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Panasonic FP-7818, Service Manual & Parts Manual

The Panasonic FP-7818 is a high-performance gadget that offers top-notch quality and efficiency. With its advanced specifications, this device will undoubtedly enhance your user experience. If you are in need of a manual, you can easily download the free manual from manualshive.com, where all the necessary resources are available for you.

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3

1

1

2

3

4

DSAC1

DSAC1

FULP1

ÆÆÆAC120/220-240V Line
ÆÆÆDC+24V Line
ÆÆÆDC+5V Line

    Important safety notice
    Componentes identified by head mark have special characteristtics
  important for safety. When replace any of these components. Use 
  only manufacturer’s specified parts.

Control panel

Control panel 4

Back light

L C D

Touch 
panel

1

2

3

4

5

6

1
2

1
2

1
2

3
4
5
6

1
2
3
4
5
6

ACHI

ACI
ACI

ACH2

AC2
AC2

7

8

9

10

11

12

1

2

3

4

5

1

2

3

4

1

2

3

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

1

2

3

4

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

9

10

11

12

1

1

2

2

1

2

1

4

3

2

1

3

TFSN

VLC

GND

BPSN

VLC

GND

2

1

3

2

1

1

2

3

4

5

6

BMA

COM

BMAB

BMB

COM

BMBB

3

TED

VTED

GND

6

5

8

9

7

3

4

5

6

7

8

9

10

11

12

13

14

15

6

5

3

2

1

4

2

1

PGND

PGND

VP

VP

CN108

COM

BMBB

CN113

BMAB

BMB

BMA

COM

VTED

GND

TED

2

1

4

3

6

5

2

1

4

3

5

2

1

4

3

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

5

8

9

10

11

7

2

1

4

3

6

5

8

9

10

11

7

LSMA

LSMAB

CN115

COM

LSMB

LSMBB

2

1

4

3

6

5

COM

LMBB

CN114

LMAB

LMB

LMA

COM

MSMA

MSMB

COM

MSMBB

MSMAB

2

1

4

3

6

5

8

9

10

7

9

10

7

8

5

6

3

2

1

4

2

1

4

3

6

5

8

9

10

7

VP

VP

PGND

PGND

EPACNT

VL

GND

VLC

ZCRS

GND

2

1

4

3

6

5

8

9

10

7

VP

PGND

CN2

VP

PGND

F32OUT

QLTH

QLD

DXIN

DXMCA

F32CLK

2

1

2

1

3

1

7

5

11

9

4

5

2

3

1

4

5

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

4

3

6

5

8

7

VP

DXRRCR

CN654

COM

DXMA

DXMAB

DXMB

DXMBB

COM

2

1

4

3

6

5

8

7

DXLA

DXLAB

CN653

COM

DXLB

DXLBB

DXWA

DXWAB

6

8

7

DXWB

DXWBB

COM

2

1

4

3

6

5

7

PSLSN

GND

CN655

VL

GND

PSWSN

VL

2

1

4

3

6

5

8

7

DXPESN

GND

CN652

VL

GND

DXPSN2

VL

9

11

10

GND

VL

DXPSN1

12

11

14

13

16

15

18

19

20

17

1

2

3

4

9

5

13

15

10

11

14

12

6

16

7

8

18

17

DXMCB

DXMCAB

PSLSN

DXMCBB

PSWSN

FENB

GND

VL

DXDPSN

VL

22

23

24

21

ADUSL

OUT2

GND

GND

2

1

2

1

2

1

4

3

6

5

8

9

10

7

2

4

7

5

9

8

6

13

14

11

VP

PGND

CN4

QLTH

F32OHT

F32CLK

QLD

FENB

VL

GND

QIN

2

1

4

3

6

5

8

9

10

11

12

7

2

1

4

3

6

5

8

9

10

11

12

7

F640HT

LDLTH

CN101

CN117

CPLTH

FENB

F64CLK

CPCLK

CPLD

CPTX

CPRX

CPTRDY

PPTRDY

F64IN

2

1

4

3

6

5

8

9

10

11

12

7

LMREF

VLC

CN123

LMM3

LMM1

2

1

4

3

VP

VP

CN856

PGND

PGND

2

1

3

VP

CN854

2

1

VP

PGND

CN852

PGND

2

1

3

VP

CN855

PGND

LMCLK

LMCMB

LSMCBB

LSMCB

LSMCA

LSMCAB

MSMCBB

13

14

15

14

15

12

13

10

11

8

7

6

5

4

9

3

2

1

MSMCB

MSMCA

MSMCAB

LMENB

2

1

4

3

6

5

8

9

10

11

7

EXFL1

PGND

CN106

PGND

EXFM1

EXFL2

EXFM2

2

1

4

3

6

5

LPFL2

PGND

CN107

PGND

LPFM2

2

1

2

1

3

SEPSOL

VP

CN102

EXFL3

LPFM2

LPFL1

LPFM1

PGND

LPFL4

12

LPFM1

PGND

BPSN

CPRX

CPTX

GND

GND

GND

VLC

VLC

VLC

CN104

KCTCNT

VL

GND

KCT

VP

CN119

KCS

CT

VP

CN112

1

ACL

CN801

CN802

1

T

 H 1

2

T

 H 2

1

HTCNT1

CN206

2

HTCNT2

3

LPFB1

4

LPFB2

5V

L

2

ACN

2

3

4

5

6

7

8

9

10

11

12

13

14

VLC

VLC

15

16

17

18

19

20

21

22

23

24

25

26

VLC

CN401

GND

GND

GND

GND

GND

BPSN

TFSN

CPRX

CPTX

BPSN

VLC

VLC

VP

PGND

VP

PGND

1

2

3

4

5

6

7

8

9

10

11

12

DRV1

DRV0

CN406

CN450

DRV2

DRV3

1

2

3

4

AC1

AC1

CN803

AC2

AC2

1

2

3

4

AC1

AC1

CN201

1

2

5

6

EXLP

FULP2

AC1

CN202

CN203

1
2 EC2

EC1

1

2 AC2

AC1

AC2

AC1

CN805

1

1

2

VP

CN851

CN806

3

2

3

4 VPC

AC2

AC2

MTR10

MTR11

MTR12
MTR13

LDDRV0

LDDRV1 

GND

GND

1

2

3

1

2

3

1

2

3

1

2

1

2

3

4

5

6

7

8
9

10

11

12

DDFM

OZFM

CN8

CN16

CN1

CN13

CN15

OZFL

DDFL

PGND

PGND

SCFM

SCFL

1

2

3

1

2

3

1

2

3
1

2

3

4

5

6

7

8
9

HSSN3

VL

CN6

GND

VL
HSSN2

GND

VL

GND

HSSN1

VP 

PGND

PCCR

1

2

1

2

1

2

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

4

5

6

7
8
9

10

11

12

HFCR

VP

CN5

VP

RRCR
VP

HFSOL

13

14

15

16

17

18

VL

VL

RRSN2

RRSN
GND

GND

VL
VL

QDOSN

HPESN 

GND

GND

1

2

3

4

5

6

7
8
9

10
11

12

CDSN2

GND

CN7

CN651

VCDS’

CDSN1

1

2

3

4

VP

ELP1

CN14

ELP2

1

2

3

4

RMRX

IRMRX

CN22

GND

IRMTX

5

6

RMTX

GOPSW1

TDREF’

13

14 TH2

TH1

VP
TDSN

GND

GOPSW2 
RCSOL

PGND

INV1

CN351

INV2

VLCD

CN403

VEE

UD3

UD2

UD1

UD0

LCDAC

GND

VLC

CP

LP

PRM

X1

CN402

Y2

X2

Y1

CLMBB

CN405

COM

CLMB

CLMA

CLMAB

VLC

CLSN

GND

1

2

3

4

5

6

7

8

9

10

DRV2

DRV3

CN407

CN475

DRV1

DRV0

MTR20

MTR21

MTR22
MTR23

LDDRV2

GND 

1

2

3

4

LDOUT

LDLTH

CN103

CN901

LDCLK

GNG

1

2

3

4

3

2

1

6

5

4

8

7

GND

GND

CN105

VLC

VLC

1

2

3

1

2

1

2

3

4

PCSOL

VP

CN116

1

3

1

2

PSAC2

PSAC1

CN204

1
2

VP

CN205

3

4

VPC

1
2

VP

VP

CN610

CN601

3

1
2
3

4

PUSDL1

PFCR1

5
6

VL

VL

7

8

CRRSN1

PEWSN1

9

10

GND

GND

11

12

VL

VL

13
14

PESN1

LBSN1

15

16

GND

GND

1
2

VP

VP

CN609

3

4

PUSOL2

PFCR2

5
6

VL

VL

7

8

CRRSN2

PEWSN2

1

2

VP

VP

CN12

3

4

PGND

PGND

5
6

MMLCK

MMCNT

7

1

2

1
2
3

4

8

MMCLK

1

2

HVCNT

HVLKC

CN9

3

4

HVBCNT

GREF

5
6

HVLKD

BREF

7

DTCNT

8

PGND

9

9

8
7

6
5
4

3
2
1

VP

12

11

MHPSN

GND

CN11

10

3

2
1

3

2
1

3

2
1

1

2
3

1

2
3
4

1

2
3
4
1

2
3
4

1

2
3

1

2
3

1

2
3

4

9

GND

VL

8
7

VL

PCSN

6

GND

5

PASN

4

VL

3

GND

2

AESN

1

VLC

1

2

AOSS1

VL

CN10

3

4

GND

AOS1

5
6

AOSS2

VL

7

AOS2

8

GND

9

VL

10

AOSS3

11

AOS3

12

GND

13

14

AOSS4

VL

15

16

GND

AOS4

17
18

VL

VL

19

HPSN

20

LHPSN

21

GND

22

GND

9

10

GND

GND

1
2

ADFRX

IADFRX

CN20

1
2

STRX

ISTRX

CN21

3
4

ISTTX

GND

5
6

STTX

3

4

IADFTX

GND

5
6

1
5
8
9

10
11
12

TESTID

ADFTX

1
2

FENB

F32OUT

CN3

3

4

F32CLK

OQLTH

5
6

LCCLD

OQLD

7
8

QMCLK

OQIN

9

10

GND

VL

11
12

8
9
1

2

23

26

27
25
13

28
22
21

5

24

OUT1

ING

7

1
5
8

9

10
11
12

7
2

ADFOUT

11

12

VL

VL

13
14

PESN2

LBSN2

15

16

GND

GND

1

2

1

2

LUM2-2

LUM2-1

CN604

1

2
3

1

2
3

1

2
3

1

2
3

1
2

DOSN

GND

3

VL

VL

PFOSN

5

GND

1

2

3
4

BMBB

VP

CN125

BMB

BMAB

5

1

2

3
4
5

BMA

1

2

3

4

5
6

7
8

9

1

2

3

4

5
6

7
8

9

PGND

BMCAB

CN124

BMCBB

BMCB

SPSOL

BMCA

VL

TEDSN

TED

GND

M

M

M

M

M

M

3

2
1

M

FM

FM

FM

FM

FM

FM

FM

FM

FM

Notice

In case of same signal name, deleted
it from one side of connector.

Corona cleaner 
motor

Cleaner home
position sensor

Waste

toner

sensor

Toner bottle

home position

sensor

Toner

level sensor

LED

array

Paper 
exit
solenoid

Separation
solenoid

Paper 
exit
sensor

BM
driver

Toner

bottle

motor

LDA

Key counter

Total counter

Dehumidify heater

Power switch

Thermostat

Thermostat

Exposure
lamp

Fuser
lamp 1

Fuser 
lamp 2

Thermistor

Front
cover
sensor

CPU
CN7-13,14

Choke
coil

(Europe)

AC
driver

KC

Suction/
ozone fan

Devoloper
cooling fan

Dust collecting
fan

Middle roller
clutch

Bypass paper 
feed clutch

Bypass paper
size sensor

Bypass paper 
feed solenoid

Paper feed
cover sensor

Bypass paper
detecting sensor

Registration roller
paper pass sensor

Copy density
sensor

Toner density
sensor

Discharge lamp

RD terminal
(Factory use)

To thermistor

Recycle solenoid
PFSOL

Registration
roller clutch

HSSN3

Main
motor

High voltage
power supply

CN1

CN2

HVPS

ADU tray
detecting
sensor

DX

OPSN

Paper level
sensor

Middle 

roller

clutch

Pick-up

solenoid

PEW

SN2

Paper pass
sensor

Paper 
detecting
sensor

Lifting 
motor

Paper limit
sensor

Paper feed unit (Lower)

CRRSN

2

ADU
Paper pass
sensor

CRRSN

1

LBSN

2

PESN

2

Platen cover
open/close
sensor

PCSN

Original size 

detecting sensor

Lamp unit
home position
sensor

AOSS1

AOSS2

1

2

AOSS3

3

AOSS4

HPSN

PS

LSN

PS

WSN

DXP

ESN

DXP

SN2

DXP

SN1

Lens unit
home position
sensor

Paper 

feed

clutch

Drive 

motor

DXM

M

Length 

guide 

motor

DXLM

M

M

Width 

guide

motor

DXLM

Length

guide

sensor

Width

guide

sensor

Paper 

detecting

sensor

Paper 

pass

sensor

LHPSN

4

Platen cover
angle sensor

PASN

AEsensor

AESN

Mirror home
position 
sensor

MH

PSN

HSSN2

HSSN1

POPSN

HPESN

RRSN

EL

3

2

1

TC

Optics
motor

Lens
stepping
motor

Mirror
stepping
motor

Exhaust
fan

Low voltage power supply (LVPS)

Main CPU

Paper feed
driver

ADU driver

Control panel CPU

Exhaust
fan

Optics

fan

1

2

1

4

2

3

DH

MS

TFSN

CLSN

BPSN

TESN

BMD

BPSOL

PF
OSN

CNT1

CNT3

  CNT2

System console

connector

ADF 

connector

Sorter 

connector

A

B

1

2

3
4

1

2

2

1

3
4

5
6

CDSN

TDSN

Schematic Diagram (FP-7845/7850)

0 5

0 5

0 5

0 5

0 5

0 5

0 5

05

50

50

50

50

50

50

50

5 0

5 0

5 0

5 0

0 5

0 5

0 5

05

05

05

05

05

5 0

5 0

5 0

5 0

50

50

5 0

50

50

24

0

24

0

24 0

24 0

24 0

24 0

24 0

24 0

24 0

24
0

24
0

24
0

R
F

0 to 2.5V

0 5

0 to 5V

5 to 2.7V

0.5 to 

8.5V

0 to 5V

Summary of Contents for FP-7818

Page 1: ...Inc All rights reserved Unauthorized copying and distribution is a violation of law FP 7818 7824 7830 7835 7845 7850 Service Manual Service Manual Parts Manual Plain Paper Copier FP 7818 7824 7830 FP...

Page 2: ...adio communications Operation of this equipment on a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense...

Page 3: ...nal Information and Sub Assemblies Operation which are discribed and unchanged in the FP 7718 7722 7728 7735 7742 7750 service manual For those items not covered in this manual please refer to the FP...

Page 4: ...Precautions with Consumables 1 16 II New Function 2 1 Image Control Qualitative Reasoning Based Adaptive Controller 2 1 2 2 Toner Density Control 2 3 2 3 Trouble Avoidance Mechanism 2 5 2 4 Toner Rec...

