Omron NSH5 Operation Manual Download Page 47

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SECTION 2

Grounding and Connections

This section describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using
the Special Cable.

2-1

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-1

Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-2

FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Attaching the Hand Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for NSH5

Page 1: ...Cat No V090 E1 08 Hand held Programmable Terminal NSH5 Series NSH5 SQR10B V2 NSH5 SQG10B V2 OPERATION MANUAL ...

Page 2: ......

Page 3: ...NSH5 Series NSH5 SQR10B V2 NSH5 SQG10B V2 Hand held Programmable Terminal Operation Manual Revised October 2010 ...

Page 4: ...iv ...

Page 5: ... appears in some displays and on some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PLC means Programmable Controller PC is used however in some Program ming Device displays to mean Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicate...

Page 6: ...assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for...

Page 7: ...n Environment 24 2 2 Power Supply and FG Wiring 24 2 3 Connecting the Special Cable 26 2 4 Attaching the Hand Strap 31 2 5 Installing the Mounting Bracket 32 SECTION 3 Functions 35 3 1 Creating Screen Projects 36 3 2 Emergency Stop Switch 36 3 3 Enabling Switch 38 3 4 Function Switches 39 3 5 Memory Cards 40 3 6 USB Port 46 3 7 Usable Host Connection Methods 46 3 8 Station Detection Function 47 SE...

Page 8: ...nce 64 5 2 Inspection and Cleaning 65 5 3 Error Message Tables 67 5 4 Precautions When Replacing the PT 67 Appendices A General Specifications 69 B Dimensions 75 C Types of Memory 77 D Recommended Enabling Circuits 79 E Removable Box Application Examples 85 Revision History 95 ...

Page 9: ... the NSH5 Programmable Terminal for first time users Section 2 describes wiring and grounding the power supply and how to connect the NSH5 Program mable Terminal using the Special Cable Section 3 describes the functions that have been expanded or newly added to the NSH5 Programma ble Terminal Section 4 describes the Removable Box which is connected to the NSH5 Section 5 describes inspection and ma...

Page 10: ...Troubleshooting NS series Programmable Terminal Programming Manual V073 E1 This manual describes functions and applications of NS series PTs Also included are descriptions of remedies for faults that occur in NS series PTs Checking NS series PT Functions Operation and Restrictions NS series Programmable Terminal Programming Manual V083 E1 This manual is for NS V1 V2 series PTs NS15 V2 NS12 V1 V2 N...

Page 11: ... AT or compatible computer functioning as the control device and interfaced with the NS series PT CX Designer Indicates the OMRON CX Designer NS CXDC1 V The CX Designer is a Support Software application used to create screen data for NS series PTs CS1G CPU V1 Boxes in model numbers indicate variable characters For example CS1G CPU EV1 indicates the following models CS1G CPU42 EV1 CS1G CPU43 EV1 CS...

Page 12: ...xii ...

Page 13: ...HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILI...

Page 14: ... that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government...

Page 15: ...onfirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions an...

Page 16: ...xvi ...

Page 17: ...important for the safe and reliable application of the PT You must read this section and understand the information contained before attempting to set up or operate an NSH5 series PT 1 Intended Audience xviii 2 General Precautions xviii 3 Safety Precautions xviii 4 Precautions for Safe Use xix 5 Operating Environment Precautions xxii 6 EC Directives xxii ...

Page 18: ...property if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for using the PT Be sure to read this man ual before attempting to use the software and k...

Page 19: ...safety functions Always connect the emergency stop switch and enabling switch to safety circuits Serious accidents may occur if a malfunction occurs while the PT is connected to a PLC or other controller Do not use the function switches or switches on the touch panel as input switches that may cause injury or damage property Install monitor ing circuits or other devices in output signals that may ...

Page 20: ...accessed Turning OFF the power supply to the PT Removing the Memory Card Always follow specified procedures for removing the Memory Card To ensure system safety incorporate programming at the host to periodi cally accesses a RUN signal to confirm that the PT is operating properly Press touch switches with a force of 30 N max Confirm system safety before pressing touch switches Use caution when pre...

Page 21: ...ercially avail able neck strap If the NSH5 falls injury or device damage may occur Periodically inspect for loose cables or other cable problems Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button After changing the settings of the DIP switch always turn the power sup ply OFF and ON or reset the PT Do not operate a touch switch using a scr...

Page 22: ...rective EMC Directive Conformance OMRON products are designed as electrical devices for use built into other devices or the overall machine As individual devices they comply with the related EMC standards see note so that they can more easily be built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether they conform to the standard...

Page 23: ...aracter istics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives The NSH5 is a Class A product for use in industrial environments In residen tial environments it may cause radio interference In this ca...

Page 24: ...xxiv EC Directives 6 ...

Page 25: ...ures 3 1 1 4 Product Specifications 4 1 1 5 Applications 4 1 1 6 Switch Output Configuration 5 1 1 7 External Connections 5 1 1 8 Safety Standards 6 1 2 Nomenclature and Functions 8 1 2 1 Front 8 1 2 2 Back 8 1 2 3 Top 9 1 3 Special Cable Specifications 10 1 3 1 Special Cable Models 10 1 3 2 UL standard Cable 10 1 3 3 Loose wire D Sub Cable 15 1 3 4 Removable Box Cable 19 1 3 5 External Wiring Dia...

