Omron Microscan LVS 7000 Operation Manual Download

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LVS-7000 Operations Manual Version 5.6.X

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Summary of Contents for LVS 7000

Page 1: ...P N 84 9310013 02 Rev B LVS 7000 Operations Manual Version 5 6 X...

Page 2: ...s to the benefit of the trademark owner with no intention of infringement GS1 Solution Partner Disclaimer The information and specifications described in this manual are subject to change without noti...

Page 3: ...ual Setup 29 Load an Existing Job 84 Operate Screen Ready to Run 85 Make Ready Mode 86 Operate Screen Running the Job 87 Error Display 93 Blemish Error Display 96 Delta E Error Display 97 Reports QC F...

Page 4: ...th your dealer or local utility provider Do not place the AC power cord where it can be stepped on If the AC power cord becomes damaged or frayed replace it immediately Avoid looking directly into any...

Page 5: ...camera Blemish Detection may be used with a monochrome or color camera Optical Character Verification may be used with a monochrome or color camera Optical Character Recognition may be used with a mon...

Page 6: ...t PPN Code PZN big normal small German Pharmacode PZN8 UPC A UPC A 2 digit supplemental UPC A 5 digit supplemental UPC E UPC E 2 digit supplemental UPC E 5 digit supplemental All applicable GS1 compos...

Page 7: ...and smears to missing information These algorithms also include a variable image data function which accounts for variable image data within a pattern matching zone and does not report them as blemis...

Page 8: ...y are able to create a new job or load an existing job as shown in step 3 below Refer to Appendix G Automatic Login for more information on using the Automatic Login feature 2 Click the Log In button...

Page 9: ...a new job Click the Load an EXISTING job button to load an existing job Refer to the Load an Existing Job section for complete instructions on loading an existing job Note The AutoScan checkbox in the...

Page 10: ...When starting the LVS 7000 software the Welcome screen appears see below This screen allows you to log in to the LVS 7000 as described in the previous section and access the following menu bar functio...

Page 11: ...il of all activity performed on the LVS 7000 Windows Desktop Access the Windows desktop operator must have access rights to perform this feature Refer to the following sections for more information ab...

Page 12: ...tion Data Backup The following screen appears 2 On the left side select the folders within the Jobs folder that you want to backup Multiple folders can be selected at one time by pressing and holding...

Page 13: ...o the Jobs directory follow the steps below 1 Select Administration Data Restore from the menu bar The following screen appears 2 On the left side select the folder s you want to restore Multiple fold...

Page 14: ...brate the LVS 7000 you need an Omron Microscan Calibration Card in perfect condition with all of the calibration information filled out on the card 1 Select Administration and then Calibration from th...

Page 15: ...esolve any issues so that the field of view looks like the image in step 2 WARNING Consult your designated technician or Omron Microscan technical support if the camera needs adjusting Use extreme car...

Page 16: ...presents your current lighting settings The green bar represents the threshold values defined in the Lvs7000 ini file This is the target area The blue line represents the optimal reflectance profile a...

Page 17: ...ing page appears 7 Warning If the red line is not within the green bar the sample error message below appears If an error message appears contact Omron Microscan technical support DO NOT ATTEMPT TO AD...

Page 18: ...187 8 Place the Omron Microscan calibration card under the camera so that as many barcodes are within the field of view as possible The system displays the ANSII parameters of all the decoded barcode...

Page 19: ...xit button to save the calibration results and return to the Welcome screen After saving the calibration results the system automatically saves the Operator ID in the calibration history log see the s...

Page 20: ...n complete the following fields 1 Operator ID short name 2 Operator name full name 3 Password Each password must consist of the following o At least 8 characters o At least 1 letter from A to Z case i...

Page 21: ...bed in the table below Permission Description Allow Create NEW Job Allows the operator to create edit delete a job Allow Load EXISTING Job Allows the operator to load existing jobs Note that you are n...

Page 22: ...udit trail report Click Exit to exit the audit trail report and return to the Welcome screen Windows Desktop When enabled Windows desktop allows a user who has been granted permission rights to access...

Page 23: ...he Language menu bar feature allows you to choose either English Spanish or French as the preferred software language Log In The Log In menu bar feature allows you to log in or log out of the LVS 7000...