Page 5: ...ce mode functions 5 1 2 Service mode procedure 5 2 3 F4 mode 5 4 4 F5 mode Copier function programming 5 16 5 F6 mode Adjustment and programming 5 23 6 F7 mode electronic counter 5 29 7 F8 mode copier...

Page 6: ...tterityp eller ekvivalent typ som rekommenderas av apparattillverkaren Kassera anv nt batteri enligt fabrikantens instruktion ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig h ndtering Udskiftni...

Page 7: ...K IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician WARNING THIS...

Page 8: ......

Page 9: ...rst copy time FP 7818 FP 7824 FP 7830 FP 7835 FP 7845 FP 7850 sec letter A4 size 4 8 4 0 4 0 4 0 2 9 2 9 without Auto mode letter A4 size 6 2 5 1 5 1 5 1 3 6 3 6 with Auto mode 7 Copy ratio Enlargemen...

Page 10: ...x H 23 9 x 26 0 x 22 9 606 x 661 x 582 mm 23 9 x 26 0 x 18 1 606 x 661 x 479 mm FP 7818 22 Weight PU PG FP 7818 138 6 lbs 64 kg FP 7824 149 6 lbs 70 kg FP 7830 149 6 lbs 70 kg FP 7835 149 6 lbs 70 kg...

Page 11: ...tandard in addition to front paper loading 550 sheets Multiple sheet bypass 50 sheets Functional expansion through optional accessories Equipping with the system stand and LCC allows a high copy volum...

Page 12: ...LCC FA MA301 x x Number of drawer 1 2 2 2 1 ADU 1 ADU Auto Duplex unit FA MADM6 x Option Option Option Standard Standard ADF FA A505 i ADF FA A888 x x 10bin sorter FA S280 x x x 20bin sorter FA S575 x...

Page 13: ...9 Paper feed cassette 1 2 2 2 1 ADU 1 ADU System stand DS72 DS72 DS72 DS72 DS82 DS82 Copy speed 18 22 28 35 42 50 Control panel design LED LED LCD display LCD display LCD touch panel LCD touch panel T...

Page 14: ...nal Size Keys Multi Size Key Job Memory Key Copy Size Keys Quantity Keys Ready Indicator Ready Green LED Not ready Red LED Copy Reservation Flashing FP 7845 7850 LEDGER LEGAL LETTER INVOICE 1 2 3 4 5...

Page 15: ...Page copy 2 in 1 mode selection 2 in 1 Except FP 7818 7824 No Keys 1 Multi Size Feeding Except FP 7818 7824 Using i ADF 2 Original Count Except FP 7818 7824 Using i ADF and ADU 2 in 1 mode 3 Access 4...

Page 16: ...or routine maintenance Lights steadily for duplex maintenance 5 Paper Misfeed 6 Copy Count Display Indicates number of copies zoom ratio and error code No Indicator 7 Message Display FP 7830 7835 Indi...

Page 17: ...Outer view Control Panel i ADF ADF FP 7818 System console Sorter LCC Except FP 7824 Bypass Sorter FP 7824 7830 7835 LCD touch panel Control panel i ADF Right cover Bypass Paper feed cover LCC FP 7845...

Page 18: ...Middle roller 20 Paper feed roller 21 DFP roller 22 Pick up roller 23 ADU Paper feed roller 24 Corona cleaner 25 Transfer Separation corona 26 Drum 27 Transfer belt 28 Pressure roller 29 Fuser lamps...

Page 19: ...Developer cooling fan Toner bottle motor Dust collecting fan ADU paper length guide motor FP 7850 ADU paper width guide motor FP 7850 ADU drive motor FP 7850 Optics fan Optics fan Main motor Optics fa...

Page 20: ...s 1 FP 7850 Paper exit Lens home position Front cover open close ADU paper width FP 7850 Paper level lower stage ADU paper detection FP 7850 ADU paper pass 2 FP 7850 Registration roller paper pass Pap...

Page 21: ...feed clutch lower stage Separation solenoid Paper exit solenoid FP 7850 Power switch Door switch ADU clutch FP 7850 Pick up solenoid lower stage Recycle solenoid 5 PCB Location HVPS High voltage power...

Page 22: ...rge lamp Transfer Separation Fusing Cleaning Primary Charge Image Exposure Developing Drum surface approximately 800V DC Charge corona Drum Latent charge image Illumination Magnetic roller Latent char...

Page 23: ...ace Badly ventilated location Exposed to chemical gases such as ammonia gas Exposed to strong vibration Directly exposed to direct wind ex outlet of air conditioner 2 The weight of machine is 220lb 10...

Page 24: ...or floor when adding toner or developer in the developer unit discard what was dropped Such supplies may damage the drum as well as cause other trouble with the image 3 Do not place into other contain...

Page 25: ...outh with water completely Any toner on the skin should be washed off with soapy water Toner stuck on clothing must be removed in a dry condition by a vacuum cleaner brush or beating and then washed w...

Page 26: ...gamma curve stored in the copiers memory The copier detects the amount offset from the standard gamma curve such as a little background or light image and calculates the variables for copy density con...

Page 27: ...er replacing the toner bottle up to 200 copies Copy density detecting sensor Two sensors for detection of copy density are used one for white density and line pattern density and one for detection of...

Page 28: ...n below 2 2 Toner Density Control To keep toner density toner carrier ratio in the developer unit constant the TDC sensor toner density sensor which is installed under the developer unit detects the a...

Page 29: ...it Check TDC sensor output voltage at copying or mixing Is the measured output voltage over 2 5V Do not supply toner Note During bottle rotating toner is not supplied YES NO Reference 1 Toner supply r...

Page 30: ...ying operation and the appropriate function is not selected Indication Appropriate function selected Appropriate function not selected The selected function is unavailable Normal indication of copying...

Page 31: ...feed upper E2 03 System stand paper feed middle E2 04 System stand paper feed lower E2 05 System stand paper feed timing E2 10 LCC Lift up E2 06 LCC Lift down E2 07 Duplex unit length E6 03 Duplex uni...

Page 32: ...y in the Recycle mode but on a regular basis is switched to the Refresh mode During the Refresh mode the undesireable particles are removed from the developer unit and forwarded to the waste toner bot...

Page 33: ...a slipping paper feed roller the paper feed clutch turns on again re try operation When the paper does not reach the paper feed sensor within a specific time after two re try operations jam is indicat...

Page 34: ...Driving unit Main motor DC24V driving Rotation of photo receptor drum Developer unit paper feed unit paper transport fuser unit and paper exit unit Paper feed unit Lower stage Middle roller Paper feed...

Page 35: ...ON OFF Invoice A5 OFF OFF OFF 1 Detecting sheet bypass paper size The paper size for the sheet bypass is detected by a matrix of sheet bypass paper size sensors which are installed on the sheet bypass...

Page 36: ...sleeve is charged opposite of the drum and an electric field is formed The positive toner is stuck on the electrostatic latent image on the drum The sleeve has applied bias voltage which prevents the...

Page 37: ...toner from the Reserve Tank to the Developer Mixing Unit This direction is controlled by the TDC Sensor A toner supply by the toner supply roller approx 16 seconds can supply 1 4 g of toner of to the...

Page 38: ...ghting the no toner indication the machine stops after 300 copies The Add toner indication is cleared by replacing the toner bottle Detecting the toner bottle position Insert the toner bottle in the h...

Page 39: ...temperature reaches the specified value the machine is ready c Afterwards the thermister detects the temperature of heat roller The heat roller keeps the temperature to the specified value by turning...

Page 40: ...echnology the exposure lamp voltage is adjusted to be approx 2 7V of AE sensor output when reading the standard density mark and the system memorizes the compensation value at that time In pre scan au...

Page 41: ...iodic maintenance service in accordance with the chart of periodic maintenance areas 2 Cleaning of roller Rollers should be cleaned with water and cloth Use IPA isopropyl alcohol if they are very dirt...

Page 42: ...K10 1 X Developer FQ ZK20 1 X FP 7830 7835 7845 7850 Drum FP 7818 7824 FQ HK10 1 X Drum FQ HK20 1 X FP 7830 7835 7845 7850 Side seal Front FFPXG51H00 1 X Side seal Rear FFPXG50H00 1 X Spacer ring Fron...

Page 43: ...Replace at 1 200 000 copies Pressure roller FFPMA03582 1 X FP 7818 7824 Pressure roller FFPMA04181 1 X FP 7830 7835 Pressure roller FFPMA0565 1 X FP 7845 7850 Pressure roller bearing FFPMQ0573 2 X He...

Page 44: ...4 4 4 3 Cleaning Method Cleaning method for each PM service visit is shown below 17 20 25 14 19 18 22 9 8 17 24 23 10 1 2 3 7 4 30 5 6 12 21 11 13 16 15...

Page 45: ...Corona case Transfer guide plate 13 Fuser guide plate Cloth 14 Fuser thermister Cloth 15 Fuser separation finger Cloth upper lower 16 Fuser heat roller Cloth pressure roller Developer unit Fuser unit...

Page 46: ...Outer cover 30 Paper feed roller Cleaning position Tool solvent Work precaution Blower brush Cloth with water Vacuum cleaner Cloth with water Neutral detergent Blower brush Glass cleaning paper with...

Page 47: ...placement procedure of PM parts is as shown below The replacement cycle of PM parts is shown for the FP 7750 7742 For other models refer to the correct Service Manual Fuser Unit 4 17 Optics Unit 4 22...

Page 48: ...ller 1080K 6 Registration roller 1080K bearing 7 Cleaning sheet 600K Item Cycle 4 3 2 1 5 6 7 Caution Magnet clutch Welded point Welded point D cut Hook Hook D cut When removing the magnet clutch push...

Page 49: ...cover 2 screws 1 1 Remove the touch ring 2 Remove the paper stopper 3 Remove the sensor lever 4 Remove the touch ring 5 Remove the pick up roller 6 Remove the touch ring 7 remove the paper feed rolle...

Page 50: ...e top cover 3 Clean the timing roller with IPA 4 Re install new cleaning sheets x2 7 6 1 Remove the top cover Two screws 2 Remove the tension spring X 2 3 Remove the upper registration roller Remove t...

Page 51: ...Preventive Maintenance 4 11 2 1 4 3 5 2 Paper feed unit Part name 1 Paper feed roller 120K 2 Pick up roller 120K 3 DFP roller 120K 4 Torque limiter 1200K 5 Middle roller 1080K Cycle Item...

Page 52: ...r feed cover stopper Note Move the stopper to the larger hole and remove 1 2 1 Disconnect the harness of the paper feed unit 2 Remove the paper feed unit 4 screws 3 1 Remove the touch ring 2 Remove pa...

Page 53: ...wer roller cover 2 screws 3 Remove the touch ring 4 Remove the DFP roller 5 Remove the torque limiter Note Confirm the direction of the torque limiter when re installing it Fit the positioning pin rea...

Page 54: ...2 Drum 120K 3 Blade side seal F 120K 3 Blade side seal R 120K 4 Corona 360K 5 Developer 120K 6 Spacer ring F 120K 6 Spacer ring R 120K 7 Toner dispersion 600K prevention cover 8 Mag roll stopper F 600...

Page 55: ...drum fixing screw 4 Open the waste toner bottle cover and remove the bottle 5 Remove the drum unit 1 Press the tabs of the drum unit lid toward arrow mark to remove the lid 1 Remove the cleaning blade...

Page 56: ...Handle the case not the drum 6 1 Remove the side seal Front and Rear 2 Clean the surface of drum unit frame then reinstall the side seal Front and rear 3 Replace the drum Adjustment after replacing n...

Page 57: ...ing Front and rear 9 8 1 Conduct the procedure 1 and 2 2 Remove the developer unit and remove the mixer lid 3 Dump the developer out of the unit 4 Vacuum any developer on mag roller and inside of the...

Page 58: ...ont rear and replace the magnetic roller 10 Conduct procedure 1 and 2 then pull out the drum unit 1 Disconnect the sensor harness 2 Remove the touch ring 3 Slide the sensor base to rear side then put...

Page 59: ...b pressure roller 1200K 3 Fuser lamp 240K 4 Heat roller 360K 5 Heat roller bearing 600K 6 Insulating bushing 360K 7 Heat roller gear 600K 8 Thermistor 240K 9 Separation finger upper 480K 10 Separation...

Page 60: ...onnect the fuser unit connector x 2 2 Open the two LWS x 2 3 Open the paper exit unit 4 Remove the fuser bracket 3 screws 5 Carefully slide the fuser unit out of the front of the machine 2 1 1 Remove...

Page 61: ...ft the thermostat and slide to the front 3 Remove the screws x 2 4 Remove the roller pressure plates 5 Remove the heat roller 7 Remove the heat roller gear bearing and insulating bushing Replace the h...

Page 62: ...fuser exit cover 2 Remove the screws x 2 3 Remove the separation finger upper bracket 10 1 Remove the separation finger upper spring 2 Remove the separation finger upper Replace the fingers x 5 11 1 R...

Page 63: ...ure roller roller bearing Remove the heat roller refer to step 5 to 7 Remove the separation finger upper lower brackets refer to 10 and 12 Mark the current height adjustment to use as a reference duri...

Page 64: ...tics unit Part name 1 Exposure lamp 120K 2 Filter A 120K 2 Filter B 120K 3 Optics filter 120K 4 Full speed unit drive belt 5 Half speed unit drive belt 6 Optics drive belt Cycle Item 2 1 3 4 5 6 2 As...

Page 65: ...upper covers left right 1 1 Remove the screws x 3 2 Remove the original guide 3 Remove the platen glass 4 Move the full speed unit to the right 2 SV601 3 1 Remove the screws x 2 2 Remove the main ref...

Page 66: ...2 Replacement of filter A and B Replacement of the optics fan filter 4 Conduct the procedure 1 Remove both left and right copier side covers Peel off the dust prevention filter and replace it with new...

Page 67: ...half speed unit drive belt 6 1 Remove the copier top left and right covers 4 screws 2 Remove the original guide platen glass and top rear cover 5 screws 3 Remove the copier left and right covers 4 scr...

Page 68: ...screws 2 Remove the optics motor tension spring 3 Remove the left ADF hinge receiving bracket key counter receptacle bracket 3 screws 4 Remove the optics drive motor 3 screws 5 Remove the optics driv...

Page 69: ...the four optics drive belt tension springs 16 Remove the optics drive belts from the idler pulleys 4 belts Move the full speed unit to right until it stops 14 1 Remove the 2 screws on the full speed u...

Page 70: ...remove it 4 Replace the optics drive belts when one requires replacement we recommend replacement of complete set of four due to the complexity of the process Disconnect the drive belts from both side...

Page 71: ...s not touched the stopper after the belt is connected loosen screw on the half speed unit support plate and adjust the half speed unit position 21 Connect the full speed unit drive belt 1 Install the...

Page 72: ...4 32 6 Automatic duplex unit ADU Part name 1 Paper feed roller 24K 2 Storage roller 48K 3 F R mylar 24K 4 Paper feed pad 24K 5 DFP roller 24K Item Cycle 2 1 5 3 4...

