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External Return Bin Installation and Service Guide/

67-2038 Rev D

Service

3-7

Cam Locks

4. Unscrew the

hex nuts

with a wrench.

Figure 3-15.

Unscrewing the hex nuts

5. Remove the defective

lock

(s).

Figure 3-16.

Removing the cam locks

6. Insert the new cam locks into the double D punch (holes) on the sheet metal.

Figure 3-17.

Holes for cam lock

7. Secure the cam locks with the hex nut.

8. Check the flange positions.

Figure 3-18.

Flange stop positions

9. Install the pawls. Secure them with the M5 nylock nuts.

Summary of Contents for ERB

Page 1: ...External Return Bin Installation and Service Guide 67 2038 Rev D ...

Page 2: ...c 1201 Charleston Road Mountain View CA 94043 650 251 6100 www omnicell com Omnicell and the Omnicell design mark OmniBuyer OmniCenter OmniRx OmniSupplier SafetyMed SafetyPak SafetyStock and Sure Med are registered trademarks Anesthesia TT Anesthesia Workstation Anywhere RN Executive Advisor Flexbin Medication Surveillance OmniDispenser OmniLinkRx OmniScanner OmniTrack OmniTT OpenTouch OptiFlex Op...

Page 3: ...3 2 12 OmniRx 2 17 Attaching the ERB to the OmniRx 2 17 Cabling for the OmniRx G3 2 18 Half Cell 2 19 Attaching the ERB to the Half Cell 2 19 Cabling for the Half Cell G3 2 20 One Two and Three Cell Cabinets 2 21 Attaching the ERB to the One Two and Three Cell Cabinets 2 21 Cabling for One Two and Three Cell G3 Cabinets 2 23 Anesthesia Workstation AWS G3 2 26 Attaching the ERB to the AWS G3 2 26 C...

Page 4: ...esthesia Workstation AWS G4 2 58 Attaching the ERB in the Upper Position 2 58 Attaching the ERB in the Lower Position 2 60 Cabling for the AWS G4 2 61 Cabling for the AWS G4 with the ERB Mounted in the Upper Position 2 61 Cabling for the AWS G4 with the ERB Mounted in the Lower Position 2 66 Wall or Table Mount 2 71 Daisy Chains 2 72 Implementation 2 77 Power Up 2 77 Configuration and Test 2 77 Se...

Page 5: ...uch cabinets One two and three cell Color Touch cabinets Anesthesia Workstations Walls Table tops The ERB comes built with a standard 4 foot cable mounted on the right side of the bin Software Requirements The cabinet to which the ERB is attached must be running Color Touch 5 3 or higher Software Configuration Options Refer to the Color Touch user guide of the version on the cabinet for the option...

Page 6: ...ts components or spares see Appendix A Parts on page A 1 Figure 1 1 ERB Mfg Assembly 14 7030 Mounting Brackets Kit 20 6021 contains various mounting brackets The mounting part numbers and type are stamped into the metal OmniRx Figure 1 2 OmniRx brackets Return Door Access Door key 2204 key 2202 Foam Pad Metal Retainer Strain Relief Plug Cover 4 ft Cable Assy Molex Connector 3 Pin Header 6 Pin Head...

Page 7: ...stallation and Service Guide 67 2038 Rev D Overview 1 3 ERB Components OmniTT Figure 1 3 OmniTT brackets Half Cell Cabinet Figure 1 4 Half cell cabinet brackets One Two and Three Cell Cabinet Figure 1 5 One two and three cell cabinet brackets ...

Page 8: ...ew ERB Components External Return Bin Installation and Service Guide 67 2038 Rev D 2011 Omnicell Inc Anesthesia Workstation AWS G3 Figure 1 6 AWS G3 bracket Anesthesia Workstation AWS G4 Figure 1 7 AWS G4 bracket ...

Page 9: ... Return Bin Installation and Service Guide 67 2038 Rev D Overview 1 5 ERB Components Wall and Table Templates Drill templates are available for mounting an ERB to a wall or table Figure 1 8 Wall and table mount templates 60 0052 ...

Page 10: ...1 6 Overview ERB Components External Return Bin Installation and Service Guide 67 2038 Rev D 2011 Omnicell Inc ...

