Optimum 3346245, Operating Manual

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Version 1.0.4 - 2020-07-31 3 Translation of the original instructions
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3.3 Transport ......................................................................................................................................................26
3.4 Load attachment point in unpacked condition ..............................................................................................27
3.5 Set-up and assembly....................................................................................................................................27
3.5.1
Requirements regarding the installation site...................................................................................27
3.6 Machine mounting ........................................................................................................................................28
3.6.1
Anchor-free mounting .....................................................................................................................28
3.6.2 Anchored mounting.........................................................................................................................29
3.7 First commissioning......................................................................................................................................29
3.8 One-component paint...................................................................................................................................30
3.9 Cleaning the machine...................................................................................................................................30
3.9.1
Lubrication and oil levels ................................................................................................................30
3.10 Function testing and mounting of accessories .............................................................................................30
3.11 Warming up the machine .............................................................................................................................30
3.12 Electrical connection ....................................................................................................................................31
3.12.1 Regulated drives in connection with residual current devices ........................................................32
3.12.2 Protection from Dangerous Shock Currents, use of ELCBs ...........................................................32
3.12.3 Current in the protective earth conductor - Leakage current ..........................................................32
3.12.4 When the ELCB triggers .................................................................................................................33
4 Operation
4.1 Overview ......................................................................................................................................................34
4.1.1
Control panel, spindle drive and drive, table feed...........................................................................35
4.1.2 Control panel spindle gear..............................................................................................................36
4.1.3 Direct run .......................................................................................................................................37
4.2 Safety ...........................................................................................................................................................37
4.3 Operational modes of the machine ..............................................................................................................38
4.4 Switching on the machine ............................................................................................................................38
4.5 Switching off the machine ............................................................................................................................38
4.6 Resetting an emergency stop condition .......................................................................................................38
4.7 Power failure, Restoring readiness for operation .........................................................................................38
4.8 Stopping the machine in an emergency .......................................................................................................38
4.9 Selecting the speed......................................................................................................................................39
4.9.1
Diagram for determining speeds.....................................................................................................39
4.9.2 Setting the spindle speed and start spindle rotation .......................................................................39
4.9.3 Diagram for determining feed rate ..................................................................................................40
4.10 Milling capacity of the machine ....................................................................................................................41
4.11 Activate / deactivate automatic table feed....................................................................................................42
4.11.1 Switching the X - Y - Z axis feed on................................................................................................42
4.11.2 Switching the X - Y - Z axis feed off................................................................................................42
4.11.3 X - Y - Z axis rapid traverse ............................................................................................................42
4.12 Turning the milling head vertically ................................................................................................................43
4.12.1 Aligning the milling head.................................................................................................................43
4.13 Fastening horizontal table ............................................................................................................................44
4.14 Clamping the tool .........................................................................................................................................45
4.15 Adjusting spindle guard ................................................................................................................................45
4.16 Optional compressed air tool clamp of the vertical spindle ..........................................................................46
4.17 Conversion to horizontal milling ...................................................................................................................46
4.17.1 Mounting counter bearing ...............................................................................................................48
4.17.2 Arbors for side milling cutter ...........................................................................................................49
4.17.3 Central lubrication...........................................................................................................................49
4.18 Conversion to vertical milling........................................................................................................................50
4.19 Coolant .........................................................................................................................................................50
4.20 DP700 Quick start guide ..............................................................................................................................51
5 Maintenance
5.1 Operating material........................................................................................................................................54
5.1.1
Machine lubricants..........................................................................................................................54
5.1.2 Cooling lubricants ...........................................................................................................................54
5.2 Safety ...........................................................................................................................................................55
5.2.1
Preparation .....................................................................................................................................55
5.2.2 Restarting .......................................................................................................................................55
5.3 Repair...........................................................................................................................................................56
5.3.1
Customer service technician...........................................................................................................56
5.4 Inspection and maintenance ........................................................................................................................57