Page 73: ...e the touch rings x2 6 Move the bearing toward the feed rollers 7 Remove the paper feed roller shaft 1 Pull out the ADU until it stops 2 Remove the upper cover 2 screws 3 Lift the transport guides 1 a...

Page 74: ...feed pad and replace it 5 1 Remove the touch rings x 2 2 Remove the bearing 3 Remove the roller shaft 4 Remove the DFP roller Note When re installing the DFP roller marked position is front side Condu...

Page 75: ...7 3 1 2 7 Main body Part name 1 Corona cleaner 120K 2 Transfer wire 120K 3 Separation wire 120K 4 Ozone filter 240K 5 Ozone filters 240K 6 Dust collecting filter 240K Main body 7 Transfer chager 360K...

Page 76: ...rd you 1 Remove the transfer corona 1 Remove the paper guide 2 Remove the charger cover 3 Replace the transfer wire cleaner felt Note When the transfer charger is installing slide the wire cleaner fel...

Page 77: ...ve the 1 screw 4 Disconnect the harness 5 Remove the lamp holder 6 Replace the discharge lamp Filter and 3 screws 6 3 Replacement of the dust collecting filter Remove the copier rear cover 1 Remove th...

Page 78: ...ft in the F mode and shut off when the copier is turned ON again it will still be in the F mode The reset program must be used to reset the F mode 1 Service mode functions Service Item Function mode F...

Page 79: ...original 2 sided copy mode b One sheet is copied normally when the Print key is pressed c When the Print key is pressed again One sheet is copied and fed into the duplex unit tray d When the Print ke...

Page 80: ...d and fed into the duplex unit tray c When the Print key is pressed again the second side is copied and fed to the copier exit tray d Repeat procedures b and c 3 Book original 2 sided copy mode a Sele...

Page 81: ...sensor Duplex unit is detected 01 a Registration roller paper pass Paper is not detected sensor b Mirror home position sensor Mirror unit in home position c Lens home position sensor Lens unit in home...

Page 82: ...r signal 10V line is defective c Discharge lamp error signal 1 Lamp is not lit d Discharge lamp error signal 2 Lamp is not lit e Dust collecting fan motor Motor is locked f Suction fan motor Motor is...

Page 83: ...er detecting Paper is not detected sensor 09 a Paper detection sensor Paper is not detected Copier lower paper tray b Paper limit sensor 2 Paper is full Copier lower paper tray c Paper pass sensor Pap...

Page 84: ...Paper is over stocked System console middle paper tray c Paper pass sensor 2 Paper is not detected System console middle paper tray d Paper detection sensor 1 Paper is not detected System console upp...

Page 85: ...A505 a Encoder sensor Signal is detected When driving the transport belt b Original detection sensor Original is detected c Original feed pass sensor Original is detected d Original exit pass sensor...

Page 86: ...n lower limit switch Bin is placed less than lower limit b Bin cam home position sensor Cam in home position c Tamper home position Bar in home position sensor d Transfer motor clock sensor Clock sign...

Page 87: ...d b Paper pass sensor Paper is detected c Staple detecting sensor Staple is detected 25 For FA S680 a Stapler cam sensor Cam in home position b Stapler swing home position Stapler swing in home positi...

Page 88: ...ion fan rotates fan Except FP 7818 and dust collecting When CN8 2 is 24V dust collecting fan fan rotates When CN8 7 is 24V developer cooling fan rotates 35 Recycling solenoid When CN7 11 is 24V soleno...

Page 89: ...8 49 Lift motor 2 When CN604 2 is 24V motor rotates Except FP 7818 lifting up together with upper limit control 50 Paper feed clutch 2 When CN609 3 is 24V clutch operates Except FP 7818 51 Paper feed...

Page 90: ...CN602 7 is 24V motor rotates 65 LCC paper feed solenoid When CN564 2 is 24V solenoid operates Except FP 7818 7824 66 LCC paper feed tray lift up When CN563 1 is 24V motor rotates Except FP 7818 7824...

Page 91: ...tation FA A888 Middle speed 83 Paper reverse exit motor forward The motor rotates forward rotation FA A888 Low speed 84 Wait plate and paper feed The solenoid operates solenoid FA A888 FA A505 85 Reve...

Page 92: ...5 15 Troubleshooting Code Item Function 93 Staple ready indicator LED The ready indicator lights up only Staple Sorter 94 Stapler swing motor The swing motor drives in and out only Staple Sorter...

Page 93: ...can 1 for American 2 European Others 2 for European 1 Frequency desired 0 50 Hz 0 for European 1 60 Hz 1 for American 2 Auto reset timer 0 None 1 45 second 2 2 1 minute 3 2 minute 3 Energy saver timer...

Page 94: ...lation of ADF 1 Automatic document 1 ADF installation automatically feeder discriminated 21 Sorter 0 Cancellation of sorter 1 1 Sorter installation automatically discriminated 22 System console 0 Canc...

Page 95: ...g function 0 No 1 1 Yes 38 Duplex unit initial 0 Does not select 0 mode setting 1 1 sided to 2 sided Except FP 7818 2 2 sided to 2 sided 3 Book to 2 sided 39 Staple position default 0 Single front 0 F...

Page 96: ...2 25 mm 3 30 mm 58 Copier operation After U14 0 Copier stops or copy cycle is inhibited 0 waste toner bottle is full 1 Continuous copier operation 59 Copier operation After U13 0 Copier stops or copy...

Page 97: ...2 Foolscap 2 3 LD 82 Sky shot mode 0 OFF 1 M1 ON 0 2 M2 ON 3 M1 M2 ON 83 Auto edge default 0 OFF 1 1 ON 84 Paper tray selection 0 LCC System lower to upper Copier 0 priority lower to upper Sheet bypas...

Page 98: ...r vertical position to paper 95 feed direction 95 Factory use size unit change 0 AB Janpanese 1 for American 1 inch 2 for European 2 AB European 96 97 Not used 98 Factory use paper size sensor 0 Yes 1...

Page 99: ...h arrow keys then touch 70 key Touch desired PM cycle key and OK key When the CANCEL key is touched the desired PM cycle will be not accepted Scroll the display menu until code number 73 is indicated...

Page 100: ...t be accepted Press Clear Stop and User Preset key to escape service mode Code Item Function Remarks 00 100 selection Adjustment from 99 1 0 10 Ratio of vertical and to 100 9 9 to 9 parallel position...

Page 101: ...ming of original After 06 is adjusted black 0 425mm image Reduction line is adjusted FP 7850 7818 Advanced Delayed 0 375mm FP 7845 0 525mm FP 7824 7830 7835 9 to 30 09 Trail edge timing of copy same a...

Page 102: ...Toner density sensor Adjustment of toner 19 5mV judgment voltage level supply starting judgment 26 to 26 standard 2 5V voltage level 27 Toner recycle switch Adjustment of toner density 19 5mV Except j...

Page 103: ...ept FP 7818 50 to 50 FP 7850 7845 Copier paper tray lower 0 4mm FP 7835 7830 7824 44 Paper loop Adjust the length of 1 25ms 0 7mm System console the loop formed before the 50 to 50 FP 7850 7845 regist...

Page 104: ...lection of maximum 0 to 99 number copy number of continuous copy mode 64 Not used 65 Black density sensor Reference voltage for 99 to 99 reference voltage black density sensor compensation 66 Black de...

Page 105: ...o 92 value Read only Reasoning Based Adaptive 0 18V Exposure voltage Controller 81 Not used 82 Automatic compensation Set by Qualitative 92 to 55 value Read only Reasoning Based Adaptive 2 28V Grid vo...

Page 106: ...count NOTE When the service call indicator turns ON the PM count is cleared 23 Developer count Total elapsed copies since the last developer change 24 25 Not used 26 Fuser cleaning web count Possible...

Page 107: ...count 40 LCC count Total count of optional LCC 3000 sheet paper drawer 41 Copier upper paper drawer Total count of copies from upper paper drawer of the copier count NOTE When the duplex unit is inst...

Page 108: ...justment copy checking the original registration consisting of three 100 and 200 copies Procedure a Position the Panasonic Test chart 53 54 on the platen glass b Press the Print key 02 Measurement inp...

Page 109: ...key then the mirror and lens unit move to locked position for transporting the copier b When the mirror and lens unit are locked any digit key input won t be accepted NOTE The lock operation is autom...

Page 110: ...panel adjustment detecting position corresponding key input 17 ADU paper infeed positioning This function automatically adjusts paper guide adjustment positioning When Print is pressed paper feeds in...

Page 111: ...option 4 34 Sorter won t close securely U5 CLOSE DUPLEX UNIT Duplex unit failure 4 34 U6 CLOSE RIGHT SIDE PANEL Copier paper feed cover failure 4 35 U7 CLOSE RIGHT SIDE PANEL System console option pa...

Page 112: ...nd press the each sorter mode key on the touch panel Not ready Red LED flashes Power saving The ready indicator will light and the other displays are turned OFF To clear the Stand by mode press the Pr...

Page 113: ...er is connectors are defective opened and closed The CN16 of CPU PCB is disconnected 3 U4 Sorter failure option The copier does not indicate READY TO COPY when the sorter is installed Is the sorter cl...

Page 114: ...e driver change when the paper Detected Cover sensor is defective feed cover is opened and closed Not detected Check DC5V line YES System console drive PCB is defective Refer to system console Service...

Page 115: ...ull Is the waste toner bottle full YES Replace the waste toner bottle 12 U16 Developer unit failure Is the developer unit installed in the NO Install the developer unit securely copier securely or che...

Page 116: ...ing C G F D E B A 15 oF Sorter bin capacity failure Too many copies in at least one bin or too many bins selected Did the number of copies YES Remove copies and press the Sorter mode exceed the bin ca...

Page 117: ...paper feed roller starts rotating J06 When optional LCC is installed A The copier lower stage paper pass sensor 2 does not detect paper within a predetermined time after LCC pick up roller starts rota...

Page 118: ...per feeding except from sheet bypass A The registration roller paper pass sensor does not detect paper within a predetermined time after copier upper stage paper pass sensor 1 detected paper J19 20 No...

Page 119: ...exit sensor does not detected paper F within a predetermined time after sorter entry paper pass sensor detected paper c The sorter entry or exit paper pass sensor is detecting paper F d For FA S575 F...

Page 120: ...can operating 5 46 E1 20 Lens ratio operating 5 46 E1 21 Mirror ratio operating 5 47 E1 23 F8 02 mis input 5 47 E1 32 Auto original density detection 5 47 E1 40 Optics fan motor 1 rotation 5 48 E1 41...

Page 121: ...e Function Refer page E4 01 Fuser warm up 5 53 E4 10 Exhaust fan motor 1 rotation 5 54 E4 11 Exhaust fan motor 2 rotation 5 54 E4 12 Exhaust fan motor 3 rotation 5 54 E5 System 24V 10V error Code Func...

Page 122: ...Service Manual Code Function Refer page E7 01 Sorter bin movement Sorter Service E7 03 Transport belt motor failure Manual E7 06 Stapler drive motor failure E7 07 Tamper drive motor failure E7 10 ADF...

Page 123: ...tion sensor mounting position is ON OFF incorrect YES CPU PCB is defective E1 20 Lens ratio drive When the lens stepping motor drives to the lens home position sensor and is not detected within a pred...

Page 124: ...oken NO Check all DC5V lines Does CN11 2 output signal of CPU PCB NO Home position sensor connector is shorted or change when the home position sensor is turned broken ON OFF Home position sensor moun...

Page 125: ...er E2 04 Lift motor rotation 1 System console middle E2 05 Lift motor rotation 1 System console lower When the lift motor is turned on the level sensor is not turned ON within a predetermined time Doe...

Page 126: ...es System console driver PCB is defective NO Copier CPU PCB is defective E2 06 Optional LCC lift operation UP E2 07 Optional LCC lift operation DOWN When the lift motor drives up and down the upper an...

Page 127: ...11 of control panel CPU PCB is shorted or broken change when the toner bottle home position Sensor mounting position is incorrect sensor is turned ON OFF Bottle motor home position sensor is defective...

Page 128: ...leak 2 When a leak is detected from the high voltage power supply separation corona Is the separation corona dirty YES Clean the separation corona NO Does the ground terminal float YES Tighten screw...

Page 129: ...nnector CN 2 YES Discharge lamp terminal position is incorrect CPU PCB is defective E3 40 Copy density sensor output adjustment When the QRBAC Function does operate the white density output signal is...

Page 130: ...detected on sensor CN 1 NO Sensor connector is shorted or broken YES Does CN4 5 output signal of control NO Sensor is defective panel CPU PCB change when the sensor is turned ON OFF E4 01 Fuser warm...

Page 131: ...ES Fan is defective E5 01 Vp 24V When the VCNT signal is L DC24V output is under approximately 18V or when the VCNT signal is H DC24V outputs over approximately 18V approximately Is DC24V detected on...

Page 132: ...E5 22 Sorter communication abnormal When the communication signal between the sorter and copier is abnormal Is Sorter connector NO Re insert Sorter connector securely inserted securely YES Sorter con...

Page 133: ...5 50 I O Communication error When an abnormal communication is detected Main CPU IC5 paper feed driver ADU driver or LCC driver is defective E6 03 Paper length home position detecting sensor When the...

Page 134: ...B is defective Not changed Check DC 5V on CN 1 Detected Check sensor Not detected Check DC 5V line Is DC 24V detected on CN653 7 NO Check DC 24V line YES Paper width motor is defective Duplex unit con...

Page 135: ...1 copy ratio 0 Full size 1 Reduction 0 UP 09 Auto edge default 0 OFF 1 ON 0 UP 10 Check mode ON OFF selection 0 OFF 1 M1 ON 0 2 M2 ON 3 M1 M2 ON UP 11 Manual toner addition 0 OFF 1 ON UP 12 Total cop...

Page 136: ...t bypass UP 26 Auto selection prohibition paper tray 2 same as UP 25 0 UP 27 Presentation OHP Interleaving mode 0 Blank paper 0 initial setting 1 Copied paper UP 28 Page Insertion mode initial setting...

Page 137: ...code number of Press the Access key and input the a specific department code number Changing the access code number Press the Access key and input the of a specific department code number Then press R...

Page 138: ...nsure that the socket outlet is installed near the equipment and shall be easily accessible The copier should be installed in a level and well ventilated area to minimize the ozone density in the air...

Page 139: ...ve the lens unit fixing bracket B 1 screw 5 Reinstall the platen glass 6 Reinstall the original guide plate 2 Duplex unit 1 Open the waste toner bottle cover 2 Remove the waste toner bottle 3 Remove t...

Page 140: ...release lever clockwise 3 Remove the recycle solenoid cover 1 screw 4 Open the waste toner bottle door 5 Lower the paper transport 6 Remove the drum unit 1 screw 1 connector 7 Disconnect the TDC conn...

Page 141: ...Rotate the mag roller gear clockwise down ward several turns again to stabilize magnet brush 5 Reinstall the developer unit 6 Reconnect the TDC connector 7 Reinstall the drum unit 8 Pull the develope...

Page 142: ...e code 09 5 Press the Print key for automatic TDC sensor gain adjustment Wait approximately 2 minutes until the adjustment cycle stops 6 Write the contents of F6 21 and 26 on the memory sheet Black de...