Page 24: ...responding sector types After this automated process is complete the system will be at the Step 7 Save job to disk screen where the user is able to enter a job name and description Manual Setup Guides...

Page 25: ...LVS 7000 Operations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 25 of 187 Manual Setup...

Page 26: ...Operations Manual Version 5 6 X Page 26 of 187 Automatic Setup Follow the steps below to use the Automatic Setup feature 1 Click the Create a NEW job button on the Welcome Screen 2 Select Yes when ask...

Page 27: ...abel s Note that pressing the F12 button on your keyboard allows you to run or freeze images Click Show more until you can see a complete label with at least a quarter label either above or below the...

Page 28: ...y 1D or 2D barcodes in each label The Step 7 Save job to disk window is now displayed 4 Enter the name of the job in the Job name field 5 Optional Enter a job description in the Description field 6 If...

Page 29: ...epeat and synchronization must be performed while the web is moving It is recommended that the web moves slowly so that waste and uninspected material in minimized The LVS 7000 uses an encoder to unde...

Page 30: ...to the inches or millimeter mm field 4 Click the Apply button or click the Undo button to clear the values entered into the Desired column 5 You may choose to change the Display size Options include 0...

Page 31: ...This process emulates the effect generated by a traditional Photo Optic trigger The principle is simple enough to understand with some pictorial illustrations The LVS 7000 takes the image and average...

Page 32: ...specially when unevenly spaced Now following the same principal going down in columns from top to bottom we get a picture that looks like this see below This example has much less definition through t...

Page 33: ...han doing the entire image Keeping it as small as possible is the best rule of thumb though sometimes it may need to be large in order to accomplish the goal As another rule of thumb if your label has...

Page 34: ...lice position slide bar to the desired location Then press Synchronize The system can also perform the above steps automatically to find the best sync position and width Click the Synchronize Automati...

Page 35: ...e full resolution image that has not been altered The slide bar to the right and below this image will allow the operator to view other parts of the image Right click on the full resolution image to z...

Page 36: ...sector being drawn around a barcode Draw a Sector 1 Click on one corner of the area you wish to inspect and drag the mouse while holding down the left click button This action will cause the software...

Page 37: ...within the desired sector that is located within a blue box the sector bounding box then turns red 2 Press the Ctrl button on your keyboard while using your mouse to select the additional sectors Eac...

Page 38: ...ersion 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 38 of 187 Multiple sectors can be copied and moved to other labels This is helpful when an operator has to check the same information on diff...

Page 39: ...g The following sector types are available Barcode read Barcode grade OCR read OCV verify Blemish If a sector is deactivated please contact Omron Microscan to activate the desired sector type Note The...

Page 40: ...X Page 40 of 187 Health Check If health check is enabled the option Barcode health check appears on the Step 4 Define sector type screen see below A Scoring Box is used to show the Actual Score and t...

Page 41: ...The LVS 7000 reads and or verifies uppercase characters only Direction Description Left to right Reads characters from left to right Typically this is the desired direction Top to bottom Reads charac...

Page 42: ...using that specific sector type Sector Type 1 Barcode read This sector is used to validate a 1D or 2D barcode label The LVS 7000 inspects the barcode image to determine if it is readable This sector...

Page 43: ...oose an acceptable grade in the Scoring box see below 4 Click the right arrow button Scoring Box The Scoring box allows you to choose an acceptable grade from 0 0 to 4 0 The following fields appear in...

Page 44: ...al options include Invert white chars on black tells the sector to look for white characters on a dark background PreProcess for noise reduces noise and background contrast variances Dilate for breaks...

Page 45: ...LVS 7000 Operations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 45 of 187 4 Click the right arrow button...

Page 46: ...ont must be loaded or created To load a font from a specific location click the Load font from hard disk button see A in the above screenshot Locate the desired font and then click Open To create a fo...

Page 47: ...urn to the original image view Rotate Click to rotate the image The image rotates each time the button is clicked Learn Characters Used when training letters or numbers This button is described in mor...

Page 48: ...ng in the training image view Click the Learn characters button The trained alphanumeric string appears in the top field When all changes are complete click the Save font to hard disk button In the wi...

Page 49: ...See example below Click the Reset selected characters only button The character disappears see below Note If you do not select this button the software averages the character in the top text field wit...