Page 26: ...rcuits Use safety circuits that are capable of detecting shorts in the emergency stop switch and enable switch 1 1 2 NSH5 Models There are two NSH5 models one equipped with a red switch and the other with a gray switch The switching function is the same for both NSH5 SQR10B V2 equipped with a red switch for use as an emergency stop switch This switch functions as the emergency stop switch so the P...

Page 27: ...rovided They can be used for operations such as inching Six of the function switches can be allocated bits in internal memory or host PLC memory and four of the function switches can be output via hard wired external outputs Program free connection is possible to an OMRON PLC via RS 232C or RS 422A A 5 7 inch TFT display with 256 colors bit maps 32 768 colors is pro vided See note 1 Computer runni...

Page 28: ...ication for colors because they have STN LCDs 256 bit maps 4 096 Refer to NSH5 series PT Lot Numbers on page 73 for information on lot numbers 2 Conformance is evaluated under applicable test conditions and it may not be possible to use the PT in every environment When used over a long period of time the drip proof packing may become damaged or dirty and lose its effectiveness 1 1 4 Product Specif...

Page 29: ...als as follows Emergency stop switch stop switch When using as a safety system connect to safety components Do not connect to the PLC Enabling switch When using as a safety system connect to safety components Do not connect to the PLC Serial communications RS 232C or RS 422A Connect to the serial port of the PLC Function switches Connect to an DC Input Unit of the PLC F6 F7 F8 F9 F1 F2 F3 F4 F5 F1...

Page 30: ...degree of anticipated damage from light to heavy and the rate of occurrence from rare to frequent The danger level is classified into five categories and for each category the safety functions that should be provided for control parts are specified Summary This standard applies to electrical devices in which the power supply nominal voltage between lines is less than 1 000 V for AC or 1 500 V for ...

Page 31: ...ovided A self holding mechanism must be provided The stopping device must be in a form that is easy to operate such as a pro truding pushbutton a wire or a rope The stopping device must be red with a yellow background Standards Applicable to the NSH5 The following safety standards apply to the NSH5 PT Based on EN 60204 1 1997 Complies with EN 954 1 1996 EN 60204 1 1997 Safety Standard EN 60204 1 1...

Page 32: ... 3PST NC with a DPST NC contact structure and a SPST NC contact structure for an emergency stop notification signal 1 2 Nomenclature and Functions 1 2 1 Front 1 2 2 Back RES E T R E S E T R E S E T RUN F6 F7 F8 F9 F10 F1 F2 F3 F4 F5 5 7 in TFT LED indicator Stop emergency stop switch Function switches F1 F2 F6 and F7 are hard wired outputs F3 F4 F5 F8 F9 and F10 are software communications outputs...

Page 33: ...ltage 24 V Maximum rated current 100 mA minimum applicable load 1 mA at 5 VDC NO bit Allocated in internal memory or host PLC OMRON A4E B200VA Enabling Switch DPST NO contact External output Rated voltage 24 V Maximum rated current 100 mA minimum applicable load 4 mA at 24 VDC 3 position switch Operating patterns Operation OFF to ON to OFF USB port Memory Card slot Green Orange Red Lit Normal oper...

Page 34: ...e Specifications 1 3 1 Special Cable Models Loose wire D Sub UL standard and Removable Box Cables are available Cables are provided for both RS 232C and RS 422A depending on the serial communications protocol Note Always use a UL standard Cables for applications requiring UL certification 1 3 2 UL standard Cable Wiring Hard wired Signals The function keys and the emergency stop switch are directly...

Page 35: ...terminal SSH 003GA P0 2 JST 8 Piece 5 CN3 Housing DF11 18DS 2C HRS 1 Piece 6 CN3 Crimp terminal DF11 2428SCFA HRS 18 Piece 7 Heat shrinkable tube SUMITUBE FS Z 14 mm dia black Sumitomo 0 06 m 8 Packing GMP 20 LAPP 1 Piece 9 Housing BS M20 1 5 LAPP 1 Piece 10 Cable 2464 composite 27 conductor shield BANDO ELECTRIC WIRE L m 11 Housing ST PG16 LAPP 1 Piece 12 Lock nut GMK 16 LAPP 1 Piece 13 CN4 Housi...

Page 36: ... CN1 CN2 CN3 CN4 NSH5 7L30 dia 7 8 9 10 12 11 1 2 3 4 5 6 13 14 7 16 15 No Circuit symbol Product name Model Maker Quantity Unit 1 CN1 Housing DF3 3S 2C HRS 1 Piece 2 CN1 Crimp terminal DF3 2428SCFC HRS 3 Piece 3 CN2 Housing SHDR 20V S B JST 1 Piece 4 CN2 Crimp terminal SSH 003GA P0 2 JST 8 Piece 5 CN3 Housing DF11 18DS 2C HRS 1 Piece 6 CN3 Crimp terminal DF11 2428SCFA HRS 18 Piece 7 Heat shrinkab...

Page 37: ...d terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal CN3 1 2 3 4 5 6 7 8 15 16 17 18 9 10 11 12 13 14 F1 F2 F6 F7 S4 S3 S2 S1 S4 S3 S2 S1 F1 F2 F6 F7 SWCOM EMG1A1 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V SG 0 V SG ENB1A1 ENB1A2 ENB2A1 ENB2A2 EMG1A2 EMG2A1 EMG2A2 EMG1A1 EMG1A2 EMG2A1 EMG2A2 SWCOM AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG2...

