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PALAZZANI RAGNO TSJ 30.1, Operation And Safety Manual

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PALAZZANI RAGNO TSJ 30.1 Operation And Safety Manual Download Page 16

Tel. 0039 030 6857073 - Fax 0039 030657079           [email protected] - www.palazzani.it

Pag.  8

OM1202_US

1.8.  

WORKING 

AREA

fi g 1.3

Summary of Contents for RAGNO TSJ 30.1

Page 1: ... SERIAL NUMBER YEAR OF PRODUCTION MANUAL N TSJ 30 1 C PT 4664 2021 NM 935 Palazzani Industrie SpA Via del Pavione 25050 Paderno Franciacorta BS Italy Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Original instructions TSJ 98 for US Canada ...

Page 2: ...rrors and or inaccuracies without notice or obligation on the part thereof This manual contains all the information necessary for the operators for the normal and planned use of Palazzani products The content of this manual is purely technical and owned by Palazzani Industrie SpA Any part of this manual may be translated into another language and or adapted and or reproduced in another form and or...

Page 3: ...nual where present The documents provided with the machine is composed of this Use and Maintenance Manual the equipment Manual and the Manuals of machines or semi machines and of the items listed in this documents which are an integral part of the Use and Mainte nance Manual and for which the same recommendations indications of this Manual are valid Conformity of the instructions These warning and...

Page 4: ... otherwise agreed between the Distributor and the Customer Instruction Manual scope The manual as well as the CE certificate of conformity is an integral part of machine and must always accompany it even when it is moved or resold It is owner s responsi bility to keep this documentation intact and available to the User allow consultation throughout the life of the product itself In case of loss or...

Page 5: ...f the different symbols used that comply with the EN ISO 7010 standard SYMBOL MEANING NOTE Danger Indicating danger with risk of accident even mor tal of the staff Keep the max attention to the texts showing this symbol Warning Indicating warningof possible deterioration or danger to the machine equipments or other perso nal object of the customer user Keep attention to the text showing this symbo...

Page 6: ...PING HAZARDS 24 2 5 IMPROPER USE 27 2 5 1 TOWING LIFTING AND HAULING 28 2 6 MAINTENANCE 28 2 6 1 MAINTENANCE HAZARDS 28 2 6 2 BATTERY HAZARDS 30 2 7 OTHER SAFETY PRECAUTIONS 31 2 7 1 HANDLING WITHOUT CAGE FOR MODELS TSJ XTJ TZ 32 2 7 2 HANDLING WITHOUT CAGE FOR MODEL TZX 32 2 8 ADDITIONAL RISKS PRECAUTIONS WARNINGS 33 2 8 1 Danger for the operator 33 2 8 2 Residual risks generated by the elements ...

Page 7: ...N 64 3 17 ELECTRIC CURRENT GENERATOR OPTIONAL 65 3 18 INTERCOM OPTIONAL 65 3 19 MANEUVERS AND GROUND CONTROL PANEL 67 3 20 MANEUVERS AND CAGE CONTROL PANEL 67 3 21 SPECIAL DIRECTIONS 68 3 22 DISPLAY TOUCH SCREEN 69 4 EMERGENCY CONDITIONS 73 4 1 DEFINITION 73 4 2 EMERGENCY CONDITIONS 73 4 3 PERSONS RECOVERY FROM THE CAGE IN EMERGENCY 76 4 4 STABILIZERS RECOVERY 81 4 5 TRAVELLING 82 4 6 QUICK TROUBL...

Page 8: ...ani it 6 PLATFORM ASSIGMENT AND DEMOLITION 114 6 1 ASSIGMENT 114 6 2 DEMOLITION 114 6 2 1 WASTE MATERIAL DISPOSAL 114 6 2 2 INDICATIONS FOR SPECIAL WASTE 115 6 2 3 DEMOLITION 116 6 3 CONTROL REGISTER 118 6 3 1 Storage instructions 118 6 3 2 Instructions for filling 118 ...

Page 9: ...table for the movement of the arms and for the independent travelling of the equipment Electro hydraulic controls in the two position complementary to each other the ones on the cage are used for the work movements of the arms while on the ground it is possible to travel with the tracks the placement of the stabilizers and if enabled the movements of the arm for the emergency recovery of people 1 ...

Page 10: ...y application was considered which translates into a life span of 100 000 load cycles for example a duration of 10 years considering 50 working weeks per year for 40 hours per week and for 5 load cycles per hour 1 5 SPECIAL USE In case the machine is needed for special works or to be used in different conditions in respect to point 1 1 a written approval as authorization by Palazzani Industrie is ...

Page 11: ...ius 14ft 10in 4533 mm Max selfpropelling speed 0 75mi h 1 2 km h Superable slope with outrigger 44 Superable slope with tracks 42 Turntable slewing E330 360 continuous optional Cage rotation 90 80 Hydr system working pressure with diesel engine 2900 75psi 200 bar Hydr system working pressure with el motor 2538 16psi 175 bar Max admitted wind speed 27 96mi h 45 km h Max admitted chassis slope 2 Tec...

Page 12: ...tor pump PLP 10 2 5 DO Turntable slewing device HYDR DRIVE ARM30 168 F Proportional electrodistributor BOSH REXROTH Filters INLET WITH FULL CAPACITY Filtering 25 micron Oils hydraulic system BP ENERGOL HLP HM 46 gearbox IP PONTIAX FZG85W 90 diesel engine See manufacturer book Grase IP AUTO GREASE MP Hydraulic oil tank 65 liters WARNING For filling up it is recommended to use the above specified oi...