Page 50: ...box around the letter or digit in the training image view see below Note that the training image in the screenshot below appears larger after clicking the Zoom In button Click the Learn characters but...

Page 51: ...ations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 51 of 187 When all changes are complete click the Save font to hard disk button In the window save the font to the desired fol...

Page 52: ...Edit Fonts for more information b Additional options include Invert white chars on black tells the sector to look for white characters on a dark background PreProcess for noise reduces noise and backg...

Page 53: ...ore is said to pass inspection and vice versa If the Actual score is less than the Passing score then the inspection has failed and alarms can be set to alert the operator Actual The Actual number rep...

Page 54: ...appears 2 The software automatically learns the first image it sees after the first sector has been drawn If the image is not the correct one or you would like to put a different image into the field...

Page 55: ...variation of the gray scale values In other words a setting of 0 will pass everything that is defined as Foreground print and a setting of 100 will pass nothing The operator will need to adjust this s...

Page 56: ...f the current blemish is less than the Blemish Size Tolerance setting and if the ratio of the current blemish size to the Blemish Size Tolerance setting is greater than the warning percentage then the...

Page 57: ...al Error This view allows the user to see errors as they occur The user usually uses this screen to find the errors and then goes to the Normal Ignore screen to draw the ignore sections Error Only Thi...

Page 58: ...ttings to a particular job or to all new jobs created See the Permissions section for more information on administrator permissions Welcome Screen Overview section Administration section Operators sec...

Page 59: ...rights can configure the preset configuration settings 1 Use the slider bar to adjust the sensitivity or size tolerance settings for the foreground background and die cut settings 2 When settings are...

Page 60: ...he configuration settings for each of the present configuration buttons Low Medium and High Use the Preset Settings Users without administrator rights can select the Low Medium and High preset buttons...

Page 61: ...ing Represents what Delta E grade is considered to pass it is the maximum acceptable deviation of color Any value higher than this setting is considered an error Minimum value is 0 0 and maximum value...

Page 62: ...rations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 62 of 187 Important When using the Delta E module the sector drawn will be the color that all other colors are matched agains...

Page 63: ...X Page 63 of 187 2 Click the right arrow button Click on a sector to view a live history log which represents what the software is detecting inside the sector A plus sign indicates a color lighter th...

Page 64: ...th or a Wrong Length error will constantly be encountered Field Mask Teaches the sector what type of character to expect for each position within a string There are three possibilities for each charac...

Page 65: ...scending or Descending If the numbers are incrementing by a different amount you can select the amount to increment in the Step list box If the sequence is a combination of alpha and numeric then sele...

Page 66: ...ector or job roll Report Label Use this field to enter a report label such as a name for the sector The name entered in this field appears on the Summary Report and acts as a unique user defined ident...

Page 67: ...RE Global Copy In Label 1 below sector 3 is matched to sector 1 In Label 2 below there are no sectors matched to sector 2 Labels AFTER Global Copy After sector 3 is copied to Label 2 sector 4 is creat...

Page 68: ...accomplish this The format of the file must be as follows The format of the file must be a comma separated values CSV file The order in which the data is stored is matched to the sector number in low...

Page 69: ...rsion 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 69 of 187 01111120 11111110 01111142 11111110 01111137 11111110 01111101 11111110 01111129 11111110 01111138 11111110 01111199 11111110 011111...

Page 70: ...isplays error specific I O information If using this configuration see the Alarm Matrix Error Condition View section below This view is configured in the LVS7000 ini file Alarm matrix section UsePassF...

Page 71: ...The five columns on this screen are listed below Column Description Condition Lists the various error conditions that the system can detect Code Lists the abbreviation of the error conditions detecte...

Page 72: ...as well as taking longer to stop This is an example of a rewinder that does not deal with variable speed stopping Error Code Definitions Error Code Definition N A Good Read When the system is triggere...

Page 73: ...is therefore not processing any data outside of looking for a re sync lock It will auto log this run portion as requested to splice NR No Read When the system is triggered the camera takes a picture...

Page 74: ...inted or somehow has gone outside the sector borders within the image No Read The data within a sector was not read at all This can be caused by missing print poor contrast of print or the expected da...

Page 75: ...ng the sector box The system will ignore any characters that touch the sector box Not Assessed Rewinder Printer is going faster than what the Camera and PC can handle LinesperInch or Camera MaxSpeed m...