Page 11: ... left side of the cabinet continue in this section to change the cabling configuration 1 Place the ERB on a flat clean surface 2 Open the access door using both keys Key 2204 unlocks the access door Key 2202 overrides the solenoid Figure 2 1 Unlock the access door Important The ERB cable assembly is configured to be installed on the right side of cabinets with the cables leading to the back If the...

Page 12: ...n in Figure 2 2 and unscrew the two 4 40 flat head fasteners from under the ERB Figure 2 2 Unscrewing the fasteners 4 Turn the ERB upright and lift out both I O cover plates Figure 2 3 Removing the I O cover plates 5 Remove the PCB solenoid metal mount a Open the return door b Push the pawl of the solenoid to the left Figure 2 4 Pushing the pawl ...

Page 13: ...on both sides of the PCB solenoid plate d Maneuver the PCB solenoid mount around the sheet metal tabs and nuts Remove the lower rim first Figure 2 6 Removing the PCB solenoid mount Under the PCB solenoid mount is an internal cover to reduce the radiated emissions level 6 Remove the RFI cover that is under the PCB solenoid mount a Loosen the two hex nuts on either side of the internal cover using a...

Page 14: ...w solenoid cable for convenience Figure 2 8 Disconnecting solenoid cable c Lift the RFI cover off the two studs Slide the wiring rubber grommets down the two keyhole slots and remove the RFI cover completely Figure 2 9 PC board with RFI cover removed 7 Unplug the PowerCom cable from J1 on the PC board Figure 2 10 J1 location on the PC board ...

Page 15: ...cable 9 Squeeze and pull the black grommet to remove it from the opening 10 Remove the black plug cover by pushing against the groove from the inside with a screwdriver Figure 2 12 Removing the plug cover 11 Thread the PowerCom cable through the rear cutout on the opposite side of the ERB The correct orientation of the cable assembly exiting from the left side of the ERB is shown in the figure bel...

Page 16: ... Snap the plug cover into the left side D cutout adjacent to the cable assembly The plug covers the opening which will be used for future hardware developments Figure 2 15 Snapping in the plug 14 Rotate the lower plates The open side of the left lower plate should face left The open side of the right lower plate should face down This allows the left cover plate to protect the cables being routed o...

Page 17: ...o pinch any wires Figure 2 17 Left I O cover plate 16 Re insert the PowerCom cable into J1 on the PC board Make sure all 6 pins on the cable connector are inserted Figure 2 18 J1 location 17 Secure the left I O cover with the 4 40 flat head fastener removed in step 3 on page 2 2 Figure 2 19 Replacing the fasteners Note The 6 pin white connector is not used 6 pin connector ...

Page 18: ...Make sure wires are not pinched Figure 2 20 RFI rubber grommet b Reconnect the 2 position yellow wire solenoid cable and slide the internal cover over the studs Figure 2 21 Sliding RFI over studs c Retighten the two hex nuts Tighten using the 5 16 nut driver or socket 19 Reinstall the PCB solenoid mount with the solenoid inserted first into the ERB housing clearing the return door Keep the externa...

Page 19: ... the plate 21 Tighten the two loose nuts with a 5 16 nut driver Figure 2 23 Tightening the nuts 22 Install the right I O cover plates 23 Secure the right I O cover plates with the 4 40 flat head fastener removed in step 3 on page 2 2 The side that does not have the cable installed has the two D cutouts covered by the I O cover Figure 2 24 Covered cutouts 24 Close the return door 25 Check that the ...

Page 20: ...binets that have the new G4 E box see Installation on G3 Cabinets with G4 Console Upgrade on page 2 40 For installation on G4 cabinets see Installation on G4 Cabinets on page 2 45 This section describes installation procedures for the following OmniTT on page 2 10 OmniRx on page 2 17 Half Cell on page 2 19 One Two and Three Cell Cabinets on page 2 21 Anesthesia Workstation AWS G3 on page 2 26 Omni...

Page 21: ...handle 3 Secure the handle with the two screws removed in step 1 Note the threaded hole orientation 4 Place the External Return Bin on a flat clean surface before opening the access door with both keys Use key 2204 to unlock the access door and key 2202 to override the solenoid Figure 2 28 Opening the access door 5 Align the two drilled holes on the transport handle to the two drilled holes inside...

Page 22: ...he back then prop it open with a switch panel housing or the prop arm on a newer electronics tray Figure 2 30 Propping the cover 2 Review the back panel layout in Figure 2 26 Figure 2 31 Back panel layout 3 Remove the AUX cable connector at the rear of the electronic sled by pushing down on the AUX connector and pulling it out through the back Figure 2 32 Removing the AUX cable connectors prop arm...