Page 13: ...tive 2000 14 CE Measured sound power level LwA 95 dB Guaranteed sound power level LwA 96 dB Vibrations Operator hand arm 2 5 m sec2 of A 8 Operator body 1 25 m sec2 of A 8 Gas emissions exhaust gas In compliance with UE regulation 2016 1628 of the European parliament and of the council Acceptance tests Before shipment the machine was tested in accordance with the provisions of the cur rent EN 280 ...

Page 14: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 6 OM1202_US 1 7 DIMENSIONS fig 1 1 ...

Page 15: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 7 OM1202_US Max loading on a stabiliser 6393lb KN 29 fig 1 2 ...

Page 16: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 8 OM1202_US 1 8 WORKING AREA fig 1 3 ...

Page 17: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 9 OM1202_US fig 1 3a ...

Page 18: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 10 OM1202_US fig 1 4 ...

Page 19: ...o palazzani it www palazzani it Pag 11 OM1202_US 1 9 MAIN GROUPS OF THE PLATFORM 1 Stabilizers 2 chassis 3 tracks or wheels 4 main electrical box 5 turret 6 telescopic boom extension 7 jib 8 cage 9 cage control panel Fig 1 8 1 4 2 7 9 8 6 5 3 1 ...

Page 20: ...ll as all attachment which are part of the ma nual In case of any doubt on the correct instructions understanding contact the manu facturer PALAZZANI INDUSTRIE S p A to get the needed explanations ALL PERSONS OPERATING WITH THE MACHINE MUST READ THE INFORMATION IN THIS MANUAL CAREFULLY AND UN DERSTAND IN PARTICULAR THE SAFETY INSTRUCTIONS LI STED IN THIS CHAPTER DANGER TAMPERING OR NOT AUTHORIZED ...

Page 21: ...rator lessor and lessee concerning safety training inspection maintenance application and operation If there are any questions with regard to safety training inspection maintenance appli cation and operation please contact Palazzani Industrie WARNING FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PRO PERTY DAMAGE PERSONAL INJURY OR DEATH 2 2 1 PR...

Page 22: ...tional checks as specified in Section 2 of this manual have been performed Do not operate this machine until it has been serviced and maintained according to the maintenance and inspection requirements as specified in the machine s Service and Maintenance Manual Ensure all safety devices are operating properly Modification of these devices is a safety violation WARNING MODIFICATION OR ALTERATION O...

Page 23: ...G NEVER USE a damaged or modified machine in respect to the original configuration In presence of damages or variations in respect to the original configuration inform immediately the safety responsible about the noticed non conformity WARNING In case a plate or a safety sticker is worn damaged or not perfectly readea ble inform the safety responsible who will have to replace them immedia tely SMO...

Page 24: ...tors working in conformity with general safety stan dards and following the specific instructions of this manual NOTE Read carefully the directions for use and main tenance During sloping transfer keep the cage towards the slope by keeping away from scarps landslide zones deep holes and study the way considering the necessary steering radius Use the transfer controls away from the base machine by ...

Page 25: ...re can be supported DANGER Before moving the boom ve rify that nobody is under the platform working area For long term operations or where it is possible delimita te the area where the machi ne boom operats with some chains and indications plates WARNING Before using the platform verify the level of the battery WARNING Before using the platform verify the correct functioning of the safety devi ces...

Page 26: ...verhead electric lines it is necessary to operate with a particular caution to avoid any accidental contact of the boom or of the cage Fig 2 4 Here below the table Minimum Approach Distance Fig 2 3 a Safety distances from active parts of electrical lines and electrical systems that are not protected or not sufficiently protected to be observed in the execution of non electrical works net of the di...

Page 27: ...ulating barrier This determination shall be made by a qualified person in accordance with the employer local or governmental requirements for work practices near energized equipment DANGER DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBI TED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE DANGER This machine is not electrically insulated Avoid any contact wi...

Page 28: ...ing down the platform and not a fall arrest system which stop the operator from falling down Every anchor contact is designed to grant one person only without succee ding 3 kN static force within this data no permanent deformations is granted Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the machi...

Page 29: ...erators must always work with their feet on the cage floor Fig 2 7 It is forbidden also to lean over the cage or if necessary it is obligatory to do it maintaining the feet on the cage floors and check that the safety belt is well locked DANGER Do not throw materials or tools from the cage to the ground and vice versa use the service rope fig 2 8 Unused tools in the cage must be laid on the cage f...

Page 30: ...the platform close to obsta cles Always find a vantage point when moving the machine in areas where vision is ob structed Keep non operating personnel at least 6 ft 1 8m away from machine during all ope rations Under all travel conditions the operator must limit travel speed according to condi tions of ground surface congestion visibility slope location of personnel and other factors which may cau...

Page 31: ...t obstacles from striking or interfering with operating controls and persons in the platform Ensure that operators of other overhead and floor level machines are aware of the MEWP s presence Disconnect power to overhead cranes Warn personnel not to work stand or walk under a raised boom or platform Position barricades on floor if necessary ...

Page 32: ...m operating slope before elevating platform Before driving on floors bridges trucks and other surfaces check allowable capacity of the surfaces Do not elevate the platform unless the machine is on a firm operating surface and ou triggers are properly set Never exceed the maximum platform capacity as specified on the platform Keep all loads within the confines of the platform unless authorized by P...