Page 76: ...the LVS7000 ini file Alarm matrix section UsePassFailMethod 1 Setting Description Trigger input This feature is currently unavailable PASS output If the inspection passes it will output on the specif...

Page 77: ...PASS FAIL PASS PASS PASS FAIL PASS PASS Output On Off On On On Off On FAIL Output Off On Off Off Off On Off Within the Alarm Matrix Pass Fail view additional functionality is available when the follo...

Page 78: ...ied channel for the specified duration The PASS Output will be deactivated automatically once a fail is triggered Additionally once a fail has been triggered every subsequent inspection will trigger a...

Page 79: ...ter a description or additional job details in the Description field 3 If desired click the Job Report button to generate an LVS 7000 Job Report which shows the settings for all created sectors See th...

Page 80: ...Operations Manual Version 5 6 X Page 80 of 187 LVS 7000 Job Report The LVS 7000 Job Report shows the settings for all created sectors The LVS 7000 Job Report appears only in Internet Explorer or Firef...

Page 81: ...u to replicate the setting changes in the same sector across all labels Global copy works with Automatic or Manual setup Location of Global Copy Button The Global Copy button is visible on the followi...

Page 82: ...the sectors must Have the same sector type such as Barcode Read etc Have the same width within 20 pixels Have the same height within 20 pixels Have the same distance from the top of the label within...

Page 83: ...Sectors The example below displays three blemish sectors 1 2 and 3 The Global copy feature allows you to make the same change to all three sectors without making the changes to each sector individuall...

Page 84: ...he job file names Description Description of each job file Job file date The date the job file was created Last run file Highest run number in the existing job Last run file date Last run file date fo...

Page 85: ...Edit Job Click to change the current job settings If a password was used you must enter the correct password for the job Only operators who are granted the Allow Create NEW Job permission is allowed t...

Page 86: ...form Simulate how the job created will work in live setting Test any changes made Test the system without triggering any output signals that might affect the rewinder thermal printer After clicking th...

Page 87: ...inal position this is in the green center Movement is visually depicted by the moving black dot away from dead center Movement in the yellow is ok as it is inside the set allowable movement Movement o...

Page 88: ...box indicates a good read A red box indicates an error condition has occurred This log can be moved to any position on the Operate Screen by left click and hold at the very top of the log screen To g...

Page 89: ...r mouse to move the blue box over any portion of the label and then a magnified image appears in the top right corner of the screen Note The name of this checkbox will display Show AutoScan Window for...

Page 90: ...he word Bypass scrolls across the top left corner of the screen indicating the system is in Bypass mode All repeats during Bypass appear in pink in the Reports QC File Viewer IMPORTANT The DontProcess...

Page 91: ...on 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 91 of 187 DontProcessDuringBypass 0 indicates the LVS 7000 will process sectors during bypass and will highlight all errors in the Reports QC Fil...

Page 92: ...ions Manual Version 5 6 X Page 92 of 187 DontProcessDuringBypass 1 indicates the LVS 7000 will not process sectors during bypass and will not check for errors All bypassed repeats in the Reports QC Fi...

Page 93: ...rameters click the Hide Barcode Stats button this removes the barcode parameters from the screen and enlarges the barcode image Note After clicking the Hide Barcode Stats button the name changes to Sh...

Page 94: ...e error will be removed from the errors list The log file will also show an OK for every instance of this error The ignore area is yellow if you edit the blemish sector In the Settings menu when Relea...

Page 95: ...issions section within the Operators section for more information on permissions Hide Barcode Stats Click this button to hide the barcode parameters on the screen and enlarge the barcode image After c...

Page 96: ...s are available on the screen Golden Displays the golden image Toggle Toggles between the golden image and actual image Actual Displays the actual blemish image Only a single image of the error is dis...

Page 97: ...m the errors list The button is active when the job is in run mode Only operators granted the Allow Accept Replace Errors permission are allowed to accept the error The following message appears for o...

Page 98: ...After clicking the Reset button the following message appears Click Yes to reset or No to cancel Close Click the Close button to close the error display window and return to the Running the Job scree...

Page 99: ...ions Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 99 of 187 The Delta E functionality works best with solid colors If a color is selected that is not a solid color the following...