Page 38: ...ENB1A2 ENB2A1 ENB2A2 0 V SG 0 V SG ENB1A1 ENB1A2 ENB2A1 ENB2A2 EMG1A2 EMG2A1 EMG2A2 EMG1A1 EMG1A2 EMG2A1 EMG2A2 SWCOM AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 CN4 CN4 Forked terminal Pin No Signal Wire size Pin No Signal Outer shield Pin No Signal Wire size Pin No Signal Forked terminal Forked terminal Forked terminal Forked termin...

Page 39: ...ub connector and can be directly connected to the RS 232C or RS 422A port of an OMRON SYSMAC CS CJ series PLC A conversion cable must be prepared in order to connect to any other host Cable Dimensions CN2 1 2 3 4 5 6 7 8 15 16 17 18 19 20 9 10 11 12 13 14 SD RD RS CS NC 0 V SG Loop_Close Loop_Close FG NC NC NC NC NC SDB SDA RDB RDA RSB RSA Pin No Signal CN4 7 8 3 4 5 7 FG SDB SDA RDB RDA RSB RSA P...

Page 40: ...OMRON 1 M 9 pin D Sub hood XM2S 09 OMRON 1 1 2 3 24 V CN1 CN3 Pin No Signal FG 0 V Pin No Signal Wire size Forked terminal Forked terminal Forked terminal Shield AWG24 AWG24 24 V FG 0 V Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked terminal Forked...

Page 41: ...A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V SG S4 S3 S2 S1 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 F1 F2 F6 F7 SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V SG S4 S3 S2 S1 Pin No Signal Pin No Signal Wire size Forked terminal Forked terminal Forked terminal Shield Pin No Sign...

Page 42: ...onfiguration CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SD RD RS CS NC 0 V SG Loop_Close Loop_Close SDB SDA RDB RDA RSB RSA FG NC NC NC NC NC 9 8 6 2 1 Hood 3 4 5 7 SG 0 V SDB SDA RDB RDA FG NC NC NC NC AWG28 AWG28 AWG28 AWG28 AWG28 Shield Pin No Signal CN4 9 pin D Sub Wire size Pin No Signal ...

Page 43: ...4 5 6 7L30 dia 7 8 9 10 14 7 12 15 11 NSH5 No Circuit symbol Product name Model Maker Quantity Unit 1 CN1 Housing DF3 3S 2C HRS 1 Pieces 2 CN1 Crimp Terminal DF3 2428SCFC HRS 3 Pieces 3 CN2 Housing SHDR 20V S B JST 1 Pieces 4 CN2 Crimp Terminal SSH 003GA P0 2 JST 8 Pieces 5 CN3 Housing DF11 18DS 2C HRS 1 Pieces 6 CN3 Crimp Terminal DF11 2428SCFA HRS 18 Pieces 7 Heat shrinkable Tube SUMITUBE F2 Z 1...

Page 44: ...G1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V SG S4 S3 S2 S1 AWG24 AWG24 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 Outer shield 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN2 SD RD RS CS 0 V SG FG Hood Inner shield CN4 CN4 CN4 11 30 10 29 9 15 34 16 35 13 32 14 33 3 21 20 2 1 4 22 CONECT1 CONECT2 7 6 25 26 24 FG ...

Page 45: ...n switches Four NO contacts to external devices EMG1A1 EMG2A1 EMG2 EMG1 EMG2A2 EMG1A2 ENB2A1 ENB2A1 ENB2A2 ENB1A2 ENB2 ENB1 SW COM F1 F1 F2 F2 F6 F6 F7 F7 24 VDC Serial port on PLC RS 232C SD Pin 2 RD Pin 3 pins 4 and 5 short circuited FG Connector hood RS 422A SDA 1 SDB 2 RDA Pin 6 RDB Pin 8 FG Connector hood 0 V FG Safety circuit PLC PLC PLC PLC Safety circuit 3 A fuse Pin No Signal Contents 1 F...

Page 46: ...ot connected 17 NC Not connected 18 NC Not connected 19 NC Not connected 20 NC Not connected 19 20 1 2 Pin No Signal Contents 1 F1 Function switch F1 2 F2 Function switch F2 3 F6 Function switch F6 4 F7 Function switch F7 5 SWCOM Function switch common 6 EMG1 A1 Stop emergency stop switch line 1 7 EMG1 A2 Stop emergency stop switch line 1 8 EMG2 A1 Stop emergency stop switch line 2 9 EMG2 A2 Stop ...

Page 47: ...ply and how to connect the NSH5 Programmable Terminal using the Special Cable 2 1 Installation Environment 24 2 2 Power Supply and FG Wiring 24 2 2 1 Power Supply Wiring 24 2 2 2 FG Wiring 25 2 3 Connecting the Special Cable 26 2 4 Attaching the Hand Strap 31 2 5 Installing the Mounting Bracket 32 ...