Page 33: ... air Wind motion visible in smoke 2 4 7 1 6 3 3 Light breeze Wind felt on exposed skin Leaves rustle 3 8 12 3 4 5 4 Gentle breeze Leaves and smaller twigs in con stant motion 4 13 18 5 5 7 9 Moderate breeze Dust and loose paper raised Small branches begin to move 5 19 24 8 0 10 7 Fresh breeze Smaller trees sway 6 25 31 10 8 13 8 Strong breeze Large branches in motion Flags waving near horizontal U...

Page 34: ...ase of the area exposed to the wind will decrease stability Do not increase the platform size with unauthorized deck extensions or attachments If boom assembly or platform is in a position that one or more outriggers are off the ground all persons must be removed before attempting to stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine DANGER DO NOT ...

Page 35: ...ed of the booms movements is forbidden in order to avoid vertical and horizontal accelerations exceeding the designed ones It is forbidden to mount any superstructure flags posters in the cage increasing the resistance to the wind in the aerial cage which could overturn or collapse the machine It is forbidden to extend the telescopic booms if the wind speed is over 12 5 m s 45 km h DANGER Avoid an...

Page 36: ...t maintenance personnel pay strict attention to these precautions to avoid possible injury to personnel or damage to the machine or property A maintenance program must be established by a qualified person and must be followed to ensure that the machine is safe 2 6 1 MAINTENANCE HAZARDS Shut off power to all controls and ensure that all moving parts are secured from inad vertent motion prior to per...

Page 37: ...the machine Do not use machine as a ground for welding When performing welding or metal cutting operations precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine with the engine running Use only approved non flammable cleaning solvents Do not replace items critical to stability such as batteries or solid tires with items of...

Page 38: ...s or other metal objects across the battery terminals Always wear hand eye and face protection when servicing batteries Ensure that bat tery acid does not come in contact with skin or clothing DANGER BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION Charge batteries only in a well ven...

Page 39: ...nd is admitted only for particular situations and for emergency in terventions maintenance interventions machine resetting staff education short use with an assistant previously authorized by the responsible person in charge when persons not prepared are present in the cage When the expanding of the tracks is provided always maneuvers with extended tracks and narrow them when maneuvering on plain ...

Page 40: ...that the two lower handler are completely screwed and the two upper handler are against the cage in order to limiting the cage movement during the machine use 2 7 2 HANDLING WITHOUT CAGE FOR MODEL TZX Hook the basket with a forklift or other vehicle or by hand with two people Unscrew the two safety pins indicated in green color pull the two locking hooks as shows in red color and lift the basket t...

Page 41: ...below a summary of the risks remaining in the machine during Normal functioning Adjusting and start up Maintenance Cleaning 2 8 1 Danger for the operator During the normal use of the machine the operator doesn t risk any danger since the movements which can cause risks conditions are controlled by the electro mechanic system installed in the machine The risks related to operator disattention non c...

Page 42: ... machine is not designed to work in explosive or classified environments The ma chine is not suitable therefore to operate in areas totally or partially explosive classified in which corrosive atmospheres are present in which high concentrations of gas and or dust are present in which high oily concentrations are present in suspension with risk of fire deriving from any material or source of ignit...

Page 43: ...ndard ligthening is supplied with the machine 2 8 9 Risk of heating burning Due to the temperature present on engines there is a potential risk of burn during the normal use and in particular during their maintenance operations Inform the maintenance staff about the maintenance activities or machine use Access those areas waiting the above mentioned parts cooling before and with pro per protecting...

Page 44: ...ety requirements set by EU Directives 89 656 CEE and 89 868 CEE and applicable laws in the country where it is required used DANGER Never perform any routine or extraordinary maintenance with the hydrau lic energy circuits in pressure and even less with electricity connected Disconnect all power supply circuits always in advance DANGER Following the disconnection of the power supplies ensure that ...

Page 45: ...when the wind speed exceeds 12 5 m s 45 km h 2 10 OPERATOR S PROTECTIVE EQUIPMENT For operator safety reasons PPE or other available equipment are compulsory for the use of the machine The manufacturer requires the customer to use the machine with PPE complying with Directive 89 686 CEE as amended relating to personal protective equipment properly CE marked The operator must comply with Directive ...

Page 46: ...tch the elements in movement PROTECTIVE GLOVES Protective gloves for hands to handle waste mate rials manually HELMET Protective helmet to use during the machine lifting operation and preventing any risks of crush by su spended loads WARNING Use gloves with attention The gloves can become a source of risk as they can get caught in any moving parts WARNING If headphones are used the operator must p...

Page 47: ...sted is not allowed In particular the work and use environment must not present Exposure to corrosive fumes Exposure to abrasive dust Exposure to explosive mixtures of dust or gas Exposure to salted air Exposure to vibration shock or abnormal shocks Presence of nuclear radiation ionizing WARNING If the ambient temperature is below 5 C before any movement run the engine for a few minutes Start movi...

Page 48: ...ation shock or abnormal shocks Presence of nuclear radiation ionizing Particularly Environmental temperature min 30 C max 60 C Relative humidity min 5 max 90 without condensate Altitude 2000 m Floor vibrations none IMPORTANT After a long period of inactivity of the machine or in the event of a signifi cant change in the environmental conditions of operation storage at first use check all the safet...

Page 49: ...rules standards Loading unloading operations are possible with loading ramps The loading ramps must have an adequate load capacity for the machine and sufficient length to not exceed the max slope admitted to the previous point 1 6 chap 1 It is suggested to load the machine with the cage towards up to get better stability and to avoid diesel engine fuel Since the fuel suction is positioned in the ...