Page 143: ...he hopper are aligned 6 Close the front cover Paper size setting 1 Pull the paper drawer out until it stops 2 Position the paper guides front rear to the paper size required If the size will remain fi...

Page 144: ...d be clearly visible Note Skip to step 11 if the density is in target 5 Enter the F6 28 mode 6 Enter the new content Note The Reset key is used to enter the content Lighter side Darker side 7 Press th...

Page 145: ...elow 2 550 sheet paper drawer 1 Pull the paper drawer out until it stops 2 Loosen the paper drawer adjusting plate 2 screws and move it to the front or rear as required 3 Install new paper then adjust...

Page 146: ...adjustment 1 Press the User Preset Ledger A3 of Original Size and 3 keys simultaneously to enter the mode 2 Press the 6 key to enter the F6 mode 3 Press the Print key 4 Press the 0 and 5 keys to enter...

Page 147: ...05 1 Check the rank of sensor mark sheet back side of the original guide 2 Select the F6 mode 3 Press 2 and 8 keys to enter F6 mode code 28 then press Print key 4 Enter the new content according to th...

Page 148: ...it Section 25 11 550 Sheet Paper Tray 26 12 Sheet Bypass Tray 27 13 ADU Automatic Duplex Unit 28 30 14 Maintenance Chart 31 33 15 Numerical Parts Index 34 67 Covers Frame Optics Toner Hopper Unit Deve...

Page 149: ...n A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is subject to chang...

Page 150: ...1 1 Covers PM703 7 1 2 20 3 3 32 30 4 6 5 37 38 39 39 40 For Japan 16 31 21 24 25 8 9 10 11 12 35 33 34 22 14 15 FP 7830 FP 7835 13 17 36 26 23 18 19 27 28 37 39 44 42 39 38 41...

Page 151: ...rol Panel 1 7818 1 C C 15 FFPWB05742 PCB Control Panel 1 7824 1 C C 16 FFPKE09971 Inner Cover 1 1 C D 17 FFPWB05752 PCB Control Panel 2 7824 1 C C 17 FFPWB05757 PCB Control Panel 2 7830 7835 1 C C 17...

Page 152: ...1 2 Covers PM703 7 1 2 20 3 3 32 30 4 6 5 37 38 39 39 40 For Japan 16 31 21 24 25 8 9 10 11 12 35 33 34 22 14 15 FP 7830 FP 7835 13 17 36 26 23 18 19 27 28 37 39 44 42 39 38 41...

Page 153: ...Not used 30 Not used 31 Not used 32 FFPGB0022 Filter A 1 C D 33 FFPLB0169 Control Panel Key Top 2 1 C D 34 FFPLB0170 Control Panel Key Top 3 1 C D 35 FFPLB0171 Control Panel Key Top 4 1 C D 36 FFPLB0...

Page 154: ...2 Covers PM703 7 1 2 20 3 3 32 4 6 5 22 25 8 39 10 29 28 9 12 33 34 34 13 14 15 16 17 A S8 36 A 31 30 21 35 18 19 11 26 27 24 23...

Page 155: ...PWB0631 PCB CPU Control Panel 2 1 C C 7835MX 7845 7850 16 FFPKE09971 Inner Cover 1 1 C D 17 FFPWB0578 PCB Control Panel 4 1 C C 18 FFPWC1579 CT Cable 2 1 C D 19 FFPJA0279 Insulation Sheet C 1 C D 20 F...

Page 156: ...3 1 Covers PM704 1 33 25 43 24 42 23 22 22 2 19 16 4 3 36 5 19 19 19 20 15 21 21 20 18 14 13 29 34 30 10 35 9 7 17 6 7 7 28 8 9 38 27 31 12 11 37 32 39 40 41...

Page 157: ...ss y 7850 1 C D 11 FFPND01322 Waste Toner Cover 7818 1 C D 11 FFPND01342 Waste Toner Cover except 7818 1 C D 12 FFPNA0618 Front Cover Lower 1 C D 13 FFPNA061110 Left Cover except 7818 1 C D 13 FFPNA06...

Page 158: ...3 2 Covers PM704 1 33 25 43 24 42 23 22 22 2 19 16 4 3 36 5 19 19 19 20 15 21 21 20 18 14 13 29 34 30 10 35 9 7 17 6 7 7 28 8 9 38 27 31 12 11 37 32 39 40 41...

Page 159: ...an 1 C D 29 FFPTD0952 Operating Guide French 1 C D 29 FFPTD0953 Operating Guide Dutch 1 C D 29 FFPTD0954 Operating Guide Italian 1 C D 29 FFPTD0955 Operating Guide Spanish 1 C D 29 FFPTD0956 Operating...

Page 160: ...4 Frame PM701 34 31 32 18 30 35 36 29 23 22 20 17 19 4 5 16 S19 15 21 9 10 5 6 7 8 11 12 13 14 28 28 27 26 26 1 2 3 25 24 33 37 38...

Page 161: ...il Left Lower 1 C D 17 FFPXA21H00 Rail Left Upper 1 C D 7830DC 7835DC 7845 7850 17 FFPXA21H20 Rail Left Upper 7824 7830 7835 1 C D 18 FFPWC1603 SK Cable 1 C D 19 FFPWC1602 LDA Cable 1 C D 20 FFPWB0586...

Page 162: ...5 Frame PM701 S 31 32 13 18 30 35 36 29 25 24 23 22 20 16 19 4 5 15 9 10 5 6 7 8 11 12 14 28 33 28 27 26 26 1 2 3 34...

Page 163: ...1278 Rail Stopper 1 C D 16 FFPXA23H00 Rail Left Lower 1 C D 17 Not used 18 FFPWC1609 SK Cable 1 C D 19 FFPWC1602 LDA Cable 1 C D 20 FFPWB0586 LED Array 1 C C 21 Not used 22 FFPDK0190 LED Holder 1 C D...

Page 164: ...56 56 60 61 62 50 59 58 49 2 5 6 7 49 11 6 13 17 49 15 53 8 9 10 31 32 32 27 25 24 26 27 A A 51 42 46 30 33 14 11 36 37 38 65 40 4 12 21 23 16 12 29 56 B 28 20 16 34 45 43 44 41 52 47 50 48 1 18 3 54...

Page 165: ...C D 17 FFPKR1711 Bracket Power Switch 1 C D 18 FFPKF1263 Stopper 1 C D 19 FFPLP1023 Return Spring 1 1 C C 20 FFPKR1720 Sensor Bracket 1 C D 21 EESX461P4 Sensor Waste Toner 1 C D 22 GP1A73A Sensor 1 C...

Page 166: ...56 56 60 61 62 50 59 58 49 2 5 6 7 49 11 6 13 17 49 15 53 8 9 10 31 32 32 27 25 24 26 27 A A 51 42 46 30 33 14 11 36 37 38 65 40 4 12 21 23 16 12 29 56 B 28 20 16 34 45 43 44 41 52 47 50 48 1 18 3 54...

Page 167: ...2 FFPKF1265 D Guide 1 7845 7850 1 C D 53 FFPKF1266 D Guide 2 7845 7850 1 C D 54 EDS2 Edge Saddle 1 C D 55 FFPWC1626 DF Cable 1 C D 56 HC 6 Clamp 3 C D 57 LWS1S LWS 1 C D 58 XBA3B Washer 1 C D 59 FFPEQ...

Page 168: ...Frame 7 PM702 S 19 6 22 11 39 39 2 5 6 7 41 41 11 6 13 17 41 15 8 47 9 10 31 32 32 30 27 25 24 43 14 11 36 37 38 26 4 12 21 23 16 12 29 39 28 20 16 1 18 3 45 40 42 15 3 46 48...

Page 169: ...20 FFPKR1720 Sensor Bracket 1 C D 21 EESX461P4 Sensor Waste Toner 1 C D 22 GP1A73A Sensor 1 C B 23 FFPWC1603 SK Cable 1 C D 24 FFPWB0579 PCB Copy Density 1 C C 25 FFPLR02751 Sensor Base Spring 1 C C...

Page 170: ...8 1 Frame PM705 1 1 2 3 4 9 8 7 6 10 11 12 13 14 15 23 27 1 29 28 29 29 38 39 17 38 18 26 21 20 19 16 35 30 36 37 29 33 31 32 22 25 24 23 45 46 23 23 40 34 5 41 37 42 43 44...

Page 171: ...C D 18 FFPMN0116 Belt Drum Drive 1 C D 19 FFPWC1610 MM Cable 1 C D 20 FFPXA46H00 Drive Frame Ass y Rear 7845 7850 1 C D 20 FFPXA46H20 Drive Frame Ass y Rear 1 C D 7824 7830 7835 21 FFPLQ0425 Drum Gro...

Page 172: ...8 2 Frame PM705 1 1 2 3 4 9 8 7 6 10 11 12 13 14 15 23 27 1 29 28 29 29 38 39 17 38 18 26 21 20 19 16 35 30 36 37 29 33 31 32 22 25 24 23 45 46 23 23 40 34 5 41 37 42 43 44...

Page 173: ...xcept 7818 Frame 39 FFPMB0230 Pulley 1 C D 40 FFPMB0231 Delivery Pulley 1 C D 41 FFPKF1366 Slider 1 C D 42 FFPMF1083 Drive Gear 1 C D 43 FFPMF1082 Decrease Gear 1 C D 44 FFPMF1081 Idle Gear 1 C D 45 F...

Page 174: ...9 Frame PM705 S 1 1 2 3 4 9 8 7 6 42 43 44 10 11 12 13 14 15 23 27 1 47 A 28 29 29 38 39 17 38 18 40 41 20 19 16 30 45 29 36 37 29 33 31 32 22 25 24 23 A 26 23 46 34 21 37 5...

Page 175: ...MM Cable 1 C D 20 FFPXA46H50 Drive Frame Ass y Rear 1 C D 21 FFPMB0232 Transport Pulley feed Unit Drive 1 C D 22 LWS2 5S LWS 1 C D 23 FFPMQ0536 Bearing Pressure Roller 3 C D 24 FFPMF0991 Gear Transpo...

Page 176: ...10 Frame PM706 1 2 14 13 11 15 6 2 9 2 9 5 4 3 16 17 18 26 F7850 C O F7845 7850 25 24 23 22 20 21 34 32 35 36 42 41 39 38 37 40 31 8 30 29 28 27 33 19 10 12 7 43 44...

Page 177: ...FFPHQ0063 Cup Ring 1 C D 18 FFPLP0976 Return Spring 2 1 C C 19 FFPKE10251 Lifting Box 1 C D 20 FFPMF1031 Warm Gear 1 C D 21 FFPMF1029 Gear 3 1 C D 22 FFPMF1030 Gear 4 1 C D 23 FFPMF10281 Gear 2 1 C D...

Page 178: ...11 Frame 1 2 34 PM706 S 16 17 18 26 25 24 23 22 20 21 33 31 8 30 29 28 27 19 14 13 11 15 2 9 12 7 32 5 4 3...

Page 179: ...FPMB0233 Pulley 34T feed Unit Drive 7750 1 C D 15 FFPLG1461 Drive Shaft 1 1 C D 16 FFPFJ00441 Stopper Ring 1 C D 17 FFPHQ0063 Cup Ring 1 C D 18 FFPLP0976 Return Spring 2 1 C C 19 FFPKE10251 Lifting Bo...

Page 180: ...M707 2 23 31 4 5 6 8 7 13 10 9 51 55 35 56 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 22 21 20 19 18 1 33 30 36 29 28 26 53 27 69 66 65 67 17 16 15 68 58 17 17 64 55 55 61 42 43 44 45...

Page 181: ...7830 7835 7845 7850 1 C D 24 FFPDF0279 Grid Lead 2 1 C D 25 FFPDF0275 Bias Lead 2 1 C D 26 FFPLP1015 Solenoid Spring 1 C C 7830DC 7835DC 7835MX 7845 7850 27 FFPLL0553 Solenoid Cover 1 C D 7830DC 7835D...

Page 182: ...M707 2 23 31 4 5 6 8 7 13 10 9 51 55 35 56 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 22 21 20 19 18 1 33 30 36 29 28 26 53 27 69 66 65 67 17 16 15 68 58 17 17 64 55 55 61 42 43 44 45...

Page 183: ...850 1 C D 50 FFPXA54H20 HVPS Unit Ass y 7824 7830 7835 1 C D 51 FFPKD1351 U Holder 1 C D 52 FFPLL0566 Arm 1 C D 53 PLWS1 LWS 1 C D 54 FFPWC1588 QFT Cable 1 C D 55 KGLS3S Card Spacer 1 C D 56 FFPKR1709...

Page 184: ...13 1 Frame PM707 S 2 31 4 5 6 8 7 16 15 13 10 9 51 55 56 35 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 53 1 33 36 45 46 47 48 49 28 64 67 66 65...

Page 185: ...K0321 Sensor Arm 1 C D 34 FFPLR0276 Sensor Spring 1 C C 35 FFPXA51H40 Sensor Bracket 1 C D 36 FFPWB0585 1 PCB AC DC Driver for North America 1 C C 36 FFPWB0585 2 PCB AC DC Driver except North America...

Page 186: ...13 2 Frame PM707 S 2 31 4 5 6 8 7 16 15 13 10 9 51 55 56 35 32 34 55 54 32 63 38 24 14 62 41 60 50 57 59 37 25 52 11 3 53 1 33 36 45 46 47 48 49 28 64 67 66 65...

Page 187: ...Plate HVPS 1 C D 60 FFPWB0598 PCB HVPS 1 C C 61 Not used 62 FFPKE1003 Case High Voltage 1 C D 63 FFPAH0264 P ROM 1 C D 63 FFPAH0187 P ROM 7722 1 C D 63 FFPAH0188 P ROM 7728 1 C D 63 FFPAH0189 P ROM 7...

Page 188: ...52 53 54 13 10 50 51 41 55 31 22 16 18 17 19 20 22 23 24 10 13 47 13 46 45 42 40 22 39 43 60 59 28 58 61 44 44 22 63 38 37 33 35 34 33 32 31 36 29 30 25 26 27 48 27 30 49 29 28 26 25 10 17 23 20 1 2 4...

Page 189: ...lt 4 C D 21 FFPFA0111 Shoulder Screw 4 C D 22 XXE4D8FP R Set Screw 4 C D 23 FFPMB0243 Drive Pulley 7818 7824 7830 7835 2 C D 23 FFPMB0246 Drive Pulley 7845 7850 2 C D 24 FFPKF12552 Scanner Rail Front...

Page 190: ...52 53 54 13 10 50 51 41 55 31 22 16 18 17 19 20 22 23 24 10 13 47 13 46 45 42 40 22 39 43 60 59 28 58 61 44 44 22 63 38 37 33 35 34 33 32 31 36 29 30 25 26 27 48 27 30 49 29 28 26 25 10 17 23 20 1 2 4...

Page 191: ...F0272 Lamp Terminal Front 1 C D 52 FFPGC0188 Main Reflector Upper 1 C D 53 FFPJC0233 Adjust Plate 3 Optics 1 C D 54 FFPJC0234 Adjust Plate 4 Optics 1 C D 55 FFPLQ0432 No 1 Mirror Spring Rear 1 C D 56...