Page 48: ... electricity or other forms of noise Locations subject to strong electromagnetic fields Locations close to power lines Locations subject to possible exposure to radioactivity Note Before unpacking the PT or Peripheral Devices look the product over and check for any damage Gently shake the product and listen for any abnormal sounds 2 2 Power Supply and FG Wiring 2 2 1 Power Supply Wiring Connect a ...

Page 49: ...ss 2 power supply refers to one in which the current and voltage levels of the product s secondary output are both limited 100 VA max and which has undergone and passed the necessary tests for UL certification 2 2 2 FG Wiring The cable connected to the PT has a functional ground terminal FG Wire them according to the conditions described below 1 2 3 1 If there is a ground potential difference betw...

Page 50: ...tain the cables waterproof capabilities so be sure it is not lost or damaged 2 Be sure the cable clamp housing is not damaged or dirty before inserting it into the PT If the housing is damaged have it repaired to retain the wa terproof capabilities Connection Procedure 1 2 3 1 Using a screwdriver loosen the four screws on the PT back cover 2 After the screws have been removed grasp the cover by th...

Page 51: ...ng Then use a wrench to tighten the waterproof packing to a force of 4 0 to 6 0 N m to secure it in place 5 Insert the cable into the PT until the heat shrinking tube is visible on the inside 6 Insert the cable packing into the inside of the cable clamp housing and lightly tighten the cap by hand DIP Switch Battery interface Serial interface External output interface 24 VDC interface ON DIP switch...

Page 52: ...ction 2 3 7 Tighten the cap with a wrench Use a tightening force of 2 0 to 3 0 N m Note Inspect the cable periodically to see if it has become loose 8 Connect each connector as shown below Insert the Special Cable into the PT 1 2 3 4 ON ...

Page 53: ...lack 18 pin connector 9 When using RS 422A communications turn ON DIP switch pin 1 termi nating resistance ON only when the PT is wired as the end communica tions node Note DIP switch pin 1 connects and disconnect the terminating resistance Always leave pins 2 to 4 turned OFF default setting 10 Replace the cover insert the four mounting screws and tighten them to a force of 0 4 N m Serial interfac...

Page 54: ... hole in the wall of the control panel Tighten the lock nut to a force of 2 0 to 3 0 N m Cable Clamp Mounting Hole Dimension 23 0 2 mm Cap Cable packing Housing Lock nut Control panel Relay cable included Cut a cable clamp mounting hole in the control panel using the cable diameter as a guide then feed the cable through the hole Connect the relay cable after first feeding the UL standard cable thr...

Page 55: ...our neck attached a commercially available neck strap like the one shown below Attach the neck strap to the two neck strap attachment holes on the bottom of the NSH5 Select a neck strap that will withstand the 1 1 kg weight of the NSH5 and that has the following dimensions for the NSH5 attachment holes RUN F6 F7 F8 F9 F10 F 1 F 2 F 3 F 4 F 5 Pass both ends of the hand strap through the two holes R...

Page 56: ... bracket 2 Secure the mounting bracket to the PT with the two screws Note Tighten the screws to a force of 0 9 N 3 Attach a screw or other support to the wall first and then hook the mounting bracket on it to install NSH5 Mounting bracket holes Mounting bracket Mounting bracket Screw or other support Provided by the customer Diameter 5 mm Diameter 10 mm ...

Page 57: ...p switch or the stop switch could be inadvertently turned ON if the PT falls forward when used in a non mounted condition The Visor prevents this type of error from occurring Mount it as shown below using screws on the top and rear surfaces Note Tighten the screws to a force of 0 9 N ...

Page 58: ...34 Installing the Mounting Bracket Section 2 5 ...

Page 59: ... 36 3 3 Enabling Switch 38 3 3 1 Overview 38 3 4 Function Switches 39 3 4 1 Overview 39 3 5 Memory Cards 40 3 5 1 Memory Card Applications 40 3 5 2 Mounting and Removing Memory Cards 41 3 5 3 Replacing the System Program 42 3 5 4 Transferring Data with Memory Cards 43 3 6 USB Port 46 3 6 1 Connecting to the USB Port 46 3 7 Usable Host Connection Methods 46 3 8 Station Detection Function 47 ...

Page 60: ...t to monitor the emergency stop switch When the emergency stop switch is pressed to the lock position as shown below it will be turned OFF and locked This prevents the switch from being turned OFF by being accidentally bumped i e it will not operate unless it is pressed all the way to the lock position An emergency stop can thus be exe cuted only through a clear and intentional action The lock is ...

Page 61: ...he emergency stop switch first select PT System Setting in CX Designer and then click the NS Handy Terminal Tab In the Key Status Monitor Address Field click the Set 1 Button for Emergency Stop A and specify the address to allocate The following points apply to the emergency stop switch allocation Only bit addresses can be set Addresses can be set in either internal memory or host memory System me...

Page 62: ...ed At soon as a hazardous situation arises however operation is stopped if the worker instinctively either lets go of the enabling switch or grasps it more tightly Some standards such as the ANSI RIA R15 06 and CSA Z434 03 Industrial Robot Standards and the ANSI B11 19 Machine Tool Standards require the use of enabling switches In EN 60204 1 enabling switches are not required but are recommended a...

Page 63: ...he Special Cable Internal Memory or Host PLC Memory Allocation NSH5 function switches F3 to F5 and F8 to F10 can be allocated any bit addresses in the internal memory or host PLC memory and their ON OFF status can be monitored at the allocated address To specify the address in internal memory or host PLC memory that is to be allocated to a function switch first select PT System Setting in CX Desig...