Page 50: ...machine is in the truck bed fix it to the lorry bed eyes bolts by means of 4 turnbuckles as in Fig 2 13 and 2 13b and fix the boom and jib using one belt like sho wed in Fig 2 13a and 2 13b WARNING During transport lock the slewing gear rotation with the proper pin indi cated in chapt 3 WARNING When transporting the machine on the truck it is forbidden to place the jib arm on any type of support I...

Page 51: ... stabilizers Fig 2 14 and 2 14a lift the machine for load or unloading The logistic personnel must be trained persons instructed about the loading unlo ading of the machine Proper procedures and tools must be used for a safe lifting operation WARNING Strictly follow the indications and warning here below to grant stabi lity and to avoid any risk related to the machine handling Fig 2 14 Fig 2 14a ...

Page 52: ...e execute by means of a crane of adequate rated load or by means of a ramp If you use a crane fix four hardness with hook to the ring on the base of the stabilizers Once the equipment has been loaded onto the truck it is a good idea to put wedges in front of and behind the tracks pass a textile rope around the arm and fasten it to the sides on the truck bed winches WARNING When transporting the ma...

Page 53: ... obligatorily Always check ropes and chains before using A periodic check is necessary in any case It is forbidden staying under suspended loads WARNING If obstacles or anything don t allow a perfect visibility during ma neuvers extra personnel must be present out of the lifting machine action to give indications DANGER NEVER STAY UNDER THE SUSPENDED LOADS NEVER HANDLE THE LOAD OVER PERSONNEL OPER...

Page 54: ...ROL PANEL 1 Main key 2 Movements selector 3 Display 4 Alternator lamp 5 Oil pressure lamp 6 Spark plug lamp 7 Engine temperature buzzer 8 Not used 9 FN button 10 Type of stabilization selector 11 Rapid stabilization selector 12 Emergency stop 13 Open Close tracks 14 Alarms max outreach lamp 1 2 14 9 10 11 4 12 8 3 5 6 7 13 Fig 3 1 ...

Page 55: ...ortional stabilizers right track 7 Control panel enabled lamp 8 Alarms max outreach lamp 9 Emergency button 10 Start diesel engine 11 Stop diesel engine 12 Self centering selector Back to home selector optional take the frequency 13 Travelling speed fast slow changing tracks power 14 Travelling speed fast slow changing engine rpm 15 Main switch to turn on off the transmitter For remote version onl...

Page 56: ...rn 7 High weight range lamp 8 Control activation lamp 9 System error max outreach lamp 10 Cage overload lamp 11 Joystick open close jib boom lifting down 12 Emergency stop 13 Jib extention return button 14 Not used 15 Generator active lamp 16 Active movements optional WARNING To activate the controls of the aerial movements from the basket the ope rator must press one of the two buttons located ab...

Page 57: ...e track or to travel during a long transfer It can be used for the aerial movements if the exhaust gas and noise emissions are not dangerous for the workplace closed environments prohibition of noises etc The diesel engine offers the advantage of greater speed of movements for tracks and arm and the energy autonomy To work with this type of source follow these instructions Turn on the machine from...

Page 58: ...th diesel engine in enclosed spaces exhaust gas must be removed by means of an appropriate hose of a suitable material FIRE AND EXPLOSION RISKS Fuel of the engine can cause fires and explosions Never fill up the fuel tank when the engine is running Never smoke while refueling Take all necessary safety measures during welding work or when you are near an open flame Clean the machine from oily subst...

Page 59: ...e are forbidden and when the energy saving is important Where possible it is recommended to branch always the platform to an electric source in fact el motors can be used alternatively to diesel engine for small aerial movements and eventually for recovery in emergency i e diesel breakdown The machine is equipped with a monophase engine 1 basket socket circuit breaker 2 engine circuit breaker 3 gr...

Page 60: ...ng off the main key to restart it release the emergency button and move one joystick again NOTE For the efficient functioning of magnetothermic differentials switch life savers on the machine the electricity plug must be safely connected to the ground and be on a normal box do not use flying cables sometimes existing on the working sites For greater efficiency of the differential switch connect th...

Page 61: ...ys 1 increasing the rpm througth the selector 14 Fig 3 2 2 actioning the selector 13 Fig 3 2 in central position the speed is high while on the left side the tracks motors displacement is reduced Keep the selector 13 of Fig 3 4 on the left side to make the steering easier WARNING It is forbidden to travel with people or loads in the basket WARNING Rabbit option corresponds to the max speed and it ...

Page 62: ...teering move both tracks in the same directions but with different speeds Steering on the spot To steer on the spot move the tracks in opposite direc tions with the same speed Steering with one track Palazzani Industrie does not recommended this ma neuver as it produces an accentuated wear of the sliding parts of the tracks with possible overriding of the chain on the toothed wheel WARNING The pin...

Page 63: ... stabilizers see paragraph 3 12 Once the tracks are up select the control key on stabilizers Part 2 Fig 3 1 act on switch pos 13 Fig 3 1 and at the same time act on the accelerator lever Part 6 Fig 3 2 to enlarge the tracks To norrow them act on the switch in the opposite direction 3 8 STEERING Steering is made by one track slide in respect to the other and it is necessary therefore to reduce the ...

Page 64: ...ground even without giving pres sure to the stabilizers with the extensions boom totally retracted Follow these instructions turn on the diesel engine check the key selector part 2 Fig 3 1 it must to be in the centered position press the button FN Part 9 fig 3 1 the button starts to blink followed by an in termittent sound The display will show parking mode as indicated in Fig 3 5 fig 3 5 From con...

