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SECTION 3 - CHASSIS & TURNTABLE
3-122
– JLG Lift –
3120895
Diagnostic Aids
This procedure is intended to diagnose a vehicle operat-
ing on LPG. If the vehicle will not continue to run on LPG,
refer to Hard Start for preliminary checks. Before proceed-
ing with this procedure, verify that the vehicle has a suffi-
cient quantity of fuel and that liquid fuel is being delivered
to the LPR. Also, ensure that the manual shut off valve on
the LPG tank is fully opened and that the excess flow valve
has not been activated.
Tools Required:
• 7/16 Open end wrench (for test port plugs)
• DVOM (GM J 39200, Fluke 88 or equivalent).
• 12 volt test light
Diagnostic Scan Tool
• Diagnostic Display tool.
Pressure Gauges
• IMPCO ITK-2 Test kit
• Water Column Gauge / Manometer (GM 7333-6 or
equivalent).
• 0-10 PSI Gauge
Test Description
The numbers below refer to step numbers on the diagnos-
tic table.
5. This step determines if the LPR requires replacement
6. This step determines if the problems are in the mechan-
ical side of the Pressure Regulator or the Electronic Voice
Coil
10. This step determines if the Mixer requires replacement
14. This step determines if the Lock Off requires replace-
ment
17. This step determines if the Fuel Filter requires replace-
ment.
Summary of Contents for JLG 400S
Page 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
Page 2: ......
Page 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Page 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Page 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Page 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Page 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Page 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Page 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Page 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 91 This page left blank intentionally...
Page 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Page 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Page 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Page 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Page 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Page 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Page 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Page 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Page 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Page 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Page 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Page 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Page 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Page 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Page 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Page 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
Page 461: ......