd EO EO rt rr SP E1 E2 E3 St E1 E2 E3 PLCt dhru dhrd PEnd EO rt rr SP E1 E2 E3 St E1 E2 E3 PLCt dhru dhrd PEnd EO Pn nS Seg 1 2 3 4 5 6 Pn nS Seg 1 2 3 4 5 6 Pn nS Seg 1 2 3 4 5 6 Pn nS Seg 1 2 3 4 5 6 ...

Page 78: ... worksheet is to determine the range of the setpoints necessary for the application Fill out the setpoint scale along the left side of the worksheet Remember that the profile ramp will start at the process value indicated when the profile is initiated The next step is to sketch the profile outline on the worksheet Use the setpoint scale to determine the setpoint level Be sure to fill in the time p...

Page 79: ...eviation Hold After Ramp Up Deviation Hold After Ramp Down Profile Time Base Profile Interrupt Action Profile Number Number of Segments Segments SP SP SP SP SP SP Ramp Soak Ramp Soak Ramp Soak Ramp Soak Ramp Soak Ramp Soak Time Time Time Time Time Time Time Time Time Time Time Time ProfileWorksheet ...

Page 80: ...CROLL X UP 6 SCROLL rt SCROLL X UP DOWN 0 10 SCROLL SP SCROLL X UP Down 100 SCROLL St SCROLL X UP DOWN 0 10 SCROLL rt SCROLL X UP DOWN 0 10 SCROLL SP SCROLL X UP DOWN 150 SCROLL St SCROLL X UP DOWN rt SCROLL X UP DOWN 0 10 SCROLL SP SCROLL X UP DOWN 300 SCROLL St SCROLL X UP DOWN 0 10 SCROLL rt SCROLL X UP DOWN 0 10 SCROLL SP SCROLL X UP DOWN 200 SCROLL St SCROLL X UP DOWN 0 10 SCROLL rt SCROLL X ...

Page 81: ...only the cost or expense of repair or replacement as described above Products must be installed and maintained in accordance with factory instructions Users are responsible for the suitability of the products to their application There is no warranty against damage resulting from corrosion misapplication improper specifications or other operating condition beyond our control Claims against carrier...

Page 82: ...THE PARTLOW WEST COMPANY 2 CAMPION ROAD NEW HARTFORD NY 13413 USA 1 800 866 6659 315 797 2222 FAX 315 797 0403 ...

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