Page 65: ...e models also to reduce the maximum height or when dealing with very steep terrain In the latter case it may be useful to lower the stabilizers up to a few centimeters from the ground because due to the forces of inertia if the machine loses stability the sta bilizers rest on the ground avoiding its overturning Normally the stabilizers movement is allowed only when the articulations pins are in se...

Page 66: ... in the sticker on every stabilizer If possible the best stabilizers set up is always the larger one which allows a more ho mogeneous working area over 360 Now it is possible to position the stabilisers on the ground acting as following select the control key part 2 of fig 3 1 on the stabilizers symbol right position check the green lamp on the turntable it must switched on to confirm that the boo...

Page 67: ...l Fig 3 9a Fig 3 9 Fig 3 9a Use wooden plates to make the ground more solid which must be wide enought to avoid dumping and high no more than 15 cm It can be necessary to position the stabilisers on different height levels i e on stairs side walks slopes etc and this is easy because the stabilisers can be lowered independently Information At any time by releasing the green button fig 3 10a and kee...

Page 68: ...n automatic mode using the selector on the main panel 11 fig 3 1 or the control panel at ground if the selector 10 of fig 3 1 is on AUT Fig 3 10 DANGER The max slope between the two support planes of the stabilizers plates can not exceed 5 independently from the escarpement to avoid the machine sliding due to the limited friction resistance Fig 3 11 Fig 3 11 WARNING Always check the chassis flatne...

Page 69: ...eding load If the cage has to lift beyond an obstacle river difficult ground it is advisable to try before with a similar weight ie 2 persons and check if the boom reaches the wished position without stopping After positioning the stabilisers on the ground and leveling the chassis the machine is ready for aerial work the control panel at the cage must be activated by means of the proper selector f...

Page 70: ...den inversions in movements to not counterblow the cage The more the telescopic are extended the lower must be the transfer To go back to rest position retract the extension completely close the jib straighten the cage eventually rotated put the chassis on axle rotating the turntable and lower with the first boom until the green light turn on Fig 3 10 The above mentioned green light activates only...

Page 71: ...en also but it depends from the boom and stabilizers position Act on the remaining maneuvers to establish the complete functions retract the extension and lift the boom until the red lights on the stabiliser and on the control panel are off DANGER This limiting device is vital for the machine and operators do not try to by pass or deactivate it or modify its setting to avoid dumping or breaking ri...

Page 72: ...anel Fig 3 5 part 5 For obtaining a complete rotation keep the jib horizontal to avoid contacts between the cage and the boom remember to return to the orthogonal position to the boom before lowering to rest 3 16 AUTOMATIC CAGE ORIENTATION The cage can rotate on the horizontal axe to grant a constant leveling with ideal horizon tal This movement is automatic and obtained by an electronic pendulum ...

Page 73: ...symbol It is good practice to check the functionality of the magneto thermal differential weekly lifesaving Fig 3 6 with the generator switched on press the test button and check that no more current reaches the socket on the basket If there is a loss of current and the differential intervenes have the electrical system checked by a competent person 3 18 INTERCOM OPTIONAL Using the Intercom is pos...

Page 74: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 66 OM3203_US ...

Page 75: ...he red light on the control panel comes on Fig 3 4 pos 8 now try to lift up the boom and after lower it if the lamp is still switched on this operation must not be possible verify the green lamp on the control panel it must be turned on also when the red one is switches on try the buttons to turn on and off the engine 3 20 MANEUVERS AND CAGE CONTROL PANEL After checking the ground control panel ch...

Page 76: ...ning for 15 min even if the aerial work does not requires it the first movements during the first drives can be not linear but as soon as all the oil reaches the proper temperature all the movements will return regular Driving on a slope In case of slope grounds first select the slow speed snail and observe the following keep the basket towards the slope to travel on a slope proceed slowly to avoi...

Page 77: ...ng the operations with the machine The home page changes automatically according to the conditions of the platform if it s in travelling mode the display shows the Fig 3 16 On the bottom the display shows a message that informs the operator about the conditions of the machine and helps the operator with important tips Fig 3 16 If the platform is working with the boom the display shows the screen o...

Page 78: ...reen if the chassis leveling is good 4 If the stabilizers pins are inserted 5 If the stabilizers configuration is large or narrow 6 The weight in the basket 7 The jib angle 8 The boom extension in percentange 9 The boom angle 10 The residual outreach 11 Index page change 12 Level battery indicator 13 Level fuel indicator The button in the lower right corner pos 11 Fig 3 17 opens the main index of ...

Page 79: ... the machine ALARMS From this page you can check all the alarms occurred on the machine in the last 60 days PREFERENCES From this page you can change some basic settings like the language the time the hours ecc CALIBRATIONS From this page you can calibrate all the sensors of the machine only with password On the lower right corner are showed the working hours of the machine The screen of Fig 3 19 ...

Page 80: ...Tel 0039 030 6857073 Fax 0039 030657079 info palazzani it www palazzani it Pag 72 OM3203_US Fig 3 19 ...

Page 81: ...t necessarily short Information To perform some emergency maneuvers may be necessary the help of more people 4 2 EMERGENCY CONDITIONS The platform is provided with safety devices protecting the personnel during the nor mal work and also allowing the recovery in case of a possible breakdown Main emergency devices are dual power source dual control panels emergency stop buttons intercom communicatio...

Page 82: ...oth for recovery and for the continuation of work because also in this case all the safety devices are active 4 Emergency stop Emergency red push button is mounted on all control stations and when pressed it allows to stop the energy source activated at that moment Push button is of self retaining type and permanently cuts re starting system from any control station if it has not been re set by ro...

