SECTION 6 - JLG CONTROL SYSTEM (S/N 61718 TO PRESENT)
6-20
– JLG Lift –
3120895
Table 6-2. Help Fault Codes, Displayed Faults, and Descriptions - Prior to S/N 66995
Fault Flash
Code
Communicated (Displayed on
Analyzer) Fault
Description
Priority
None
No flash code is indicated for the following help messages. They are intended to hint at a possible problem
if the vehicle is not behaving as expected.
1
EVERYTHING OK
The “normal” help message in platform mode
GROUND MODE OK
The “normal” help message in ground mode
DRIVING AT CREEP - TILTED
Drive speed is limited to creep because the vehicle is tilted.
FSW OPEN
A drive or boom function has been selected but footswitch is open.
RUNNING AT CREEP - CREEP
SWITCH OPEN
All function speeds are limited to creep because the creep switch is
open.
RUNNING AT CREEP - TILTED
AND ABOVE ELEVATION
All function speeds are limited to creep because the vehicle is tilted
and above elevation.
RUNNING AT CUTBACK - ABOVE
ELEVATION
Drive speed is limited to “ELEVATED MAX” because the vehicle is
above elevation.
TESTS ACTIVE – RECYCLE EMS
TO END
The system tests have been activated; normal vehicle operation is
not allowed.
1/1
Flash code 1/1 indicates a “sleep” mode.
NOT REQUIRED
2/1
Flash code 2/1 indicates problems with footswitch.
2
FSW FAULTY
The two foot switch signals do not agree. EMS recycle required.
KEYSWITCH FAULTY
Both platform and ground modes are selected simultaneously
2/2
Flash code 2/2 indicates problems with drive & steer selection.
3
DRIVE JOYSTICK FAULTY
The drive joystick center tap is out of valid range, or the wiper is wire-
off.
DRIVE LOCKED – JOYSTICK
MOVED BEFORE EMS/FSW
Drive was selected before and during footswitch closure.
FSW INTERLOCK TRIPPED
Footswitch was closed for seven seconds with no function selected.
STEER LOCKED – SELECTED
BEFORE EMS/FSW
Steer was selected before and during footswitch closure.
STEER SWITCHES FAULTY
Both steer switches are active together.
WAITING FOR FSW TO BE OPEN
Footswitch was closed when platform mode was selected.
JOYSTICK FAULTS – CHECK
PLATFORM BOX WIRING
More than one of the drive, lift, and swing joystick center tap or wiper
voltages is out of range. This is probably due to a short-circuit across
a joystick pot.
Summary of Contents for JLG 400S
Page 1: ...Service and Maintenance Manual Models 400S 460SJ P N 3120895 December 6 2012...
Page 2: ......
Page 20: ...xvi JLG Lift 3120895 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 52: ...SECTION 2 GENERAL 2 14 JLG Lift 3120895 NOTES...
Page 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3120895 Figure 3 35 Swing Drive Installation...
Page 101: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 49 Figure 3 36 Swing Motor...
Page 105: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 53 Figure 3 38 Swing Brake S N 64802 to Present...
Page 107: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 55 Figure 3 39 Swing Torque Hub...
Page 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 JLG Lift 3120895 Figure 3 44 EFI Component Location...
Page 136: ...SECTION 3 CHASSIS TURNTABLE 3 84 JLG Lift 3120895 Figure 3 49 Valve Location Chassis...
Page 137: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 85 Figure 3 50 Hyd Tank Installation...
Page 143: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 91 This page left blank intentionally...
Page 155: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 103 Figure 3 60 EMR2 Fault Codes Sheet 1 of 5...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3120895 Figure 3 61 EMR2 Fault Codes Sheet 2 of 5...
Page 157: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 105 Figure 3 62 EMR2 Fault Codes Sheet 3 of 5...
Page 158: ...SECTION 3 CHASSIS TURNTABLE 3 106 JLG Lift 3120895 Figure 3 63 EMR2 Fault Codes Sheet 4 of 5...
Page 159: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 107 Figure 3 64 EMR2 Fault Codes Sheet 5 of 5...
Page 208: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3120895...
Page 210: ...SECTION 3 CHASSIS TURNTABLE 3 158 JLG Lift 3120895...
Page 213: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 161...
Page 223: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 171 Sensor Transducer Type...
Page 227: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 175 Sensor Transducer Type...
Page 229: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 177...
Page 231: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 179...
Page 233: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 181...
Page 235: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 183...
Page 237: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 185...
Page 255: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 203...
Page 259: ...SECTION 3 CHASSIS TURNTABLE 3120895 JLG Lift 3 207...
Page 264: ...SECTION 3 CHASSIS TURNTABLE 3 212 JLG Lift 3120895 NOTES...
Page 288: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3120895 Figure 4 12 Rotator Counterbalance Valve...
Page 303: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 15 Figure 5 22 Main Valve...
Page 313: ...SECTION 5 HYDRAULICS 3120895 JLG Lift 5 25 Figure 5 25 Variable Displacement Hydraulic Pump...
Page 402: ...SECTION 6 JLG CONTROL SYSTEM S N 61718 TO PRESENT 6 86 JLG Lift 3120895 NOTES...
Page 460: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 58 JLG Lift 3120895 NOTES...
Page 461: ......