Page 64: ... at the PT itself Log files can be saved to a Mem ory Card as CSV files There are four kinds of log files as shown in the follow ing table Log data is normally saved in internal memory that is backed up in the PT but can also be saved in CSV file format When log data is saved as a CSV file it is stored on the Memory Card The CSV files containing log data are saved in the log folder created in the ...

Page 65: ...pproximately 100 000 times When using a PC card socket in devices such as notebook computers use an HMC AP001 Memory Card Adapter Note Use the Memory Cards recommended by OMRON Operation may not be cor rect if other memory cards are used 3 5 2 Mounting and Removing Memory Cards Mounting a Memory Card 1 2 3 1 As shown below to mount the Memory Card to the Memory Card interface first loosen the two ...

Page 66: ...replaced or upgraded to a higher ver sion There are two methods that can be used to replace the system program Using a recovery upgrade program Transferring system program data Note 1 The system program must be version 8 0 or higher to be installed 2 Consult your OMRON representative if a system program of a version lower than 8 0 is to be installed 3 Use the recovery update program to install the...

Page 67: ... programs for communications and fonts and screen data to be transferred to and from the PT There are several types of data transfers including manual transfers in which the data to be transferred and the direction of transfer are selected manually downloads in which data is transferred automatically from the Memory Card to the PT uploads in which data is transferred automatically from the PT to t...

Page 68: ...e stored in the PT are dif ferent from that for the data stored in the Memory Card Press the Yes But ton to continue the data transfer 10 While the data is being transferred an uploading or downloading screen will be displayed A screen indicating that the transfer has been completed will be displayed when the data transfer is finished If an error occurs a transfer error screen will be displayed If...

Page 69: ...ta transfer Is there insufficient free space on the Memory Card Is the Memory Card damaged Does the screen volume exceed the memory capacity of the PT System Transmission Error Transmission failed Check the Memory Card and reset the PT Project Transmission Error The project cannot be transferred because it does not match Do the NS series NSH5 series and NSJ series projects systems and PT models ma...

Page 70: ...tions ports other than serial port A The communications methods shown in the following table can be set using the serial port Note 1 Only one NSH5 can be connected to any one communications port on the PLC More than one PT cannot be connected at the same time 2 Only PT memory can be allocated as the notification destination for the emergency stop switch and function switches F3 to F5 and F8 to F10...

Page 71: ...tting in CX Designer ver sion 6 5 or higher and then click the NS Handy Terminal Tab In the Station Status Monitor Address Field click the appropriate Set Button and specify the address that is to be allocated When removable boxes are used the station numbers for the removable boxes are acquired and notification is provided to one word in either W or HW in PT memory If function key status cannot b...

Page 72: ...d addresses can be set Addresses can be set in either internal memory only System memory SW cannot be allocated No word address is allocated in the default setting The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5 It cannot be selected for any other PT model Not connected Station number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S4 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 S3 0 0 ...

Page 73: ...o the Removable Box This chapter describes the Removable Box which is connected to the NSH5 4 1 Overview of Removable Box 50 4 2 Nomenclature and Functions 50 4 3 Switch Settings 54 4 4 Installation 55 4 5 Connection Method 57 ...

Page 74: ...witch before connecting or disconnecting the Cable using the Removable Box 2 Always use the Removable Box connected to the NSH5 SQG10B V2 PT the model with a gray emergency switch 4 2 Nomenclature and Functions This section describes names and function of the components of the Remov able Box Terminal block and connector pin arrangement details are shown below External Switch Output CS CJ series PL...

Page 75: ...14 ENB2A1 Enabling switch line 2 15 EMG1A1 Stop switch line 1 16 EMG2A1 Stop switch line 2 17 NC Not connected 18 0 V 0 V Power Supply Input 19 24 V 24 V Power Supply Input 20 S3 Station ID line 3 21 S4 Station ID line 4 22 CONECT2 Cable Connection Confirmation Line 23 NC Not connected 24 0 V SG Secondary Ground 25 RS Request Send 26 CS Clear to Send 27 NC Not connected 28 NC Not connected 29 F7 F...

Page 76: ...NSH5 AL001 EMG1A1 EMG1A2 EMG2A1 EMG2A2 When the power is OFF the internal relay NC is turned ON placing the stop switch line in loopback status When the power is ON the internal relay NC is turned OFF and the stop switch line is connected to the NSH5 Pin No Signal Contents 1 NC Not connected 2 NC Not connected 3 CONECT1 Cable Connection Confirmation Line 4 CONECT2 Cable Connection Confirmation Lin...

Page 77: ...n from 24 VDC to 5 VDC Hard wired terminal block Terminating resistance switch Relay Fuse Key switch NO Relay NO Rotary switch Relay NC Relay NC RD SD RS CS 0 V SG 24 V 0 V FG 0 V SG CONECT1 CONECT2 CONECT1 CONECT2 EMG1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 F1 F2 F6 F7 SWCOM F1 F2 F6 F7 SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 ENB CH1 ENB CH2 0 V FG 24 V SDA SDB R...