Page 83: ...boom Box 4 EV7 EV11 EV12 EV13 EV14 Box 5 EV15 EV16 6 DC pump for emergency optional In case of failure it is possible to recover the boom using the DC pump like a source of energy it is connected directly to the battery To start the electric engine press the optional button DC pump can work for some minutes for every hour quarter of hour so it is important to take some beaks during the recovery so...

Page 84: ...tinue working Anomaly to the electric plant In this case engines and pumps are working regularly but is not possible to make every movement of the machine for a failure in the electrical plant DANGER WARNING If the machine has almost one stabilizer in the narrow configuration THE FIRST MANEUVER TO OPERATE IS TO MOVE THE BASKET ON THE LOGITUDINAL AXE OF THE MACHINE Fig 4 2a Follow the procedure of ...

Page 85: ...o palazzani it www palazzani it Pag 77 OM4044_US EV2 EV1 EV9 Fig 4 2 Fig 4 3 Following the istructions to recover the basket x remove the protections of the boxes described above x remove the safety lock from EV9 and insert them manually Fig 4 3 ...

Page 86: ...press the electrovalve EV23 Fig 4 4 Carry out the arm lowering maneuver until the basket is on the ground The use of the emergency levers excludes all safety devices and therefore it is the task of the operator specifically trained and authorized by the employer not to carry out extension extensions or turret rotations x Turntable rotation To rotate the turret use the lever VD5 of the distributor ...

Page 87: ... reaches the right level you can release it With the EV 10 electrovalve activated manually it is also possible to perform the basket rotation movements by pulling or pressing EV15 Fig 4 6 EV16 EV15 When the operation is completed notify the manager to have the machine checked by specifically trained personnel also trying to report as much as possible about the manner or condition in which the inco...

Page 88: ...lectrical motor it is necessary to generate the hydraulic power by means of the hand pump The manual pump is an alternative pump though it is small and hard to use In order to recover the cage using the manual pump you need to close completely the tap indicated in picture 4 4 and follow all the instructions of the previous paragraph Anomaly in the electric plant Fig 4 7 ...

Page 89: ...ecessary to close the stabilizers for loading onto trucks to a repair shop Recovery has to be executed following this path 1 insert manually the valve EV09 fig 4 2 2 insert EV06 by screwing the pin completely fig 4 8 3 from the distributor fig 4 5 move the right track lever VD1 forward and at the same time press one of the stabilizers electrovalves caps of EV11 EV12 EV13 ed EV14 one at a time unti...

Page 90: ...f the machine is in ON position x there is fuel in the tank x the battery is connected and charged x the key rotates regurarly in the main switch x all the emergency buttons of the machine are free x the condition needs a the special fuel additive for low temperatures x the AC switches are all in ON position x there are no system alarms on the display If the travelling doesn t work verify that x t...

Page 91: ...x the chains of the booms are regularly tensed and hydraulic oil level is regular x if the circuit has been opened for any repair it is necessary to bleed the air by carrying out all the maneuvers up to the end of the stroke a couple of times A lot of checks can be made from the touch screen display on boards For further informations about that check the manual part regarding the display ...

Page 92: ...cuit or motor in the presence of contaminants only use lubrificants specified by the manufacturer take into account reports received from operators to check for any irregularities this is to check the safety conditions and not to aggravate a fault which then leads to much higher costs do not use the equipment in case it has not been repaired completely or all the safeties are not operational the m...

Page 93: ...em BP ENERGOL HLP HM 46 Gearbox bridges FZG 85 W 90 Chassis grease turntable AUTOGREASE MP Turntable boom grease NILS NILEX EP2 Topping up using different oils is allowed but not recommended It is preferable to totally replace the oil contained in the equipment with another one in use by the user for reasons of warehouse stocks as long as it is of fairly similar characteristics We do not give name...

Page 94: ...occurred due to previous displacement or transport or parts are missing there are no torn hoses oil leaks cut tires disconnected electrical cables 2 The battery charge by the indication on the display red circle Fig 5 If the voltage is lower than 21 5 V the display will shows the following screen with the information message Fig 5 Fig 5 In this case the buzzer in the turret will emit an acoustic w...

Page 95: ...are set to the ground and the boom not in transport position try to turn the key on the stabilizers symbol and check that the stabilizers do not move 6 The outreach limiting system in this way x set the stabilizers in the narrowest hole x With the boom horizontal on the engine side extend the boom and verify that the maneuver stops when the outreach limiting system intervenes In this condition the...

Page 96: ...If there s any movement even slow of the boom do not use the machine 9 that moving the boom to the rest position in the center lowered and with the extensions completely in the green light for the stabilizers consent is turned on Verify also that in case of one condition is not satisfied in the center lowered and with the extensions completely in the light turns off and the stabilizers movements d...

Page 97: ...es and its noise level x Check the battery terminals and grease the positive pole There must be no encrustations on the poles x Check the correct operation of the emergency electric pump see chapter 4 x Check the instruction plates are legible and not damaged if not substitute them x Check that the ground and cage controls are functioning Using the controls the movement must be correct x Grease al...

Page 98: ...intenance operations x Check all the safety devices electrically and mechanically like showed in the paragraph 5 13 x Daily and weekly execute all the maintenance operations x Grease the telescopic extensions of the arms using a brush x Lubricate the chain for the boom extension with a brush and check it see paragraph 5 12 x Check the state of the oil in the tank it must be coloured in light yello...

Page 99: ...K 8 10 18 26 38 49 63 82 115 150 x Check the oil level in the gearbox for the cage leveling by means of the special display Fig 5 4 and Fig 5 5 When the display is in horizontal position the oil level has to be halfway If not refill by means of the dedicated cap x check that the rotation of the ball bearing does not have excessive play x Check the functioning of the microswitches stabilizer pins t...