Page 23: ...onnector Figure 2 33 Removing the other Aux connector 5 Unplug the 4 pin connector from J24 labeled AUX on the PowerCom board then remove the cable Figure 2 34 Unplugging the 4 pin connector 6 Insert the black AUX connector from the External Return Bin retrofit cable assembly 42 7052 into the first opening Figure 2 35 Inserting the AUX connector from the ERB cable assembly ...

Page 24: ...UX cable assembly into J24 labeled AUX on the PowerCom board Figure 2 36 Plugging in the 4 pin connector 8 Plug in the 3 pin connector with the blue and yellow cables on the retrofit AUX cable assembly into J16 labeled MAG on the PowerCom board Figure 2 37 3 pin connector location 9 Thread the ERB cable connector white through the second AUX opening Figure 2 38 Threading the ERB cable connector ...

Page 25: ...n the retaining bracket 11 Snap on the black grommet over the outside ERB cable 12 Push the grommet half way through the second AUX opening 13 Snap the metal retainer into the groove of the black grommet The grommet covers the cable so that the metal retainer snaps in the grommet groove and secures the cable to the inside back of the electronic sled Figure 2 40 Snapping the grommet and retainer in...

Page 26: ...ev D 2011 Omnicell Inc 14 Connect the ERB 6 pin female connector to the Molex mini fit Jr 6 pin connector on the retrofit AUX cable assembly Figure 2 42 Connecting the 6 pin connector 15 Tuck all the cables out of the way Use cable ties as needed Figure 2 43 Tucked cables 16 Remove the prop then close the console cover ...

Page 27: ...2 44 Assembling the transport handle 2 Remove the screws that secure the original transport handle on the right side of the OmniRx Color Touch cabinet Figure 2 45 Removing the original transport handle 3 Remove the original transport handle and replace it with the modified transport handle 4 Secure the new handle with the screws removed in step 2 5 Place the mounting plate over the modified transp...

Page 28: ...gure 2 47 Aligned screw holes 7 Open the ERB access door with both keys Use key 2204 to unlock the access door and key 2202 to override the solenoid 8 Fasten the ERB to the mounting plate with the two 8 hex nuts Figure 2 48 Hex nut locations 9 Close and lock the access door Cabling for the OmniRx G3 Connect the ERB to the OmniRx using the same procedures as for the OmniTT and half cell cabinets Se...

Page 29: ...on on G3 Cabinets Half Cell Attaching the ERB to the Half Cell 1 Install the half cell mounting bracket to the right side of the half cell using 4 8 32 x 1 4 flat head cap screws Figure 2 49 Installing mounting bracket 2 Align the drilled holes circled on the ERB to the half cell bracket plate Figure 2 50 Aligned drill holes ...

Page 30: ...4 to unlock the access door and key 2202 to override the solenoid Figure 2 51 Opening the access door 4 Secure the ERB with four 8 hex nuts Figure 2 52 Hex nut locations 5 Close and lock the access door Cabling for the Half Cell G3 Connect the ERB to the half cell cabinet using the same wiring procedures as for the OmniTT and OmniRx See Cabling for the OmniTT G3 on page 2 12 8 hex nut locations ...

Page 31: ...g it on the left side See Cable Assembly Configuration on page 2 1 for instructions Install the ERB on the right side of a multi cell cabinet configuration which always has the cabinet with the PC box on the right side Attaching the ERB to the One Two and Three Cell Cabinets 1 Assemble the two 8 32 x 3 8 socket head cap screws to the modified transport handle in the kit Figure 2 53 Assembling the ...

Page 32: ...handle Figure 2 55 Placing mounting bracket 4 Open the ERB access door with both keys Use key 2204 to unlock the access door and key 2202 to override the solenoid 5 Align the ERB drilled holes to the metal studs on the mounting plate Figure 2 56 Aligned drill holes 6 Fasten the ERB to the mounting plate with 8 hex nuts in two places Figure 2 57 Securing the ERB 7 Close and lock the access door ...

Page 33: ...structions 2 23 Installation on G3 Cabinets Cabling for One Two and Three Cell G3 Cabinets 1 Pull out the PC box Figure 2 58 PC box pulled out 2 Lift and remove the PC box lid Figure 2 59 Lifting the lid 3 Remove the two AUX connectors Figure 2 60 AUX connector locations inside and outside of PC box ...

