SECTION 3 - CHASSIS & TURNTABLE
3120895
– JLG Lift –
3-21
2.
T-138903 ASSEMBLY PRESSING TOOL for CUP
(1C)
3.
T-140433 ASSEMBLY PRESSING TOOL for CUP
(1E)
4.
T-109691 ASSEMSLY PRESSING TOOL for CONE
(1F)
* These tools are for specific seals, cups or cones. There
is a specific tool for each cup and cone.
3.5 RE-ALIGNING TORQUE HUB INPUT
COUPLING
The following procedure applies to torque hubs with inte-
gral brakes.
Equipment Required
1.
Hydraulic power supply (hand pump) capable of
producing 200 psi (13.8 bar).
2.
Hydraulic fittings to adapt hydraulic supply to brake
release port on hub.
Procedure
1.
Using appropriate fittings, connect a line from the
hydraulic power supply to the brake port.
2.
Pressurize the brake release port 155 to 200 psi
(10.6 to 13.8 bar) to release the brake.
3.
Verify that the brake is released by rotating the input
coupling or hub spindle.
4.
Once the brake is released, the input coupling will
be free to re-align with the drive motor.
5.
Install the drive motor on the hub, then release the
hydraulic pressure at the brake release port. The
coupling will remain in position.
6.
Disconnect the hydraulic power supply and recon-
nect the line going into the brake release port.
Summary of Contents for JLG 400S
Page 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
Page 2: ......
Page 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Page 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Page 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Page 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Page 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Page 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Page 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Page 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 91 This page left blank intentionally...
Page 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Page 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Page 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Page 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Page 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Page 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Page 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Page 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Page 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Page 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Page 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Page 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Page 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Page 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Page 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Page 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
Page 461: ......