Page 192: ...15 1 Optics PM602 43 13 40 38 39 21 33 31 27 1 2 3 49 4 4 36 3435 30 16 19 20 10 26 32 10 8 6 5 5 7 45 37 28 23 24 25 22 18 17 14 16 15 14 12 11 9 42 41 47 46 48 29 50...

Page 193: ...dge Saddle 1 C D 20 FFPMF0994 Idle Gear Mirror 1 C D 21 FFPKE0993 AE Sensor Cover 1 C D 22 FFPKB08942 Lens Drive Frame 1 C D 23 FFPXK10H00 Bracket Pulley 2 1 C D 24 FFPMB0239 Pulley 2 1 C D 25 FFPMN01...

Page 194: ...15 2 Optics PM602 43 13 40 38 39 21 33 31 27 1 2 3 49 4 4 36 3435 30 16 19 20 10 26 32 10 8 6 5 5 7 45 37 28 23 24 25 22 18 17 14 16 15 14 12 11 9 42 41 47 46 48 29 50...

Page 195: ...Part No Description Q ty Per Unit Com mon Remarks 15 2 Optics Optics 47 FFPJC02301 Insulation Sheet Lens Frame 1 C D 48 FFPKD07771 Holder 1 C D 49 FFPWC1597 KST Cable 1 C D 50 FFPKF13431 Cable Guide...

Page 196: ...16 Optics PM603 1 32 33 3 24 23 20 38 38 22 18 17 21 4 7 5 2 5 6 12 8 38 16 25 27 34 26 26 14 13 10 10 30 10 11 15 9 19 27 28 29 28 29 25 37 15 FP 7818 7824 31 36 35...

Page 197: ...e 7 7824 1 C D 17 FFPKU01771 Reinforcement Frame Left 1 C D 18 FFPKS1095 Adjusting Plate 1 C D 19 FFPKD13182 Fan Support Stay 1 C D 20 FFPKR1694 Bracket 1 ADF 1 C D 21 FFPKQ01701 Switch Base 1 C D 22...

Page 198: ...17 1 Toner Hopper Unit 47 PM302 2 4 5 6 8 12 13 14 16 15 21 18 39 38 36 3 15 40 41 7 19 20 17 15 21 22 37 23 25 24 26 27 28 30 31 32 33 34 35 29 15 9 11 3 1 43 53 42 52 15 50 51 44 46 48 49 10 45...

Page 199: ...P0746 Toner Drum Seal 2 C D 22 FFPMA0538 Toner Feed Drum 1 C D 23 FFPHH0079 Toner Agitator 1 C D 24 FFPLP0993 Rotation Pawl Spring 1 C C 25 FFPLG14761 Toner Feed Shaft 1 C D 26 FFPLP1217 Shutter Retur...

Page 200: ...17 2 Toner Hopper Unit 47 PM302 2 4 5 6 8 12 13 14 16 15 21 18 39 38 36 3 15 40 41 7 19 20 17 15 21 22 37 23 25 24 26 27 28 30 31 32 33 34 35 29 15 9 11 3 1 43 53 42 52 15 50 51 44 46 48 49 10 45...

Page 201: ...Remarks 17 2 Toner Hopper Unit Toner Hopper Unit 46 XPL2A8WV Pin 1 C D 47 FFPHK09931 Mylar 1 C D 48 FFPHP07461 Seal 1 C D 49 FFPHP0764 Seal 1 C D 50 FFPHP0757 Seal 1 C D 51 FFPHP0765 Seal 1 C D 52 FFP...

Page 202: ...18 1 Developer Section PM301 41 44 20 18 17 16 15 13 14 12 11 10 35 36 37 28 39 6 4 38 3 2 1 19 4 5 7 8 9 6 34 4 4 21 24 23 27 26 22 29 30 31 33 32 25 40 43...

Page 203: ...D 14 FFPKN0356 Sponge 2 1 C D 15 FFPKS1049 Support Magnetic Pole 1 C D 16 FFPWC1618 TDT Cable 1 C D 17 FFPKE1009 Sensor Cover 1 C D 18 TS0524ANA71C Sensor Toner Density 1 C D 19 FFPXG08H00 Toner Disp...

Page 204: ...18 2 Developer Section PM301 41 44 20 18 17 16 15 13 14 12 11 10 35 36 37 28 39 6 4 38 3 2 1 19 4 5 7 8 9 6 34 4 4 21 24 23 27 26 22 29 30 31 33 32 25 40 43...

Page 205: ...ing 1 1 C D 37 FFPMF0995 Gear String Paddle except 7818 1 C D 37 FFPMF1106 Gear String Paddle 7818 1 C D 38 FFPHG00462 Supply Coil 1 C D 39 FFPMF0996 Transfer Gear 1 C D 40 FFPLP1029 Bias Spring 1 C C...

Page 206: ...M401 1 2 46 39 41 37 36 35 34 33 32 31 30 29 28 27 26 25 24 38 20 23 17 18 13 14 11 7 10 47 9 8 6 5 4 42 44 45 43 48 49 51 53 59 57 60 58 52 49 54 55 56 61 62 50 3 7 12 16 71 15 19 40 65 64 63 69 68 7...

Page 207: ...7835 7845 7850 19 FFPKM03151 Recycle Shutter 7830 7835 7845 7850 1 C D 20 FFPHD00262 Pipe Toner Recycle 1 C D 7830 7835 7845 7850 21 FFPMF10061 Recycle Coil Gear 7830 7835 7845 7850 1 C D 22 FFPMQ0554...

Page 208: ...M401 1 2 46 39 41 37 36 35 34 33 32 31 30 29 28 27 26 25 24 38 20 23 17 18 13 14 11 7 10 47 9 8 6 5 4 42 44 45 43 48 49 51 53 59 57 60 58 52 49 54 55 56 61 62 50 3 7 12 16 71 15 19 40 65 64 63 69 68 7...

Page 209: ...FPLP0769 Terminal Spring 1 C C 56 FFPDF0284 Terminal Plate 1 1 C D 57 FFPLP0722 Grid Tension Spring 1 C C 58 FFPJA0291 Grid Base 1 C D 59 FFPLP07671 Tension Spring 2 1 C C 60 FFPJA0289 Corona Cover Fr...

Page 210: ...1 16 17 17 19 22 28 58 69 57 56 55 13 15 54 53 50 50 49 3 48 40 37 35 32 35 36 33 34 41 13 42 17 64 63 39 70 17 45 44 3 47 46 43 52 51 77 29 25 27 30 31 24 13 23 22 26 27 25 68 20 21 13 67 18 12 71 60...

Page 211: ...17 FFPMQ0558 Bushing 7818 7824 7830 7835 1 C D 17 FFPMQ0560 Bearing 7845 7850 4 C D 18 FFPKR1722 Bracket Sheet Bypass 1 C D 19 FFPMF1013 Gear Paper Feed Drive 1 C D 20 FFPMF1014 Pick Up Idle Gear 1 C...

Page 212: ...1 16 17 17 19 22 28 58 69 57 56 55 13 15 54 53 50 50 49 3 48 40 37 35 32 35 36 33 34 41 13 42 17 64 63 39 70 17 45 44 3 47 46 43 52 51 77 29 25 27 30 31 24 13 23 22 26 27 25 68 20 21 13 67 18 12 71 60...

Page 213: ...095 Knob Registration Roller 1 C D 58 FFPMA0539 Registration Roller 1 C D 59 FFPKE1020 Tray Cover F Sheet Bypass 1 C D 60 FFPUQ90H012 Sheet Bypass Tray for North America 1 C D 60 FFPUQ90H032 Sheet Byp...

Page 214: ...ion PM202 26 46 30 45 10 41 43 44 35 40 35 38 2 1 3 4 5 6 7 8 9 10 11 12 14 13 14 54 19 21 20 22 26 23 24 17 18 16 15 39 57 48 52 26 49 FP 7845 7850 50 51 42 47 25 27 28 29 30 26 31 32 31 56 34 35 36...

Page 215: ...MF1023 Idle Gear 7818 7824 7830 7835 1 C D 17 FFPMF1085 Idle Gear 7845 7850 1 C D 18 FFPXQ13H00 Rear Bracket 1 C D 19 FFPKF12790 DFP Guide 1 C D 20 FFPXQ11H00 DFP Fulcrum Plate 1 C D 21 FFPKD1352 DFP...

Page 216: ...1 2 PM202 26 46 30 45 10 41 43 44 35 40 35 38 2 1 3 4 5 6 7 8 9 10 11 12 14 13 14 54 19 21 20 22 26 23 24 17 18 16 15 39 57 48 52 26 49 FP 7845 7850 50 51 42 47 25 27 28 29 30 26 31 32 31 56 34 35 36...

Page 217: ...14H00 Paper Feed Roller Shaft Ass y 1 C D 48 FFPMA0542 Pick Up Roller 1 C D 49 FFPLP0972 Pressure Spring 1 C C 50 FFPKR1729 Bracket Pick Up Roller 1 C D 51 FFPMF1023 Idle Gear 25 1 C D 52 FFPLG1489 Pi...

Page 218: ...7 5 6 3 15 16 15 15 16 15 11 18 17 15 16 15 5 5 5 4 8 20 21 30 26 27 37 36 48 35 49 7 33 32 31 2 FP 7845 7850 34 FP 7818 7824 7830 7835 1 19 26 27 17 38 24 23 31 28 22 47 41 42 43 29 10 12 9 13 44 45...

Page 219: ...1 Bushing except 7818 6 C D 15 FFPMQ0571 Bushing 7818 2 C D 16 FFPMA0562 Transport Roller 7818 1 C D 16 FFPMA0562 Transport Roller except 7818 3 C D 17 FFPMB0252 Tension Pulley 7845 7850 2 C D 18 FFPK...

Page 220: ...7 5 6 3 15 16 15 15 16 15 11 18 17 15 16 15 5 5 5 4 8 20 21 30 26 27 37 36 48 35 49 7 33 32 31 2 FP 7845 7850 34 FP 7818 7824 7830 7835 1 19 26 27 17 38 24 23 31 28 22 47 41 42 43 29 10 12 9 13 44 45...

Page 221: ...JA0295 Terminal Cover 2 1 C D 42 FFPLP1039 Spring 1 C C 43 FFPXL03H00 Base Rear 1 C D 44 FFPKE1031 Transfer Case 1 C D 45 FFPLK0329 Separation Finger 1 C D 46 FFPJA0292 Base Front 1 C D 47 FFPXL01H00...

Page 222: ...1 PM501 16 11 10 5 6 15 17 18 19 1 2 3 4 4 5 6 21 22 23 24 25 26 26 26 43 28 28 27 29 42 20 39 37 FP 7845 7850 37 39 39 41 40 7 8 14 13 12 37 38 36 30 32 33 34 31 31 35 26 26 28 27 29 FP 7818 7824 FP...

Page 223: ...835 7845 7850 1 C D 8 FFPMA0470 Web Pressure Roller 1 C D 9 Not used 10 FFPMQ0576 Bushing Web Gear 1 C D 11 FFPMF1064 Web Drive Gear 1 C D 12 FFPMF10631 Web Gear 3 C D 13 FFPMF10661 Web Gear 2 2 C D 1...

Page 224: ...2 PM501 16 11 10 5 6 15 17 18 19 1 2 3 4 4 5 6 21 22 23 24 25 26 26 26 43 28 28 27 29 42 20 39 37 FP 7845 7850 37 39 39 41 40 7 8 14 13 12 37 38 36 30 32 33 34 31 31 35 26 26 28 27 29 FP 7818 7824 FP...

Page 225: ...0 Roller Gear 7845 7850 1 C D 36 FFPLQ0423 Ground Plate 3 7845 7850 1 C D 37 FFPLK0331 Separation Finger Upper 7845 7850 5 C D 37 FFPLK0230 Gear String Paddle 7830 7835 5 C D 37 FFPMF1106 Gear String...

Page 226: ...Fuser 24 1 PM502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 A 2 44 5 3 1 A Japan only 4 43 43...

Page 227: ...se 7818 7824 1 C D 6 FFPKR1752 Thermistor Bracket 1 C D 7 FFPBL0015 Thermistor 1 C D 8 FFPKF1317 Cable Guide 1 C D 9 FFPKF1309 Front Guide Upper 7845 7850 1 C D 9 FFPKF1338 Front Guide Upper 7818 7824...

Page 228: ...Fuser 24 2 PM502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 A 2 44 5 3 1 A Japan only 4 43 43...

Page 229: ...sure Spring 7850 2 C C 29 FFPLP1007 Pressure Spring 7818 2 C C 29 FFPLP1009 Pressure Spring 7830 7835 2 C C 29 FFPLP1011 Pressure Spring 7845 2 C C 30 FFPXT08H00 Lower Frame Rear Ass y 7845 7850 1 C D...

Page 230: ...Fuser 24 3 PM502 1 3 4 5 6 7 8 9 10 11 16 15 17 12 39 38 37 35 34 33 31 41 42 30 26 27 27 25 21 20 22 23 24 20 19 18 14 14 13 12 28 28 29 29 32 36 40 13 2 A 2 44 5 3 1 A Japan only 4 43 43...

Page 231: ...Ref No Part No Description Q ty Per Unit Com mon Remarks 42 FFPMF1079 Idle Gear 2 7818 7824 7830 7835 1 C D 43 FFPKH0332 Spacer except North America 2 C D 44 Not used Fuser Fuser 24 3...

Page 232: ...25 Paper Exit Section PM709 1 2 3 4 5 6A 7 16 15 14 13 6B 8A 9A 9C 9C 9A 11 S10 10 8A 8B 9B 17 8B 9B 12 19 18 12 18...

Page 233: ...C D 7 FFPKF1318 Guide 1 1 C D 8A FFPMA05691 Exit Roller 4 C D 8B FFPMA05691 Exit Roller 4 C D 7830DC 7835DC 7835MX 7845 7850 9A FFPLP1012 Axle Spring 2 C C 9B FFPLP1012 Axle Spring 4 C C 7830DC 7835D...

Page 234: ...26 550 Sheet Paper Tray PM201 19 20 21 17 22 15 15 20 19 25 24 23 26 16 1 2 3 4 13 14 6 6 8 11 12 10 7 5 27...

Page 235: ...FFPMF0829 Pinion 1 C D 13 FFPKS1059 Lift Plate 1 C D 14 FFPXC01H00 Lifting Shaft Ass y 1 C D 15 FFPMQ0383 Bushing 1 2 C D 16 FFPFJ0039 Touch Ring 2 C D 17 FFPKS1062 Ground Plate 3 1 C D 18 Not used 19...

Page 236: ...27 Sheet Bypass Tray PM102 8 1 7 5 3 4 6 10 11 4 12 13 9 16 15 18 14 4 17 2...

Page 237: ...Pinion 1 C D 7 FFPQG00852 Paper Guide Front 1 C D 8 FFPTE2543 Label Paper Size for North America 1 C D 8 FFPTE2544 Label Paper Size except North America 1 C D 9 FFPQB0049 Tray Cover 3 Sheet Bypass 1 C...

Page 238: ...28 ADU PM801 16 8 1 4 14 12 10 11 11 13 13 6 7 8 16 9 5 3 2 15...