Page 100: ... jib and lower the boom horizontal with the boom horizontal extend it till the stop of the extension and the lowering of the boom in these conditions verify that the distance between the turntable center and the basket border R1 look Fig 5 6 is the same of the value written in the chapter 1 with a tolerance of 30 cm Fig 5 6 After any intervention check all the machine emergency functions WARNING I...

Page 101: ...paint and if necessary fix it in order to prevent rust x Check the possible presence of paint blisters on the cylinders and on the arms and make sure they are not due to swelling or structural failure sure it is not because of any structural subsidence x Set the engine following the proper manual x Check the usury of the chromium plated stems of the cylinders especially if near the sea x Once the ...

Page 102: ...in becomes a little tight for more details look the paragraph 5 12 x grease the chains and check there is no rust look paragraph 5 12 x check the plays in the maneuvers the arm in the turntable the cage at the end of the arm stabilizers in the support and between them turntable x check that the slewing screws are well tightened Fig 5 7 x check the basket support and the usury of the basket levelin...

Page 103: ... replace only if necessary of the flexible pipes x check the condition of the levers on the hydraulic distributors x check the articulations pivots iron rings x replace the turntable rotation gearbox oil x filters replacement cartridge x check the chains particularly the boom connections and the not accessible areas Substitute the defeated parts if any We remind you that these checks are just reco...

Page 104: ... of batteries weldings etc In case of battery damage we recommend the maximum care because the electrolyte is dangerous for people and for the environment Wear glasses to avoid squirts into the eyes and wear glasses to avoid skin damage Use these protections also when treating oil The oil acts as human fat solvent and a constant exposition to it may cause dermatitis or serious irritation In case o...

Page 105: ...EASING Lubricant NILS NILEX EP2 2 VARIOUS PIVOTS GREASING Lubricant AUTO GREASE MP 3 SLEWING GEAR GREASING Lubricant AUTO GREASE MP 4 ROTATION GEARBOX Lubricant PONTIAX FZG 85W 90 5 HYDRAULIC OIL TANK Lubricant BP ENERGOL HLP HM 46 6 TRACKS TENSIONER Lubricant AUTO GREASE MP 7 TRACKS MOTORS OR WHEELS Lubricant PONTIAX FZG 85W 90 ...

Page 106: ...efficiency Open the engine cover and after a few minutes 10 minutes during the cold season check the indicators are not on the red x maximum pressure valves Using the thermal engine and moving the arms until they re completely retired the manometer should show the maximum value as shown in chap 1 x flexible pipes check if they re not damaged or blistered near the hose fitting damages in the metall...

Page 107: ... too low battery level is not able to recharge the system In this case there are various methods to restore the state of charge replace the batteries remove the batteries from the machine and charge them with an external battery charger connect external batteries in parallel to those of the machine and try to start the diesel engine which in turn will try to bring the bat tery back to the correct ...

Page 108: ... the cables or the terminal numbers not to make connections mistakes x do not take off more than one relay at a time check it and if necessary replace it with an equal one x the microswitches have a symbol representing a little arrow inside a circle or this P They re just in case of emergency and cannot be replaced with other similar parts which do not have these symbol x Be careful with NA or NC ...

Page 109: ...to also reach the wear area between the pin and plate holes If the chain is contaminated by abrasive particles eg sand before lubricating it is necessary to thoroughly clean it by washing with a suitable solvent Lubricating the dirty chain would in fact push the abrasive material into the joints triggering abrasive wear phenomena Simple mineral oil with indicative viscosity ISO VG 46 460 can be us...

Page 110: ... must be suitably identified The initial measurement must be taken which serves as a reference for the subsequent ones and it must be borne in mind that all subsequent measurements must be made on the same section After some measurements it is possible to identify which sections are most subject to wear and therefore subsequent measurements may be limited only to these traits The measurement can b...

Page 111: ... plate more than 20 of the thickness see Fig 5 11 the chain must be replaced before applying the new the cause of this malfunction must be sought Percentage consumption of the pin head up r x 100 25 Percentage consumption on the plate edge us s x 100 20 These checks should be performed every 3 months After four years the chains must be dismantled and inspected in the attacks on the arm and in area...

Page 112: ... OF MICROSWITCHES AND SENSORS For every microswitch check 1 the integrity of the microswitch head and clean it from dirt 2 the right tighness on the fixing screws 3 the right electrical connection by plug or wires The following safety limit switches are installed on the machine n 4 limit switch support stabilizer on the ground Fig 12 A n 4 narrow wide stabilizer position limit switch Fig 12 B n 4 ...

Page 113: ...t be pressed when the stabilizer is lifted x Narrow wide stabilizer position limit switch Fig 5 14 The head of the microswitch must be free when the stabilizer is in the wide position and it must be pressed when the stabilizer is in the narrow position x Limit switch stabilizer pins Fig 5 15A 5 15B The head of the microswitch must be free when the pin is in and it must be pressed when the pin is o...

Page 114: ...r connected to the sensor must be tightly screwed without showing excessive play or signs of wear Tighten all screws and clean from any dirt Fig 5 16 For machines equipped with endless screw check the correct tightening of the encoder applied to the rotation block as shown in Fig 5 17 Carefully check the integrity of the connecting shaft between the encoder and the rotation system if there are def...