Page 100: ...ta is stored in a file format commonly known as a CSV Comma Separated Values It is sometimes referred to as a Comma Separated File This format is a text file where fields are delimited by commas and r...

Page 101: ...LVS 7000 Operations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 101 of 187 Sample Reports Errors Only Report...

Page 102: ...LVS 7000 Operations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 102 of 187 Run Log...

Page 103: ...LVS 7000 Operations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 103 of 187 1D Grade Details View 1D grade details by double clicking on a job in the 1D grading column...

Page 104: ...l Blemish image is on the right Button Definitions Button Description Previous Error Moves upward from the current file location to the next error Next Error Moves downward from the current file locat...

Page 105: ...an be accessed by clicking on the Summary Report button when viewing a log file The report gives a summation of the entire job and each sector s settings and parameters It also shows example images wh...

Page 106: ...s using alcohol and a lint free cloth if required Annually If you have the Barcode Verification feature replace the Calibration Card every year A new calibration card needs to be purchased through Omr...

Page 107: ...ead to LVS 7000 interface cables are not plugged in or are damaged System is acquiring every other label The label repeat is set too large Image has uneven lighting The line lights have moved An LED m...

Page 108: ...ons Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 108 of 187 Mechanical Diagrams All technical drawings are copyrighted in respect to their manufacture All respected trademark rig...

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Page 130: ...amera o ColorMode 1 is a color camera DistanceMethod 0 I7000 shows Encoder Triggers DistanceMethod 1 Encoder distance is shown in inches EncoderPort is determined by the encoder board s serial port in...

Page 131: ...line 3 100ms do not stop Line06 Database engine I O line 3 100ms immediately Line07 Delta E I O line 3 100ms do not stop Line08 Die cut I O line 3 100ms do not stop Line09 Duplicate I O line 3 100ms...

Page 132: ...tivity controls for Matrix and Die Cut available during setup SquareSize is the size of boxes that any given Blemish sector will be cropped into TargetDPI is used for Blemish quality Lower settings he...

Page 133: ...odes that must be present on the Calibration screen to complete calibration Data Rmax Rmin and Xdim are marked on the card and should be entered to match those values MaxWhite is the highest reflectan...

Page 134: ...t X characters Debug Debug is not user configurable and should not be altered unless requested by a qualified Omron Microscan representative Debug Mode 0 Encoder Parameters The Encoder parameters are...

Page 135: ...is at splice table buttons not enabled Red Next error at splice table web stopped accept not enabled replaced enabled System will begin inspecting once error has reached camera all other errors will b...

Page 136: ...it takes to grade a barcode ANSI standards require at least 10 lines MinimumPassScore activates an error signal and logs an error in the log MinimumWarningScore activates a warning that alerts an oper...

Page 137: ...MultiCamera 0 turns off the camera o To turn on a second camera specify the camera s serial number example MultiCamera camera serial number PhotoeyeSkip 0 means that every photoeye trigger is used o...

Page 138: ...should only be configured by an Omron Microscan representative FailOutputLine should only be configured by an Omron Microscan representative PLC DataValidOutputLine 0 DataValidDwell 0 PassOutputLine 0...

Page 139: ...de after one time though the associated image file Simulation HealthCheck 0 Path Speed 50 StopOnWrap 0 Skew Blemish Parameters These settings affect the ability of the LVS 7000 to process cartons on a...

Page 140: ...Start button in pushed This is needed on LVS 7000 systems to not miss the first label 0 is off 1 is on HopX and HopY tracks the movement of the labels in the horizontal and vertical direction Log is...

Page 141: ...able CameraToRollCount is a special function used as of version 5 1 0 and is the distance from the camera to the second splice location on the mandrel ChangeRollOnFly is used only if directed by an Om...

Page 142: ...ia Tcp Ip o LaneDivision 4 divides the web into lanes to make separate log files per lane LastBCLCode is active when LaneDivision 4 A unique roll number given LastBCLRoll is active when LaneDivision 4...

Page 143: ...erCase is used in conjunction with LaneDivision 4 It is the number of rolls in a case Once this number is reached the case number is incremented and the roll number goes back to 1 SerialNumber is the...