Page 239: ...C 5 FFPKS1057 Sensor Plate 1 C D 6 FFPKB0930 Rear Frame 1 C D 7 FFPLQ0424 Earth Plate 1 C D 8 FFPMQ0534 Bearing 2 C D 9 FFPMF1019 Middle Roller Gear 1 1 C D 10 FFPKF1280 Paper Guide 1 C D 11 FFPLQ041...

Page 240: ...54 71 65 46 44 43 61 71 A 53 52 51 S19 S19 S8 58 A 31 60 33 50 49 48 S8 S30 34 35 37 38 39 40 42 32 70 69 66 E4 E4 3 7 31 S8 S9 39 35 42 38 41 35 34 17 16 6 S18 64 S8 18 S8 19 E3 47 20 21 22 23 25 25...

Page 241: ...e 1 1 C D 23 FFPXD08J002 FR Mylar B Ass y 2 C D 24 FFPKD1364 Stay Paper Feed 1 C D 25 FFPFJ0041 Touch Ring 2 C D 26 FFPMQ0567 Bushing DFP Shaft 2 C D 27 FFPLP09831 DFP Roller Spring 2 C C 28 FFPKA0162...

Page 242: ...54 71 65 46 44 43 61 71 A 53 52 51 S19 S19 S8 58 A 31 60 33 50 49 48 S8 S30 34 35 37 38 39 40 42 32 70 69 66 E4 E4 3 7 31 S8 S9 39 35 42 38 41 35 34 17 16 6 S18 64 S8 18 S8 19 E3 47 20 21 22 23 25 25...

Page 243: ...r 3 2 C D 61 FFPLJ0098 Lifting Cam 1 C D 62 FFPKE1029 Cover 1 C D 63 FFPMA0592 Transport Roller 1 1 C D 64 FFPMQ0521 Bushing DFP Shaft 4 C D 65 FFPMF1051 Clutch Gear 4 1 C D 66 FFPMB0191 Pulley 18 2 C...

Page 244: ...ADU 30 PM803 32 33 6 31 30 29 28 27 26 25 24 23 22 21 20 19 19 18 14 13 11 12 15 17 16 34 10 9 8 3 2 1 4 7 35 S8 S10 5 6 6 36 36 36 36...

Page 245: ...D 16 FFPNE00141 Rack 2 1 C D 17 FFPMF1044 Gear 7 1 C D 18 FFPHK1000 Guide Sheet B except 7718 2 C D 18 FFPMN0109 Timing Belt 1 1 C D 19 FFPMB0250 Pulley 2 2 C D 20 FFPXD27J00 Tension Arm Ass y 1 C D...

Page 246: ...FP 7818 7824 FQ ZK10 1 X Developer FQ ZK20 1 X FP 7830 7835 7845 7850 Drum FP 7818 7824 FQ HK10 1 X Drum FQ HK20 1 X FP 7830 7835 7845 7850 Side seal Front FFPXG51H00 1 X Side seal Rear FFPXG50H00 1...

Page 247: ...ler FP 7818 7824 FFPMA0574 1 X Heat roller bearing 7818 7824 FFPMQ0583 2 X Heat roller bearing 7830 7835 FFPMQ0584 2 X Heat roller bearing 7845 7850 FFPMQ0572 2 X Heat roller gear 7818 7824 FFPMF1078...

Page 248: ...5 FFPHJ0042 1 X FP 7830 7835 7845 7850 Ozone filter 7 FFPHJ00461 1 X FP 7818 7824 Dust protection filter FFPHJ0049 1 X Discharge lamp PQ24V10WMG2 1 X Transfer Separation corona FFPVL01H01 1 X Wire 1...

Page 249: ...Numerical Parts Index Description Part No Q ty Per Unit Ref No Page No Numerical Parts Index 33...

Page 250: ...7835 8 16 1 DNQ18A37L24A Main Motor 9 16 1 DNQ25D06L59A Main Motor 7845 7850 8 16 1 E08V025WN2A Exposure Lamp for North America 14 5 1 E16V025WN2A Exposure Lamp except North America 14 5 1 EDMMPU3W4F...

Page 251: ...ad 2 13 25 1 FFPDF0276 Grid Lead 1 12 7 1 FFPDF0276 Grid Lead 1 13 7 1 FFPDF0277 Shield Lead 1 12 5 1 FFPDF0277 Shield Lead 1 13 5 1 FFPDF0278 Corona Lead 2 12 37 1 FFPDF0278 Corona Lead 2 13 37 1 FFP...

Page 252: ...FA0113 Shoulder Screw 29 9 1 FFPFA0114 Shoulder Screw 7845 7850 10 38 1 FFPFA0140 Shoulder Screw 7845 7850 14 60 1 FFPFA0141 Shoulder Screw 8 37 2 FFPFA0141 Shoulder Screw 9 37 1 FFPFA0141 Shoulder Sc...

Page 253: ...GC0202 Platen Glass 7830DC 7835DC 7835MX 1 2 1 FFPGC0202 Platen Glass 2 2 1 FFPHA00691 Duct 16 32 1 FFPHA0070 Duct 1 7830 7835 7845 7850 12 22 1 FFPHA0071 Duct 2 7830 7835 7845 7850 12 20 1 FFPHA0072...

Page 254: ...FFPHK1002 Guide Sheet 20 73 1 FFPHK1005 U Shape Mylar 19 70 1 FFPHK1029 Sheet 20 76 1 FFPHK1059 Loop Mylar 19 72 1 FFPHL0010 Damper except 7818 14 38 1 FFPHL0010 Damper 29 54 1 FFPHL0012 Damper 7818 1...

Page 255: ...1 1 FFPJA0299 Insulation Sheet B 2 13 1 FFPJA0311 Sheet 4 7835MX 7845 7850 2 21 1 FFPJC01871 Lens Aperture 7818 7824 7830 7835 15 39 1 FFPJC01881 Shield Cover 19 49 2 FFPJC0227 Lens Aperture 7845 7850...

Page 256: ...7850 24 38 1 FFPKB0939 Frame Paper Exit 25 3 1 FFPKB09451 Lamp Frame Rear 7818 7824 24 38 1 FFPKB0947 Web Frame 7818 7824 23 2 1 FFPKB0951 Lamp Frame Rear 7830 7835 24 38 1 FFPKD0694 Spring Holder 2...

Page 257: ...KD1374 Clutch Spring Support 24 36 1 FFPKD1375 Pressure Plate Front 7845 7850 23 22 1 FFPKD1376 Pressure Plate Rear 7845 7850 23 42 1 FFPKD1378 Knob Support 25 4 1 FFPKD1387 Cable Support 20 78 1 FFPK...

Page 258: ...ble Cover 27 14 1 FFPKE1019 Tray Cover R Sheet Bypass 20 61 1 FFPKE1020 Tray Cover F Sheet Bypass 20 59 1 FFPKE1021 Cover Open Close except 7718 3 2 1 FFPKE10251 Lifting Box 10 19 1 FFPKE10251 Lifting...

Page 259: ...1280 Paper Guide 28 10 1 FFPKF1281 Clutch Stopper 21 5 1 FFPKF1282 Bracket Guide 21 46 1 FFPKF1283 Cable Cover 21 16 1 FFPKF12951 Paper Guide 1 29 5 1 FFPKF12961 Transport Guide 2 29 11 1 FFPKF1297 Pa...

Page 260: ...PKM0296 Fulcrum Boss 6 29 1 FFPKM0296 Fulcrum Boss 7 29 1 FFPKM0296 Fulcrum Boss 10 27 1 FFPKM0296 Fulcrum Boss 11 27 1 FFPKM0298 Lifting Fulcrum Boss 2 4 33 1 FFPKM0298 Lifting Fulcrum Boss 2 5 33 1...

Page 261: ...4 Bracket 1 ADF 16 20 1 FFPKR16951 Bracket Paper Detection 16 11 1 FFPKR1696 Bracket No 6 Mirror Holder 15 36 1 FFPKR16971 Bracket 2 ADF 16 3 1 FFPKR16981 Bracket 3 ADF 16 6 1 FFPKR1699 Cover Support...

Page 262: ...Thermistor Cable 6 2 1 FFPKR1798 Bracket Thermistor Cable 7 2 1 FFPKR17991 Bracket Rear Cover Mounting 10 44 1 FFPKS06751 Corona Grid 19 50 1 FFPKS1047 Shield Plate HVPS 12 59 1 FFPKS1047 Shield Plat...

Page 263: ...ey Top 1 23 1 FFPLB0226 Key Button 1 22 1 FFPLB02261 Key Button 7835MX 7845 7850 2 22 1 FFPLB02261 Mode Select Key Top 7835MX 7845 7850 2 24 1 FFPLB0234 Start Button Key Top 1 26 1 FFPLB0234 Start But...

Page 264: ...nger Lower 7845 7850 23 26 5 FFPLK0254 Cable Guide Arm 27 15 1 FFPLK0321 Sensor Arm 12 33 1 FFPLK0321 Sensor Arm 13 33 1 FFPLK0322 Door Link A 20 49 1 FFPLK0323 Door Link B 3 24 1 FFPLK0329 Separation...

Page 265: ...2 7845 7850 23 43 1 FFPLP0722 Grid Tension Spring 19 57 1 FFPLP07241 Drum Cup Ring Spring 8 7 1 FFPLP07241 Drum Cup Ring Spring 9 7 1 FFPLP0743 Pressure Spring 7830 7835 7845 7850 23 39 5 FFPLP0743 P...

Page 266: ...12 Axle Spring 25 9A 2 FFPLP1012 Axle Spring 25 9B 4 7830DC 7835DC 7835MX 7845 7850 FFPLP1012 Axle Spring 25 9C 2 FFPLP1014 Clutch Spring 24 34 1 FFPLP1015 Solenoid Spring 12 26 1 7830DC 7835DC 7835MX...

Page 267: ...Spring Clutch 29 46 1 FFPLR02701 Sensor Lever Spring 7845 7850 10 33 1 FFPLR0271 Toner Feed Clutch Spring 17 28 1 FFPLR02721 Bridge Spring 2 17 19 1 FFPLR0273 Clutch Spring 17 9 1 FFPLR02741 Bridge S...

Page 268: ...92 Transport Roller 1 29 63 1 FFPMB0191 Pulley 18 29 66 2 FFPMB0230 Pulley 8 39 1 FFPMB0230 Pulley 9 39 1 FFPMB0231 Delivery Pulley 8 40 1 FFPMB0231 Delivery Pulley 9 34 1 FFPMB0232 Transport Pulley F...

Page 269: ...FPMF0997 Idle Gear 2 7830 7835 18 29 1 FFPMF0999 Idle Gear 2 7845 7850 18 29 1 FFPMF1000 Gear 2 Magnetic Roller 7845 7850 18 27 1 FFPMF10011 Gear 1 Waste Toner 19 26 1 FFPMF10021 Gear 2 Waste Toner 19...

Page 270: ...MF1058 Web Gear 23 16 1 FFPMF1059 Fuser Idle Gear 1 24 32 1 FFPMF1060 Fuser Idle Gear 2 24 31 1 FFPMF10621 Web Gear 1 23 14 1 FFPMF10631 Web Gear 23 12 3 FFPMF1064 Web Drive Gear 23 11 1 FFPMF1065 Clu...

Page 271: ...ive 9 18 1 FFPMN0116 Belt Drum Drive 10 10 1 FFPMN0117 Belt Paper Feed Drive 8 32 1 FFPMN0117 Belt Paper Feed Drive 9 32 1 FFPMN0118 Belt feed Unit Drive 7845 7850 8 26 1 FFPMN0119 Belt feed Unit Driv...

Page 272: ...551 Bushing 2 Paddle Shaft 18 32 1 FFPMQ0554 Bushing Recycle 7830 7835 7845 7850 19 22 1 FFPMQ0555 Bushing Waste Toner 19 7 2 FFPMQ0556 Blade Bushing 19 44 1 FFPMQ0557 Bushing L Supply Shaft 19 29 1 F...

Page 273: ...ar Cover 7818 3 25 1 FFPNA0628 Handle Cover 6 12 4 FFPNA0628 Handle Cover 7 12 4 FFPNA0629 Cover Open Close 7818 3 2 1 FFPNA07681 Control Panel 7818 7824 for North America 1 8 1 FFPNA07682 Control Pan...

Page 274: ...33 Panel Cover 18 2 1 FFPQF0034 Cassette Cover 26 23 1 FFPQG00802 Paper Guide Front 26 7 1 FFPQG0081 Paper Guide Rear 26 4 1 FFPQG0082 Paper Guide Rear 26 26 1 FFPQG0083 Paper Guide Plate 26 6 2 FFPQG...

Page 275: ...PUF01R50 Paper Exit Unit 7845 7850 3 14 1 FFPUF01R50 Paper Exit Unit 7845 7850 25 0 1 FFPUG01H012 Developer Unit 7845 7850 18 0 1 FFPUG01H211 Developer Unit 7830 7835 7845 7850 18 0 1 FFPUG01H41 Devel...

Page 276: ...PCB CPU W O P ROM 7824 12 57 1 FFPWB05731 PCB AC Driver 6 5 1 7824 7830 7835 for North America FFPWB05731 PCB AC Driver for North America 7 5 1 FFPWB05734 PCB AC Driver 7845 7850 for North America 6...

Page 277: ...KS Cable 4 7818 16 16 1 FFPWC1595 KST Cable 1 15 33 1 FFPWC1597 KST Cable 3 15 2 1 FFPWC1597 KST Cable 15 49 1 FFPWC1598 KM Cable 7818 14 62 1 FFPWC1599 KM Cable except 7818 14 62 1 FFPWC1600 FEL Cabl...

Page 278: ...ft Upper 7830DC 7835DC 7845 7850 4 17 1 FFPXA21H20 Rail Left Upper 7824 7830 7835 4 17 1 FFPXA23H00 Rail Left Lower 4 16 1 FFPXA23H00 Rail Left Lower 5 16 1 FFPXA25H00 Rail Right Upper 7830DC 7835DC 7...

Page 279: ...1 Control Panel Ass y 7818 for North America 1 20 1 FFPXB01R03 Control Panel Ass y 7818 except North America 1 20 1 FFPXB01R11 Control Panel Ass y 7824 for North America 1 20 1 FFPXB01R13 Control Pane...

Page 280: ...8 19 1 FFPXG50H00 Side Seal R Ass y 19 42 1 FFPXG51H001 Side Seal F Ass y 19 3 1 FFPXG53H00 Cleaning Cover Ass y 19 1 1 FFPXG60H00 No 1 Corona Ass y 19 48 1 FFPXG63H00 Bracket Solenoid 7830 7835 7845...

Page 281: ...7830 7835 23 41 1 FFPXT08H201 Lower Frame Rear Ass y 7830 7835 24 30 1 FFPXT08H401 Lower Frame Rear Ass y 7818 7824 23 41 1 FFPXT08H401 Lower Frame Rear Ass y 7818 7824 24 30 1 FFPXT10H00 Web Rear Fra...

Page 282: ...05 Suction Fan 11 30 1 PLWS1 LWS 4 21 1 PLWS1 LWS 6 14 1 PLWS1 LWS 7 14 1 PLWS1 LWS 12 53 1 PLWS1 LWS 16 8 1 PLWS1 LWS 17 7 1 PLWS1 LWS 22 48 1 PQ24V10WMG2 Discharge Lamp 4 30 1 PQ24V10WMG2 Discharge...