Page 78: ...4 RS 232C CS control In station detection mode use the rotary switch to set a station number between 1 and 15 for the Removable Box Set this switch before connecting any cables to the Removable Box Station number 0 means that the Remov able Box is not connected For details on the station detection function refer to 3 8 Station Detection Function OFF ON OFF ON Pin No Description ON OFF 1 Built in t...

Page 79: ...while work is be ing done on the panel 2 The mounting panel must be between 1 6 and 4 8 mm thick 3 Secure the mounting brackets with a uniform tightening torque of 0 5 to 0 6 N m Use a panel that is clean undistorted and strong enough to ad equately support the Removable Box 4 Do not use the Removable Box in a location that is subject to water or oil 1 Refer to the cutout dimensions in the followi...

Page 80: ...ox Mounting to a DIN Track Catch the upper hook on the back of the Removable Box on the DIN Track and push in the direction of the arrow and secure the Removable Box with the bottom latch Attach End Plates to the right and left of the Removable Box so that it does not shift in either direction Note When mounting the Removable Box on a DIN Track be sure to secure the cable so that no load is placed...

Page 81: ... between the NSH5 PT and a PLC Precautions Prior to Wiring Check the following items prior to wiring Signal Lines Make sure that the PLC s I O are correct NSH5 Special Cable Connector Make sure that the NSH5 Special Cable connector screws and the Removable Box are securely locked Hard wired Terminal Block The hard wired terminal block is removable Make sure it is securely con nected and that all s...

Page 82: ... GR terminal The ground wire must be 2 mm2 or larger For detailed grounding instructions refer to the operation manual for the Communications Unit 2 If a source of noise such as a motor or inverter is grounded to the same panel do not ground the Removable Box s functional ground terminal as shown in the Figure B RS 422A Cable Shield Wiring Be sure to connect the shield on the RS 422A cable If the ...

Page 83: ... RS422A FG RS422A FG NSH5 232CN 3M 10M NSH5 232CN 3M 10M NSH5 232CN 3M 10M CPU Rack CPU or Com Unit LG RG NSH5 AL001 NSH5 AL001 FG NSH5 AL001 FG RS422A RS422A RS422A FG NSH5 232CN 3M 10M NSH5 232CN 3M 10M NSH5 232CN 3M 10M NSH5 AL001 CPU Rack Power Supply Unit Power Supply Unit NSH PT NSH PT NSH PT NSH PT NSH PT Terminal block FG Terminal block FG Terminal block FG ...

Page 84: ...22A RS 232C NSH5 AL001 Special Cable NSH5 232CN 3M 10M RES E T R E S E T R E S E T RUN F6 F7 F8 F9 F10 F1 F2 F3 F4 F5 CS C series PLC NSH5 SQG10B V2 RS 422A RS 232C RS 232C RS 232C NSH5 AL001 RES E T R E S E T R E S E T RUN F6 F7 F8 F9 F10 F1 F2 F3 F4 F5 NSH5 SQG10B V2 NSH5 SQG10B V2 RES E T R E S E T R E S E T RUN F6 F7 F8 F9 F10 F1 F2 F3 F4 F5 RES E T R E S E T R E S E T RUN F6 F7 F8 F9 F10 F1 F...

Page 85: ...nce is 50 m When the CJ1W CIF11 is not included in the connections the maximum communications distance is 500 m 2 If ground potential differences or noise is a concern the insulated NT AL001 RS 232C 422A Conversion Unit is recommended for all connec tions CS CJ series PLC NSH5 SQG10B V2 RS 422A RS 232C RS 232C NSH5 AL001 RES E T R E S E T R E S E T RUN F6 F7 F8 F9 F10 F1 F2 F3 F4 F5 NT AL001 ...

Page 86: ...62 Connection Method Section 4 5 ...

Page 87: ...e This section describes inspection and maintenance and the contents of error messages for the NSH5 Programmable Terminal 5 1 Maintenance 64 5 2 Inspection and Cleaning 65 5 3 Error Message Tables 67 5 4 Precautions When Replacing the PT 67 ...

Page 88: ...ened in an extremely cold environment Replace the backlight if the brightness dimin ishes and the screen becomes difficult to read Replacing the Battery Screen data such as calendars clocks and log data are backed up by a lith ium battery The battery service life is approximately five years when used in an environment with a temperature of 25 C If the temperature at the location of use is higher t...

Page 89: ...ecomes difficult to read Clean the screen periodically as follows Wipe the display daily with a dry soft cloth If the soil is particularly heavy attempting to remove it by wiping with a dry cloth may damage the front sheet of the PT In that case wipe it with a damp cloth If the soiling cannot be wiped off with a dry cloth wet the cloth with diluted neutral detergent 2 and wring it out well before ...

Page 90: ...C 15 Tester Ambient envi ronmental con ditions Ambient temperature 0 to 40 C Thermometer Ambient humidity 35 to 85 Hygrometer Presence of dust There must be no accumulated dust Visual Presence of oil There must be no oil penetrating between the front panel sheet and the plastic Visual Mounting con ditions Looseness of mount ing brackets Must be tightened to the specified torque Phillips screwdrive...

Page 91: ...he PT Error message Contents Countermeasure There is an error in the communications address input format An illegal address or other than a bit address has been set for the key status monitor address emergency stop function switches F3 F4 F5 F8 F9 F10 Check the key status monitor address and correct the address that was set An illegal address or other than a word address has been set for the stati...