Page 144: ...Omron Microscan representative TiltedRead attempts to read a short in height barcode by applying a slight rotation TriggerStopMotionOnLearnBlemish tells the software to send a stop motion signal when...

Page 145: ...CLRoll 000 LvsContactSensor 0 LvsContactSizeY 96 MakeReady MaxCpuBusyPercent 100 MaxErrPerSec 30 MaxThumbnails 1000 MaxTriggerGap 0 MinimumPreserveLength 10 MonitorInterval 10000 MonthsBeforePasswordC...

Page 146: ...scan HMI Command Center or a non Omron Microscan system o Enter off if the LVS 7000 is not connecting to another system Note that all remaining settings such as Host Port1 Port2 etc do not apply if th...

Page 147: ...re using the normal LVS 7000 software with enhanced tracking features Below are a couple of steps that highlight the LVS 7000 ePedigree process 1 When drawing a sector over a 2D Data Matrix code make...

Page 148: ...ions Manual Version 5 6 X Page 148 of 187 2 Choose the Check for Duplicates option to make sure that the barcode s encoded data is unique for this job or the sect When running the job a DU error will...

Page 149: ...3 Draw an OCR sector around the human readable characters and let it match its corresponding barcode In this example we have to start matching OCR at position 17 of the barcode because the barcode is...

Page 150: ...me AppData Roaming Label Vision Systems LVS 7000 Windows XP C Program Files Label Vision Systems LVS 7000 2 Create and name a target folder where images can be saved see below 3 Open the Lvs7000 ini f...

Page 151: ...mages although the on screen images may not immediately update 9 Stop the Job and close the software then stop the printer 10 Navigate to the Image Capturing folder that was created earlier and the im...

Page 152: ...S 7000 program and stop the printer 4 Navigate to the LVS 7000 folder Windows 7 C Users User Login Name AppData Roaming Label Vision Systems LVS 7000 Windows XP C Program Files Label Vision Systems LV...

Page 153: ...the job is loaded click the Start New Run button and jog the printer for a desired amount of images Each label repeat should be a full image 12 Stop the printer 13 Stop the Job and close the software...

Page 154: ...rcode Grade 1D and 2D Barcodes Optical Character Recognition OCR Optical Character Verification OCV Blemish Detection Delta E Barcode 1D and 2D Health Check To purchase a software module contact your...

Page 155: ...ppears see below The window displays your system s dongle number referred to as the serial number below as well as the codes that have already been authorized and unlocked on your system 4 Enter the a...

Page 156: ...Windows 7 operating system 1 After receiving the LVS 7000 software files to download extract the zip file contents to the 7000 system s hard drive Navigate to this folder and double click the Setup e...

Page 157: ...al Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 157 of 187 5 Device Drivers may now be updated Click Finish to continue with the 7000 installation 6 The InstallShield Wizard now pops up...

Page 158: ...Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 158 of 187 7 The InstallShield Wizard begins installation and shows a status bar 8 After installation is complete the window below a...

Page 159: ...9 Folders Windows 7 user folder C Users username AppData Roaming Label Vision Systems LVS 7000 Windows XP user folder C Program Files Label Vision Systems LVS7000 11 Locate the Lvs7000 ini file in the...

Page 160: ...ini file to reflect the same values in the Original Lvs7000 ini file DO NOT change values in the Original Lvs7000 ini file Values in the LVS7000 ini file can be changed but do not delete any extra lin...

Page 161: ...ing all of the labels for defects If defects are detected AutoScan can help the operator quickly identify what is going wrong by finding the affected area of the web and going into Freeze mode to conc...

Page 162: ...ow AutoScan Window on the Running the Job screen 3 Click on one of the above checkboxes to open the AutoScan program When the AutoScan program opens click the maximize button in the title bar to enlar...

Page 163: ...s Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 163 of 187 4 Four tiles also referred to as areas of interest are displayed on the AutoScan window Each unconfigured tile is a live...

Page 164: ...by clicking one of the following buttons 2 x 2 Inspects up to 4 areas of interest default setting when AutoScan is opened 3 x 3 Inspects up to 9 areas of interest 4 x 4 Inspects up to 16 areas of inte...

Page 165: ...7000 Operations Manual Version 5 6 X Page 165 of 187 6 Click the tile to be configured The selected tile is outlined in a green border By default the first tile is selected and highlighted in green Se...