Page 283: ...ex Description Part No Q ty Per Unit Ref No Page No Numerical Parts Index 67 XPL3A16WV Pin 19 71 1 XWC3B Washer 26 27 2 XWC4B Washer 12 11 2 XWC4B Washer 13 11 2 XXE4D5FR R Set Screw 15 34 1 XXE4D8FP...

Page 284: ...RRSN2 PEWSN2 1 2 VP VP CN12 3 4 PGND PGND 5 6 MMLCK MMCNT 7 1 2 1 2 3 4 8 MMCLK 1 2 HVCNT HVLKC CN9 3 4 HVBCNT GREF 5 6 HVLKD BREF 7 DTCNT 8 PGND 9 9 8 7 6 5 4 3 2 1 VP 12 11 MHPSN GND CN11 10 3 2 1 3...

Page 285: ...8 9 10 DRV2 DRV3 CN407 CN475 DRV1 DRV0 MTR20 MTR21 MTR22 MTR23 LDDRV2 GND 1 2 3 4 LDOUT LDLTH CN103 CN901 LDCLK GNG 1 2 3 4 3 2 1 6 5 4 8 7 GND GND CN105 VLC VLC 1 2 3 1 2 1 2 3 4 PCSOL VP CN116 1 3 1...

Page 286: ...eed motor Stapler unit home position switch J25 COM NO 24V STPOPN NC MS2 Stapler unit cover switch M3 Staple guide bar drive motor Guide bar home position sensor J34 J33 GBMPA GBMPB GBMPA GBMPB 2 1 3...

Page 287: ...3 4 5 6 7 8 2 1 3 4 5 6 7 8 BIN LED 5V PA CHE GND STYGHP GND 5V J9 J9 5 6 4 3 2 1 J110 2 1 3 4 5 6 J110 5 6 4 3 2 1 5 6 4 3 2 1 24V GBMB GBMA GBMB 24V GBMA J8 J8 J5 J5 5 6 4 3 2 1 J114 2 1 3 J113 PI2...

Page 288: ...on 1 4 II Mechanism 2 1 Construction 2 1 2 2 Paper transport 2 1 2 3 Bin drive 2 3 2 4 Tamper drive 2 5 2 5 Stapler drive 2 8 III Maintenance 3 1 Maintenance areas 3 1 3 2 Disassembly Assembly 3 2 3 3...

Page 289: ...bleshooting 5 1 Self diagnosis Machine malfunction 5 1 5 2 Service mode 5 8 VI Unpacking Installation 6 1 Installation requirements 6 1 6 2 Installation procedure 6 2 Supplements Electrical circuit di...

Page 290: ...staple capacity 2 50 copies 25 copies A3 B4 20lb 80g m2 Dimensions W x D x H 17 1 x 23 3 x 23 5 434 x 594 x 624 mm Weight Approximately 44 lb 20kg Less than 100 copies 100 per pin More than 100 copies...

Page 291: ...r Feed guide unit FA S660 Feed roller Stapler unit Bin unit Staple guide bar Roll FA S620 FA S660 FA S620 Stapler unit Stapler unit cover Latch Bin unit Stapler unit cover Feed guide unit Stapler unit...

Page 292: ...the key is pressed during the stapling process the process is discontinued The lamp blinks when the staple jam occurs in the stapler The lamp lights up when the staples in the stapler have exhausted...

Page 293: ...k sensor PI1 5 Reed cam sensor PI2 6 Paper exit sensor PS1 7 Staple guide bar home position sensor PI3 8 In bin paper detecting sensor RX S2 9 Stapler home position sensor PI8 10 Sorter interlock sens...

Page 294: ...guide bar drive motor M3 4 Feed motor M2 5 Stapler swing motor M4 6 Stapler swing home position detecting switch MS4 7 Stapler unit cover detecting switch MS2 8 Staple detecting switch MS5 9 Cartridge...

Page 295: ...starts to rotate and transmits drive to the paper exit roller 3 The transport motor controls transport speed via pulse Transport speed is adjusted as follows a Paper feed speed Speed of the paper pas...

Page 296: ...S660 Sorter controller PCB Feed motor Feed motor drive switch Paper detecting signal Paper exit sensor Feed motor Feed motor drive switch Paper detecting signal Sorter controller PCB Paper exit sensor...

Page 297: ...r is transmitted to the reed cam front rear through the bin drive belt Rolls for each bin engaged in the groove in the reed cam move up and down along the inclination provided in the reed cam thereby...

Page 298: ...Bin cam sensor FA S660 Bin shift motor clock signal LED ON signal Upper limit detecting signal Lower limit detecting signal Bin shift motor drive signal Reed cam rotation detecting signal Sorter cont...

Page 299: ...nly stacked 1 The copier begins feeding paper when the Print key is pressed Copies discharged into each bin are stacked evenly by the movement of the tampers in the bin unit 2 The tampers are driven b...

Page 300: ...ignal In bin paper detecting signal Guide bar home position detecting signal Guide bar swing motor drive signal Sorter controller circuit PCB Sorter controller circuit PCB In bin paper detecting signa...

Page 301: ...positions the tamper at a prescribed distance depending on paper size from the selected copy size edge so the copy can be received easily into the bin After receiving a copy the tamper moves to the pr...

Page 302: ...as follows a The bin motor M1 correctly positions the bin assembly the tampers tap the paper b The stapler swing motor M4 drives the stapler to the stapling position as detected by the stapler swing...

Page 303: ...pler unit swing motor drive signal Sorter controller circuit PCB Sorter controller circuit PCB Staple motor Stapler motor drive signal Staple detecting signal Cartridge detecting signal Stapler home p...

Page 304: ...upper limit sensor PI4 Bin lower limit sensor PI5 Bin upper limit sensor PI4 FA S660 FA S620 FA S660 FA S620 Staple position Staple swing motor Stapler position switch Home position Staple position S...

Page 305: ...ting sensor detects the presence of staples In case of no staples the sensor sends signals to the main unit FA S660 FA S620 Stapling position Retracted position Copies Staple swing motor M4 Stapler po...

Page 306: ...2 12 6 For FA S660 If foreign objects like fingers are detected in the bin when stapling actuater turns the stapler safety switch OFF and consequently stops stapling Safety switch FA S660 Actuater...

Page 307: ...unit Paper feed roller upper lower Paper exit roller Bin Roll Bin paper detecting sensor Lubrication Per 200 000 copies 3 1 Maintenance areas The following areas should be cleaned at the prescribed in...

Page 308: ...r right cover and rear cover 1 1 Remove the tie wrap 2 Disconnect the connector 3 Remove the ground wire 1 screw 2 3 1 Rotate the stapler swing motor to move the stapler unit to the position indicated...

Page 309: ...Maintenance 2 Replacement of the stapler assembly FA S660 Remove the front cover 1 1 Remove the connector 2 Remove the tie wraps x2 2 3 1 Remove the screws x2 2 Remove the stapler unit Front cover 1 2...

Page 310: ...20 Remove the front cover right cover and rear cover 1 1 Disconnect the connectors of the sorter controller PCB x 2 2 Remove the bin cable 3 screws 2 3 1 Remove bin stoppers front rear each 1 screw Fr...

Page 311: ...work table 2 Turn the reed cam in the direction of the arrow to remove the bin unit both front and rear at the same time 4 1 Remove the bin unit from the sorter and place it on the work table 2 Remove...

Page 312: ...two screws front rear 2 Lift the guide rail hitch 3 Place the detached bin unit as shown 4 Replacing the bin from the upper side See 8 for replacing the bin from the lower side 1 Place the bin unit s...

Page 313: ...s 5 1 Remove the spring 2 Remove the guide bar holder screws x 2 6 7 Remove the bin roll stopper and bin roll then Remove the bins 8 Replacing the bin from the lower side Remove the bin lower unit cov...

Page 314: ...r harness as shown 10 11 Remove the guide bar holder upper 2 screws 12 Remove the bin lower unit Note Pull out the guide bar holder separating it from the guide bar 13 Remove the bins removing the bin...

Page 315: ...60 Put the bin unit on the reed cam from the upper side and fit the bin into the reed cam rotating the clock plate of the shift motor 1 1 Make sure if the locking part of the bin roll stopper is not d...

Page 316: ...3 10 3 3 Adjustment 1 ON 2 3 4 5 6 Sorter controller PCB LED SW1 SW3 FA S620 SW2 SW3 SW1 FA S660...

Page 317: ...etecting sensor S1 S2 To adjust the swing range of tamper bar When replacing sorter controller PCB tamper bar home position sensor and the bin unit By pressing the manual staple key the guide bar oper...

Page 318: ...SW1 FA S660 2 3 Press the manual staple key 4 Check the lighting condition of the manual staple key Kept ON Adjustment completed Blinking Improper adjustment Turn OFF and ON the power switch of the c...

Page 319: ...as shown 4 Pressing the push switches SW2 and SW1 SW3 on the sorter controller PCB move the guide bar to touch the copy paper slightly SW1 FA S620 SW3 FA S660 The guide bar approaches to the copy pap...

Page 320: ...eck the installation condition of the guide bar home position s ensor and rep eat the procedure from the step 3 ve all the paper from the bin unit 5 Turn OFF all the dip switch SW3 FA S620 SW1 FA S660...

Page 321: ...0 When the staple position is too outer press the push switch SW1 SW3 first then press the other SW2 to adjust the staple position When the staple position is too inner press the manual staple key to...

Page 322: ...me position sensor When the stapler unit is not at the home position the 24V power supply is cut off by the stapler unit home position switch preventing the bin shift motor from rotating to avoid the...

Page 323: ...apler unit home position switch Sorter controller circuit PCB NO Bin unit upper limit sensor Bin unit lower limit sensor Bin shift motor Shift motor clock sensor Lead cam home position sonsor Obstacle...

Page 324: ...motor The feed speed is controlled by the number of pulses ofthe pulse signal A A B and B of the motor driver IC Q19 FA S620 Q23 FA S660 FA S660 FA S620 Q1 CPU M3 24V FMTA FMTA FMTB FMTB Sorter Contr...

Page 325: ...s rotating direction While the guide bar swing motor M3 is at the hold condition the output timing of the pulse signal A A B and B is fixed The fuse ICP2 FA S660 cuts off the power supply circuit to s...

Page 326: ...The stapler cover switch MS2 and fuse ICP3 FA S660 are provided in the power supply circuit to the stapler unit swing motor M4 The power supply circuit is opened respectively by the stapler cover swi...

Page 327: ...r is used for the staple motor M5 This circuit has major functions as follows Staple motor ON OFF control Staple motor rotating direction control Staple motor overcurrent protection Stapler safety swi...

Page 328: ...Q10 Q13 Q10 Q13 SPMCW SPMCCW Q16 FA S620 FA S660 SPMCW R159 R160 12 11 Q56 Q56 Q52 Q51 R158 R165 R164 R157 Q48 Q50 R156 24V NO MS3 Stapler safety switch Sorter Control PCB Q47 Q49 Q43 Q43 R163 R173 5...

Page 329: ...in shift motor drive signal Bin goes up Bin shift motor drive signal Bin goes down Sorter installation detecting signal Stapler unit home position detecting signal Stapler unit cover open close detect...

Page 330: ...n sensor P13 Stapling position detecting sensor PI9 Stapler safety switch MS3 Stapler unit cover switch PI7 Bin unit upper limit detecting signal Bin unit lower limit detecting signal Bin unit drive m...

Page 331: ...ndication signal No staples indication signal In bin paper detecting sensor light emitting unit signal In bin paper detecting sensor light receiving unit signal Guide bar home position detecting signa...

Page 332: ...motor M4 Sorter interlock sensor PI6 Stapler unit cover switch PI7 Feed motor drive signal Tamper bar drive motor signal Sorter installation detecting signal Bin unit upper limit detecting signal Bin...

Page 333: ...y is interrupted and the machine is stopped At the same time the message appears in the display Take necessary measures depending on the message 1 Use error Message appears on the copy number display...

Page 334: ...r correctly Does the input of the connector J7 1 S620 J3 1 S660 change when the door switch is turned ON OFF Door switch improper fitting or failure YES NO NO d Staple cartridge is not detected Under...

Page 335: ...cts paper When the sorter paper exit sensor does not detect paper within a predetermined time after the paper feed sensor in the sorter detects paper When the sorter paper feed sensor and the sorter p...

Page 336: ...switch is not turned OFF within a predetermined time after the bins are lifted up from the bin home position The motor clock signal is not detected within a predetermined time after the motor drive s...

Page 337: ...Check connector CNT3 of the copier Check connector J6 10 S620 J1 2 S660 of the sorter controller P C B NO Is the voltage between connector J6 1 2 S620 J1 1 2 S660 of the sorter controller CPU P C B a...

Page 338: ...g up J5 1 J8 1 24V Lifting down J5 2 J8 2 24V YES NO NO Check DC 24V of the sorter controller CPU Bin motor failure YES E7 07 Stapler swing motor failure Does the output of connector J8 2 S620 J7 1 S6...

Page 339: ...er controller P C B The guide bar home position sensor is defective NO E7 07 Stapler drive motor failure YES Stapler drive motor failure Does the output of connector J16 5 S620 J4 6 S660 change when t...

Page 340: ...nergized once The indicator lights up once The motor is energized once 5 2 Service mode 1 F4 mode 1 Input check Function For FA S620 S660 a Sorter interlock switch For FA S620 S660 a Bin unit drive mo...

Page 341: ...ncentration 4 In areas with poor ventilation 5 In areas of chemical fume concentration 6 In areas with excessive vibrations 7 Directly in air conditioning flow Note If the copier is installed under th...

Page 342: ...ompleteness before installation Visual check Check the contents of the box Sorter receiving bracket rear X1 Sorter receiving bracket front X1 System console support bracket X2 Rail mounting bracket re...

Page 343: ...il cover fixing M4 X 8 X3 For FP 7824 7830 System console support Rail assembly fixing M4 X 16 X2 bracket fixing M4 X 8 X 4 For FP 7818 Magnet catch fixing M4 X 10 X2 Sorter fixing M4 X 8 X 2 Paper gu...

Page 344: ...pt FP 7818 Location Procedure Check 1 1 Open the front door 2 When using the exit tray remove the exit tray 3 Open the exit cover 4 Open the upper cassette ADU 2 1 Remove the left cover 3 screws 2 Rem...

Page 345: ...w just removed 6 Re install the upper cassette ADU and rail stopper 7 1 Re install the left cover and rear cover 2 Close the exit door and front door 3 When the ADU is installed Re install the waste t...

Page 346: ...aper guide 2 screws M4 X 12 12 Install the magnet catches front and rear sides 2 positions 2 screws M4 X 10 13 Insert the rail assembly into the upper slits of copier left cover then fix the rail asse...

Page 347: ...underside of the sorter front and rear side 4 screws M4 X 8 Pull out the rail assembly fully and install the sorter Note Holding the set the sorter with both hands as shown as the figure If hold the o...

Page 348: ...screws M4 X 8 18 For FP 7818 Install the sorter mounting kit FA SH01 Refer to the installation procedure of FA SH01 19 Connect the lattice connector of the sorter to the copier 16 Fix the rail assembl...