Page 115: ...e task of measuring the extension and angle of the arm Fig 5 18 Check the tightness of the sensor screws integrity of the alluminium tape and the connection between the tape and the first extension Clean the tape of any material that may prevent it from functioning properly Fig 5 18 WARNING Replace the boom sensor after 10 years WARNING Replace the encoder after 10 years ...

Page 116: ... ELECTRICAL CONTROL OF LIMIT SWITCHES AND SENSORS To test the correct electrical operation of the limit switches and sensors of the machine it is possible to use the touch screen display of the machine To view the test pages press the INDEX key Fig 5 19 and then TEST Fig 5 20 Fig 5 19 Fig 5 20 ...

Page 117: ...zer 3 limit switch on the ground stabilizer 4 limit switch on the ground right side stabilizer positioning limit switch left side stabilizer positioning limit switch stabilizers pins notable arm point FN key fully retracted jib XTJ models only Fig 5 21 x Stabilizer 1 on the ground To carry out the test position the stabilizer 1 as follows and check that the two symbols on the side correspond to th...

Page 118: ... to the following table in both conditions indicated STABILIZER 3 ON THE GROUND STABILIZER 3 LIFTED x Stabilizer 4 on the ground To carry out the test position the stabilizer 4 as follows and check that the two symbols on the side correspond to the following table in both conditions indicated STABILIZER 4 ON THE GROUND STABILIZER 4 LIFTED x Stabilizer 2 and 4 in wide position To perform the test p...

Page 119: ...R 3 NARROW x Stabilizers pins inserted To test the stabilizer pins check that in the following conditions the two symbols shown on the screen correspond to the following table ALL THE PINS INSERTED ONE PIN NOT INSERTED MAKE THIS TEST WITH ALL THE PINS x FN key To ma test the FN key check that in the following conditions the two symbols shown on the screen correspond to the following table FN BUTTO...

Page 120: ...ter on the chassis 1 stabilize the machine perfectly flat with the help of the toric bubble placed on the chassis 2 check the two longitudinal angles from the video The difference betweeen the two angles can t exceed the value indicated with Max diff x Chassis trasversal angle Follow these instructions to check the inclinometer on the chassis 1 stabilize the machine perfectly flat with the help of...

Page 121: ...he two angles can t exceed the value indicated with Max diff x Boom extension Follow these instructions to check the extension of the boom 1 retract completely the boom 2 check from the display the extension values both must be around 0 3 extend completely the boom in the vertical position 4 check from the display the extension values both must be around 100 The difference betweeen the two extensi...

Page 122: ...nstruction plates are still legible on the machine and that the CE mark is not missing 6 2 DEMOLITION 6 2 1 WASTE MATERIAL DISPOSAL The machine during its normal use doesn t involve enviromental contamination but during the complete use period it produce some waste material in particular conditions like oils and the filter replacement or the oil filling For the disposal of these materials there ar...

Page 123: ...s or by transferring the waste to the subjects that manage the public service with whom a specific agreement has been stipulated Each country municipality is requi red to provide the region with all the information it has available on the disposal of waste in its territory IMPORTANT INFORMATION FOR THE USER UNDER DIRECTIVE RAEE 2012 19 UE REPEALING DIRECTIVE 2002 96 CE AND THE 2003 108 CE ABOUT WA...

Page 124: ...r electrical components Glass display and lamps Copper cables and boards Lead acid batteries for the starting or for travelling According to the CE directives or according to the laws in force in their country the user must take care of the disposal and elimination of the materials making up the machine for the conservation and protection of the environment Before demolishing the machine the user ...

Page 125: ...idue may be present For disassembly of parts to trade machines and or units that are part of the machine provided by Palazzani Industries refer to the manufacturer s manual After dismatling the machine according to the previous procedure all the various materials must be segregate with the prescribed rules of the country where the machine must be eliminated remove the mobile parts and separate the...

Page 126: ... This control register is released by PALAZZANI INDUSTRIE S p A to the user of the Ragno mentioned on the cover in accordance with Annex I della Direttiva 2006 42 CE 6 3 1 Storage instructions This register must be considered like a part of the Operation Manual and it must be with the machine for all its life till the final disposal 6 3 2 Instructions for filling These instructions are provided in...

Page 127: ...erty of Ragno is transferred to It is certified that under this date technical dimentional and working characteristics of the platform are exactly corresponding to the ones described in the operational manual and that eventual modifications have been written on this register The seller The buyer ______________________________________________________________ FOLLOWING CHANGE OF PROPERTY On the prop...

Page 128: ...l n Manufacturer kW rpm Cause of replacement Responsible of the replacement The user ______________________________________________________________ ENGINE REPLACEMENT Date Serial n Manufacturer kW rpm REPLACED BY THE ENGINE Date Serial n Manufacturer kW rpm Cause of replacement Responsible of the replacement The user ______________________________________________________________ ...

Page 129: ...anufacturer Supplied by Cause of replacement Responsible of the replacement The user ______________________________________________________________ GEARS REPLACEMENT On Element description Manufacturer Supplied by Cause of replacement Responsible of the replacement The user ______________________________________________________________ ...

Page 130: ...Manufacturer Supplied by Cause of replacement Responsible of the replacement The user ______________________________________________________________ SAFETY DEVICES REPLACEMENT On Element description Manufacturer Supplied by Cause of replacement Responsible of the replacement The user ___________________________________________________________ ...

Page 131: ...9 info palazzani it www palazzani it Pag 103 OM6010_US PERIODICAL CHECK UP User is obligated to follow the check up and maintenance program described by the operational manual of the platform N DATE DESCRIPTION OF THE INTERVENTION SIGNATURE ...

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