Page 166: ...the Setup button The Setup mode window appears with the image maximized see below Double clicking on the screen automatically switches between Setup mode and the selected tile mode 2 x 2 3 x 3 or 4 x...

Page 167: ...he desired duration Values range from zero 0 seconds off to 60 seconds Tiles with a hold time set to zero seconds will not be analyzed by the AutoScan program and the LVS logo appears over the tile as...

Page 168: ...yed in Cycle mode by left clicking your mouse on the area of interest in the image the red crosshair will move to that area and while pressing down the left mouse button drag the image so that the red...

Page 169: ...Version 5 6 X Page 169 of 187 c Set Zoom Set the zoom the size the image will display in Cycle mode by sliding the right vertical scroll bar to the desired size Values range from 0 06X smallest zoom...

Page 170: ...the tile settings are complete return to the main tile display by clicking either the 2 x 2 3 x 3 or 4 x 4 buttons The updated image is visible in the tile display e Follow the above steps for each t...

Page 171: ...on does not stop image updates it keeps the current tile maximized and will not move to the next tile Tip Double clicking on the screen automatically switches between Cycle mode and Freeze mode 9 When...

Page 172: ...current Windows user name to the list of LVS 7000 operator names If there is a match and if the operator s LVS 7000 password is set to AUTO then the user will automatically be logged in to the LVS 700...

Page 173: ...the LVS 7000 software 9 Open the LVS 7000 software The user should automatically be logged in and the Create a New Job or Load an Existing Job screen is visible The user is not prompted to enter a use...

Page 174: ...job creation process INSTALLING SCANPROOF SOFTWARE Step 1 Install Software NOTE Windows Administrator Access is mandatory to perform this installation See the ArtProof ScanProof Installation Guide inc...

Page 175: ...Create a NEW job in LVS software In the Step 7 screen enter a name for the new job A description can also be entered Click the button to save the job Click Yes when you see the dialog box shown at ri...

Page 176: ...000 Operations Manual Version 5 6 X Page 176 of 187 This will reopen the screen to create sectors Click the button to advance to the next screen Step 3 Select the Master PDF In the Step 4 screen Blemi...

Page 177: ...ill open for you to select the Master PDF artwork file Browse to the location of your Master PDF select the file and click Open Step 4 Open Master PDF in ScanProof LVS 7000 software becomes hidden Sca...

Page 178: ...ations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 178 of 187 Click the Check Mark icon to confirm the Master PDF Step 5 Run Comparison Under the File Folder icon select Setup t...

Page 179: ...n the comparison between the Master PDF and the BMP image of the sector created earlier Step 6 Review Differences A list of differences between the labels if any are found will appear You can review t...

Page 180: ...and Generate Report Once you have completed the review click the Generate Report icon In the open dialog box select a status of PASS or FAIL for the comparison You may also complete additional fields...

Page 181: ...le name of the report The report must be saved in the Jobs folder typically in the following location C Users username AppData Roaming Microscan LVS 7000 Jobs filename ArtworkComparison where filename...

Page 182: ...0 Operations Manual Version 5 6 X Page 182 of 187 See an example of a ScanProof report below pages 1 2 of a 5 page report Step 8 Return to LVS 7000 Software Click the upper right button of the ScanPro...

Page 183: ...LVS 7000 Operations Manual Version 5 6 X LVS 7000 Operations Manual Version 5 6 X Page 183 of 187 LVS 7000 software and Blemish settings screen will reappear once ScanProof closes...

Page 184: ...e to complete the Blemish Tool setup and save the job If the report status is set to FAIL a warning message will appear to request creation of a new Blemish sector Select Discard this sector Click the...

Page 185: ...isables AutoStop feature AutoStop 3 enables AutoStop feature AutoStop3Output N Where N is the output line 1 8 that sends the immediate STOP signal not constrained by StopMotionDelayDistance AutoStop3D...

Page 186: ...unning screen click the button in the Counters section a The Counters section will now be replaced with Stop Counters containing i set count box containing the value entered in step 2b ii current coun...

Page 187: ...the values read from sector 1 6 When the LVS7000 system reaches the specified stop count an immediate stop signal will be output on the designated line for the designated dwell time both defined in t...

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Omron Microscan LVS 7000, Operation Manual

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