Page 349: ...label B provided on the main cover FA A505 Attach Staple label C provided on the main cover 21 Operation check 1 Place some paper in the stapler position on the top bin and press the manual staple ke...

Page 350: ...mage and completeness before installation Visual check Check the contents of the box Sorter receiving bracket rear X1 Sorter receiving bracket front X1 System console support bracket X2 Spacer X2 Conn...

Page 351: ...33 x 2 Latch receiving bracket fixing Sorter fixing M4 x 8 x 2 M4 x 12 x 2 Sorter receiving bracket fixing M4 x 8 x 1 Paper guide fixing M4 x 12 x 2 System console support bracket fixing Upset preven...

Page 352: ...ed before the installation 2 1 Remove the left cover 3 screws 2 Remove the rear cover 7 screws 3 Remove the power cord mounting bracket 2 screws 4 1 Remove the lower cassette rail fixing screw rear si...

Page 353: ...te rail fixing screw front side X 1 2 Install the sorter receiving bracket front together with the lower cassette rail 2 screws just re moved 7 Re install the lower cassette and rail stopper 9 Remove...

Page 354: ...rear 4 screws M4 X 8 1 Remove the pre stamped holes 3 positions 2 Re install the system console left cover 12 Install the paper guide 2 screws M4 X 12 1 1 1 11 Paper guide Install the latch receiving...

Page 355: ...e to the rear cover copier and system console 2 screws just removed 15 Install the floor stabilizer to the system console 2 screws M4 X 14 Note Put the floor stabilizer com pletely on the flower Inser...

Page 356: ...screws M4 X 12 18 Pull out the rail assembly fully and install the sorter Note Hold the sorter with both hands as shown in the figure If holding the other parts sorter will be damaged 17 19 Fix the r...

Page 357: ...ided on the upper cover rear When the ADF is installed FA A888 Attach Staple label B provided on the main cover 22 Operation check 1 Place some paper in the stapler position on the top bin and press t...

Page 358: ...3 4 Frame 2 4 5 Bin Unit 5 6 Drive Block 6 7 Feeder Guide Stapler Unit 7 8 Numerical Parts Index 8 Sorter Mounting Assembly Frame 1 Covers Bin Unit Drive Block Frame 2 Feeder Guide Stapler Unit Numer...

Page 359: ...rts 8 Rank column A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is...

Page 360: ...1 4 7 10 8 9 5 6 2 3 1 Sorter Mounting Assembly...

Page 361: ...ket Front 1 N D 3 4A1 5286 000 System Console Support Bracket 2 N D 4 4A1 5142 000 Rail Mounting Bracket Rear 1 N D 5 4A1 5141 000 Rail Mounting Bracket Front 1 N D 6 4A1 5275 000 Magnet Catch Rear 1...

Page 362: ...1 2 5 J41 3 6 7 8 4A 4 2 Covers...

Page 363: ...1240 000 Stapler Door 1 N D 4A 4S1 8021 000 Jam Label 1 N D 5 4H1 0049 000 Manual Stapler PCB Assembly 1 N C 6 4S1 0174 000 Stapler Label 1 N D 7 4A1 3860 000 Center Cover 1 N D 8 4A1 5249 000 Rear Co...

Page 364: ...See P 7 See P 7 C B B A 6 8 9 10 11 See P 6 12 7 16 17 18 19 15 13 14 8 1 2 5 J29 J27 J26 J20 P12 P13 P14 J27 J26 J20 J22 J9 J1 J5 P15 J37 J13 M1 J36 J41 SW1 J29 4 3 A C 3 Frame 1...

Page 365: ...D 9 4F1 0913 000 Delivery Roller 1 N D 10 4S1 0142 000 Bushing 1 N D 11 4F1 0915 000 Holding Arm 1 N D 12 FA5 2323 000 Bushing 1 N D 13 4A1 3865 000 Rib 4 N D 14 VS1 5057 004 Snap Tight Connector 1 N...

Page 366: ...4 Frame 2 1 18 18 3 3 1 2 6 7 8 9 D 11 12 10 13 14 7 15 16 17 See P 6 4 5 See P 6 PI1 J23 J15 J7 J10 J51 J6 J8 J3 J2 J35 J36 J28 J25...

Page 367: ...0 Bushing 1 N D 9 4A1 3871 000 Shaft 1 N D 10 4S1 0153 000 Bushing 1 N D 11 4H1 6313 000 Interface Cable 1 N D 12 4H1 6183 000 Front Cable 1 N D 13 4A1 3903 000 Offset Shaft 1 N D 14 XD3 2250 122 Pin...

Page 368: ...3 20 21 15 2 20 1 13 5 10 17 14 8 6 18 A A B J16 J31 J30 J4 J33 J34 J34 M3 P16 J33 J30 J32 J32 4 12 7 22 16 11 9 19 5 Bin Unit...

Page 369: ...188 000 Sensor Cable 1 N D 9 4S1 0135 000 132T Gear 1 N D 10 4S1 6100 000 Torsion Spring 1 N C 11 FS4 0182 000 106T Gear 1 N D 12 WG8 5198 000 Sensor 1 N B 13 4H1 6186 000 Bin Cable 1 N D 14 4A1 5251...

Page 370: ...A 4 5 2 6 3 4 7 1 9 9 12 10 13 14 15 16 17 18 19 20 21 22 8 J22 M4 M2 J35 A 6 Drive Block...

Page 371: ...6T Gear 1 N D 11 4S1 9025 000 Shoulder Screw 1 N D 12 4F1 0908 000 Stepped Motor 24V 1 N C 13 4S1 0152 000 Bushing 1 N D 14 XF9 0689 000 61T Belt 1 N D 15 4S1 0151 000 19T Pulley 1 N D 16 4A1 3919 000...

Page 372: ...1 3 7 10 12 8 9 11 13 14 21 19 18 23 25 25 22 24 20 15 13 17 16 10 5A 2 5B 6 4 5 J12 J11 J40 J28 SW1 J25 SW2 7 Feeder Guide Stapler Unit...

Page 373: ...Magnet Bracket Rear 1 N D 9 4A1 1127 000 Magnet Catch 2 N C 10 4A1 5250 000 Handle guide 1 N D 11 4A1 3896 000 Upper Guide 1 N D 12 4H1 6197 000 Stapler Cable 1 N D 13 4A1 3897 000 Guide Roller 2 N D...

Page 374: ...4A1 3903 000 Offset Shaft 4 13 1 4A1 3906 000 Motor Bracket 6 8 1 4A1 3907 000 Cable Holder 1 3 7 1 4A1 3910 000 Flag 4 2 1 4A1 3911 000 Shift Shaft 2 6 9 2 4A1 3916 000 Bushing 4 18 2 4A1 3917 000 Mo...

Page 375: ...5 3 1 4F1 1238 000 Rod 5 5 1 4F1 1240 000 Stapler Door 2 4 1 4G1 0263 000 Paper Guide 1 9 1 4G1 1169 000 Sorter CPU PCB 6 23 1 4G1 3478 000 Rail Assembly 1 8 1 4H1 0047 000 Photo Transistor PCB Assemb...

Page 376: ...g 3 3 1 4S1 8021 000 Jam Label 2 4A 1 4S1 9024 000 Shoulder Screw 3 2 1 4S1 9025 000 Shoulder Screw 6 11 1 4S1 9025 000 Shoulder Screw 7 19 1 FA5 2323 000 Bushing 3 12 1 FS4 0182 000 106T Gear 5 11 1...

Page 377: ...5 Bin Unit 5 6 Stapler Unit 6 7 Feeder Assembly IF Cable Sorter CPU PCB 7 8 Numerical Parts Index 8 Sorter Frame 1 Covers Bin Unit Stapler Unit Frame 2 Feeder Assembly IF Cable Sorter CPU PCB Numerica...

Page 378: ...rts 8 Rank column A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is...

Page 379: ...1 2 3 4 5 6 7 10 8 9 1 Sorter...

Page 380: ...ter receiving Bracket Front 1 N D 3 4A1 5286 000 System Console Support Bracket 2 N D 4 4A1 5244 000 Spacer 1 N D 5 4A1 5285 000 Connecting Plate 1 N D 6 4A1 5234 000 Latch Receiving Bracket 1 N D 7 4...

Page 381: ...1 A 3 4 5 12 13 15 9 10 11 6 7 8 16 2 14 13A J202 J202 J104 2 Covers...

Page 382: ...ding Plate 1 N D 6 4F1 1246 000 Front Door 1 N D 7 4S1 8014 000 Stapler Label1 1 N D 8 4F1 1245 000 Front Cover 1 N D 9 4A1 5225 000 Sheet 1 N D 10 4A1 2348 000 Switch Holder 1 N D 11 4A1 2349 000 Doo...

Page 383: ...3 Frame 1 1 2 30 31 32 3 4 5 6 28 33 35 18 19 34 27 26 25 22 24 23 20 19 14 13 12 11 10 7 8 9 15 16 18 17 21 1 20 See P 7 29 M2 J112 J11 J105 J106 P14 5 J105 106...

Page 384: ...213 000 Bushing 1 N D 15 4S1 0107 000 20T Gear 1 N D 16 4A1 2359 000 Bushing 1 N D 17 4S1 0108 000 24T 30T Pulley 1 N D 18 XD3 2200 162 Dowel Pin 6 N D 19 FA9 2112 000 Bushing 3 N D 20 WT2 5031 000 Ca...

Page 385: ...36 13 6 37 12 26 27 3 34 4 3 2 33A 32 31 25 2 26 27 3 24 21 4 5 6 11 7 38 9 14 10 10 11 PI1 PI2 J114 J107 J116 J115 J205 MS4 MS2 P17 J205 J 1 0 4 J 1 0 3 J 1 0 7 J 1 0 2 J 7 J 3 J 1 3 J10 J12 J14 J6...

Page 386: ...ear 1 N D 18 4S1 0083 000 36T 15T Gear 1 N D 19 WT2 0136 000 Edge Saddle 1 N D 20 XD3 2300 142 Dowel Pin 2 N D 21 4S1 0112 000 50T Gear 1 N D 22 FA9 2112 000 Bushing 3 N D 23 4S1 0119 000 Shaft 1 N D...

Page 387: ...5 Bin Unit 1 3 22 6 7 9 21 11 10 13 16 12 28 24 4 11 10 8 15 26 2 5 1 14 17 23 27 20 25 18 29 19 26 25 J109 J110 J204 J203 J108 PS2 PI3 M3 PS1 J203...

Page 388: ...ller Lower 2 N D 12 4A1 2335 000 Gear 1 N D 13 4A1 5215 000 Upper Arm 1 N D 14 4A1 5228 000 Lower Arm 1 N D 15 4A1 2338 000 Shaft A 1 N D 16 4A1 2339 000 Shaft B 1 N D 17 4A1 2340 000 Gear Cover 1 N D...

Page 389: ...6 Stapler Unit 1 5 4 3 6 2 7 8 9 10 7A 11 14 12 18 20 19 17 See P 4 33A 13 16 15 J102 J201 J103 J116 M4 MS3...

Page 390: ...e 1 N D 7A WC4 5132 000 Microswitch 1 N B 8 4S1 6097 000 Tension Spring 1 N C 9 FS5 6528 000 Roller 1 N D 10 4A1 2373 000 Stapler Mount 1 1 N D 11 4A1 2375 000 Stapler Mount 3 1 N D 12 WT2 5035 000 Ca...

Page 391: ...7 Feeder Assembly IF Cable Sorter CPU PCB 2 7 10 11 4 1 8 12 13 ICP2 ICP1 ICP3 9 3 5 6 JS1 J1 J2 J4 J110 Q2 A A J109 J108 J9...

Page 392: ...f Spring 4 N C 3 4S1 6090 000 Torsion Spring 1 N C 4 FE9 0269 000 Feed Roller 4 N D 5 4A1 5224 000 Feeder Guide 1 N D 6 4F1 1230 000 Interface Cable 1 N D 7 4A1 2412 000 Cable Covering Plate 1 N D 8 4...

Page 393: ...Arm Support Plate 3 33 1 4A1 2367 000 Arm1 3 34 1 4A1 2368 000 Arm2 3 29 1 4A1 2369 000 Spring Folder 3 30 1 4A1 2373 000 Stapler Mount 1 6 10 1 4A1 2374 000 Stapler Mount 2 6 1 1 4A1 2375 000 Staple...

Page 394: ...5286 000 System Console Support Bracket 1 3 2 4F1 0671 000 Gear Support Plate 5 18 1 4F1 0675 000 DC Motor 24V 4 14 1 4F1 0677 000 Left Cam Bracket 4 34 1 4F1 0743 000 Sensor Cover 5 28 1 4F1 1230 00...

Page 395: ...Spring 5 21 1 4S1 6089 000 Spring 2 14 1 4S1 6090 000 Torsion Spring 7 3 1 4S1 6091 000 Torsion Spring 3 31 1 4S1 6092 000 Tension Spring 3 28 1 4S1 6097 000 Tension Spring 6 8 1 4S1 8014 000 Stapler...

Page 396: ...000 LWS 5 29 3 WT2 5018 000 LWS 2 12 1 WT2 5018 000 CWS 3 1 6 WT2 5018 000 LWS 7 9 1 WT2 5031 000 Cable Clip 3 20 2 WT2 5035 000 Edge Saddle 4 9 1 WT2 5035 000 Cable Clip 6 12 1 WT2 5540 000 Support...

Page 397: ...rical Parts Index DS4 Covers Numerical Parts Index Frame 1 Frame 2 Following unit parts are common used parts refer to copier parts manual Paper feed unit Page 20 Lift up unit Page 10 550 Sheet paper...

Page 398: ...rts 8 Rank column A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is...

Page 399: ...7 Cover Open Close 1 C D 10 FFPLP0978 Pressure Spring 2 C B 11 FFPNG0036 Magnet 2 C C 12 FFPLP0971 Pressure Spring 2 C B 13 FFPMA0544 Middle Roller 6 C B 14 FFPFJ0043 Touch Ring 3 C D 15 FFPLG1485 Mid...

Page 400: ...Mounting 1 C D 20 FFPMQ0094 Bushing 2 2 C C 21 FFPXQ48J10 Magnetic Clutch Ass y FA DS72 1 C C 21 FFPXQ48J20 Magnetic Clutch Ass y FA DS82 1 C C 22 FFPMF10861 Gear 1 C D 23 FFPMB0253 Pulley 2 1 C C 24...

Page 401: ...PKD1357 Upper Stay Right 1 C D 3 FFPNH0064 Hinge 2 Open Close Cover 1 C D 4 FFPNH0063 Hinge 1 Open Close Cover 1 C D 5 FFPNM00181 Right Caster 2 C D 6 FFPNM00171 Left Caster 2 C D 7 FFPXQ45J20 Rail Ri...

Page 402: ...D1355 Roller Support DS1 17 2 FFPKD1357 Upper Stay Right DS3 2 1 FFPKD1358 Upper Stay Left DS3 1 1 FFPKD1382 Gear Frame 1 DS2 14 1 FFPKD1383 Gear Frame 2 FA DK10 Option for FA DS72 DS2 11 1 FFPKD1384...

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