Page 92: ...68 Precautions When Replacing the PT Section 5 4 ...

Page 93: ...mbient operating environment No corrosive gases Noise resistance Conforming to IEC 61000 4 4 2 kV power supply line Vibration resistance during operation 10 to 57 Hz with double amplitude of 0 075 mm 57 to 150 Hz with acceleration of 9 8 m s2 thirty minutes each in X Y and Z directions Shock resistance during operation 147 m s2 three times each in X Y and Z directions Drop test See note 2 Dropped ...

Page 94: ...ce Color TFT LCD with backlight See note 1 Number of dots 320 horizontal 240 vertical dots Display colors 256 colors 32 768 colors for BMP JPG images See note 1 Effective display area 115 18 horizontal mm 86 38 mm vertical 5 7 inches View angle Left right 70 down 50 up 70 Backlight See note 5 Service life 75 000 hours min See note 2 User replacement Not possible Brightness adjustment There are thr...

Page 95: ...h Mechanical durability 100 000 min Electrical durability 100 000 min Item Specifications Standard screen data capacity NSH5 SQ 10B V2 60 MB No expansion structure Item Specifications Slave Applicable standards USB version 1 Baud rate Full speed 12 Mbps Low speed 1 2 Mbps Number of ports 1 port Support transfer modes Controlled transfer batch transfer interrupt transfer Power consumption 1 mA for ...

Page 96: ...to 90 with no condensation Ambient operating environment No corrosive gases Noise resistance Conforms to IEC 61000 4 4 2 kV power supply line Vibration resistance during operation 5 to 9 1 Hz with 4 5 mm single amplitude 9 1 to 150 Hz with acceleration of 14 7 m s2 for 60 minutes each in X Y and Z directions Insulation resistance 20 MΩ between all RS 422A signals and functional ground Dielectric s...

Page 97: ...wires that are 1 25 mm2 or larger No of terminals 22 Item Specifications Communications standard EIA RS 232C Communications distance 10 m max Connector 37 pin D sub connector Item Specifications Communications standard EIA RS 422A Communications distance 500 m max Connector 8 pin Lot No 1 0 2 0 The rightmost digit of the year 2010 in this example The month of manufacture February in this example 1...

Page 98: ...74 General Specifications Appendix A ...

Page 99: ...75 Appendix B Dimensions 75 50 176 223 75 Four M4 70 5 16 5 ...

Page 100: ...imensions Appendix B Mounting Bracket Dimensions Unit mm Visor Dimensions 21 4 9 27 12 dia R3 4 6 8 46 5 53 37 90 24 75 28 Two 4 4 dia holes Two M4 holes 75 144 32 4 6 dia 28 6 13 52 3 82 9 45 7 Two 4 6 dia ...

Page 101: ...M1 CV series PLC Allocation CS CJ series PLC Allocation None IR Area Yes CIO Area Yes CIO Area Yes H Holding Area Yes Holding Area Yes A Auxiliary Area Yes Auxiliary Area No Auxiliary Area Yes L Link Area Yes Link Area Yes T Timer PV No Timer PV No Timer PV No TU Timer Comple tion Flag No C Counter PV No Counter PV No Counter PV No CU Counter Com pletion Flag No W Work Area Yes TK Task Flag No D D...

Page 102: ...78 Types of Memory Appendix C ...

Page 103: ... disabled while teaching is in progress The door interlock switch signal 1 can be controlled by the enabling switch The disable monitor lamp is lit to let other personnel in the area know that teaching is in progress 3 Carry the NSH5 into the hazardous area and perform the operation 4 If either the enabling switch or the emergency stop switch is actuated during operation use the reset switch 6 to ...

Page 104: ...SA 301 Safety line 1 Safety line 2 Key switch NC contact 3 Safety Relay Unit 3 G9SA 301 3 Safety Relay Unit 3 G9SA 301 7 Disable monitor lamp Auto reset 1 Door interlock switch A1 A2 T11 T21 T12 T22 T23 T31 14 T32 24 23 34 33 G9SA 301 13 42 41 A B A1 A2 T11 T21 T12 T22 T23 T31 14 T32 24 23 34 33 G9SA 301 13 42 41 A B A1 A2 T11 T21 T12 T22 T23 T31 14 T32 24 23 34 33 G9SA 301 13 42 41 A B A1 A2 T11 ...

Page 105: ...ls Connect a 24 VDC power supply to the V0 G0 power supply terminals for the NE1A internal circuit V1 G1 T0 T1 I1 I0 I3 I5 I2 I4 I6 I7 T2 T3 E1 O1 O0 V2 G2 O3 O5 O2 O4 O6 O7 E2 KM1 KM2 I9 I8 I11 I13 I10 I12 I14 I15 M z z Emergency stop switch NSH5 Hand held PT Enabling switch Key switch Door switch Reset switch KM1 NC KM2 NC KM2 KM1 Lamp DMSW2A1 DMSW1A1 EMG2A1 EMG1A1 EMG2A2 EMG1A2 DMSW2A2 DMSW1A2 ...

Page 106: ...0 Reset Switch 2NO 1 Reset switch IN9 Test Pulse from Test Output T1 Reset Switch 2NO 2 IN10 Test Pulse from Test Output T2 EDM Feedback Feedback for KM1 2 T0 Test Pulse T1 Test Pulse T2 Test Pulse T3 Standard Output Mode Indicator Mode indicator Out0 Safety Pulse Test KM1 Safety output Out1 Safety Pulse Test KM2 Safety output Key switch Emergency stop switch Door switch Reset switch Door opened I...

Page 107: ...83 Recommended Enabling Circuits Appendix D Program Example ...

Page 108: ...84 Recommended Enabling Circuits Appendix D ...

Page 109: ...on is for connecting a single NSH5 Use the following steps to set up the system 1 Removable Box Setting The station number for the Removable Box is set using the rotary switch For setting details refer to 4 2 Nomenclature and Functions and Functions and 4 3 Switch Settings 2 Station Status Monitor Address Settings Use the following procedure to enter settings in the CX Designer 1 Select System Set...

Page 110: ...er s PT Menu 2 Click the Macro Tab in the Project Property Dialog Box 3 Click the Set Button for the When a bit changed Option 4 Perform the following in the When a Bit Changed Dialog Box Select the When a bit changed option Enter SB1 in the Address Field Select the Execute when ON Option in the Action Timing Area 5 Click the Edit Macro Button next to the When a bit changed Option Screen number Ap...

Page 111: ... Removable Box key switch The NSH5 will start When the NSH5 starts the initial screen screen 0 will be displayed The number 2 will be stored in Station Status Monitor Address W1000 2 Next SB1 is turned ON and the When a bit changed macro is executed The code WRITECMEM SERIALA DM00200 W1000 1 writes 2 to PLC address DM00200 The code SHOWPAGE W1000 changes the PT display to the screen for station 2 ...

Page 112: ...le Box s terminal block terminals CONECT1 and CONECT2 turn ON while the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected Therefore add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 when the I O turns OFF Monitoring SB0 and SB1 in NSH5 System Memory While the NSH5 is operating SB0 in system memory is periodically tur...

Page 113: ...en 1 Screen 2 Screen 8 NSH5 No 1 DM00200 1 NSH 5 No 2 NSH 5 No 3 DM00201 3 DM00202 8 Screen 3 Screen 1 Screen 8 2 The PLC is notified of the station numbers of the Removable Boxes that are attached to NSH5 PTs As a result the PLC s processing can be changed depending on the Removable Box s station number Here the station numbers of NSH5 PTs 1 2 and 3 are stored in addresses DM00200 DM00201 and DM0...

Page 114: ...on Timing Area 5 Click the Edit Macro Button next to the When a bit changed Option 6 Enter the following macro and the click the OK Button 7 After all settings have been entered click the OK Button in the Edit Macro Dialog Box in the When a Bit Changed Dialog Box and in the Project Property Dialog Box to close them Note For detailed information on the macro function refer to the NS Series Macro Re...

Page 115: ... close the dialog box Use Save Project As on the CX Designer File Menu to save the project data created so far for NSH5 No 1 as separate projects for NSH5 No 2 and NSH5 No 3 For each of the newly created project use the following procedure to designate the PLC address that the sta tion number will be sent to 1 Select Project Properties from CX Designer s PT Menu 2 Click the Macro Tab in the Projec...

Page 116: ...tem Setting Menu 8 Click the Initial Tab in the System Setting Dialog Box 9 Change the SB Allocation Address and the SW Allocation Address Fields After entering the new data click the OK Button to close the dialog box Address Application DM00200 Stores the station number of the Removable Box that is connected to NSH5 No 1 DM00201 Stores the station number of the Removable Box that is connected to ...

Page 117: ... have been correctly entered 1 Connect NSH5 PTs 1 2 and 3 to Removable Boxes 1 3 and 8 respectively and turn ON each Removable Box key switches The NSH5 PTs will start After each NSH5 PT starts the initial display screen screen 0 will appear Also the numbers 1 3 and 8 will be stored in the Station Status Monitor Address W1000 for NSH5 PTs 1 2 and 3 respectively 2 After SB1 is turned ON in each NSH...

Page 118: ...2 when the I O turns OFF Monitoring SB0 and SB1 in NSH5 System Memory While the NSH5 is operating SB0 in system memory is periodically turned ON and OFF and SB1 is always ON As a result if the NSH5 and PLC are connected the PLC address allocated to SB0 is also periodically turned ON and OFF Therefore add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 ...

Page 119: ...5 9 36 and 57 Emergency stop switch contact structure corrected 05 August 2006 Revised to add Removable Box 06 October 2007 Overall Changed NSH Series to NSH5 Series Pages xix 3 to 6 8 9 23 and 71 Corrected emergency stop switch Page xxi Removed next to last paragraph before section 5 Page 11 Modified the paragraph and figures Pages 11 to 13 17 20 Changed gasket to packing and skintop to housing P...

Page 120: ...can communicate with Page 48 Changed model numbers under 4 1 Overview of Removable Box Pages 58 and 59 Changed model number in graphics Page 68 Changed model numbers in bottom table Page 69 Changed model numbers under User Memory Specifications Page 75 Corrected symbol from EC to E18 08 October 2010 Pages i ii 2 4 34 48 58 59 68 69 81 and 82 Deleted the NSH5 SQR00B V2 NSH5 SQG00B V2 because manufa...

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