Page 34: ...stall the AUX connector from the ERB kit Figure 2 62 New AUX connector 6 Insert the 4 pin connector into the AUX COM connection on the PowerCom board Figure 2 63 4 pin connection location for the PowerCom cable 7 Plug in the 3 pin connector with the blue and yellow cables on the retrofit AUX cable assembly into J16 labeled MAG on the PowerCom board 8 Pull the ERB cable through the ERB connection o...

Page 35: ...ull any slack on the ERB cable out of the PC box 12 Snap on the black grommet over the ERB cable then push it half way through the second AUX opening Figure 2 65 Grommet placement 13 Snap the metal retainer in the grommet groove to secure the cable to the inside back of the electronic sled 14 Secure new cables in the PC box using a Kurly lock or cable tie Figure 2 66 Secured cables 15 Cover the PC...

Page 36: ... the left side 1 Place the AWS bracket on the left side of the AWS and fasten to the side with four 8 32 x 3 16 buttonhead screws Figure 2 67 Placing the AWS bracket on the left side of the AWS G3 2 Open the ERB access door with both keys Use key 2204 to unlock the access door and key 2202 to override the solenoid The I O cover plates can be seen Figure 2 68 I O cover plate locations 3 Lay the ERB...

Page 37: ...out both I O cover plates Figure 2 70 Removing the I O cover plates 5 Remove the PCB solenoid metal mount a Open the return door b Push the pawl of the solenoid to the left Figure 2 71 Pushing the pawl c Loosen but do not remove the two nuts on either side of the PCB solenoid plate with a 5 16 nut driver Figure 2 72 Loosening the nuts on both sides of the PCB solenoid plate ...

Page 38: ...er rim first Figure 2 73 Removing the PCB solenoid mount Under the PCB solenoid mount is an internal cover to reduce the radiated emissions level 6 Remove the RFI cover that is under the PCB solenoid mount a Loosen the two hex nuts on either side of the internal cover using a 5 16 nut driver or socket Figure 2 74 Loosening hex nuts b Disconnect the yellow solenoid cable for convenience Figure 2 75...

Page 39: ...ubber grommets down the two keyhole slots and remove the RFI cover completely Figure 2 76 PC board with RFI cover removed 7 Unplug the PowerCom cable from J1 on the PC board Figure 2 77 J1 location on the PC board 8 Remove the gray PowerCom cable from the right side of the ERB and set it aside Figure 2 78 Removing the PowerCom cable 9 Squeeze and pull the black grommet to remove it from the openin...

Page 40: ...e plug cover 11 Thread the PowerCom cable through the rear cutout on the opposite side of the ERB The correct orientation of the cable assembly exiting from the left side of the ERB is shown in the figure below Figure 2 80 PowerCom cable routing 12 Cover the gray PowerCom cable with the black grommet taken off in step 9 Squeeze the grommet together and push through the double D cutout on the left ...

Page 41: ...cable assembly The plug covers the opening which will be used for future hardware developments Figure 2 82 Snapping in the plug 14 Re insert the PowerCom cable into J1 on the PC board Make sure all 6 pins on the cable connector are inserted Figure 2 83 J1 location 15 Align the four circled drilled holes on the back of the ERB to the metal studs on the AWS mounting bracket Figure 2 84 Aligning the ...

Page 42: ...e right lower plate should face down This allows the left cover plate to protect the cables being routed out of the ERB The right cover plates will seal the cable openings on the right side of the ERB Figure 2 86 Orientation for left cover plates Figure 2 87 Left I O cover plate 18 Re install the I O cover plates being careful not to pinch any wires a Place the I O cover plates in position b Secur...

Page 43: ... 20 Review the rear layout of the workstation in Figure 2 54 Figure 2 88 Rear layout of AWS G3 Cabling for the AWS G3 1 Unlock the workstation with key 2036 by turning the key a quarter turn to the left Figure 2 89 Key 2036 orientation 2 Swivel the LCD monitor and keyboard to the left away from the worksurface Figure 2 90 Monitor orientation ...

Page 44: ...Return Bin Installation and Service Guide 67 2038 Rev D 2011 Omnicell Inc 3 Tilt the worksurface up pull it forward then lift it up and away Set it aside Figure 2 91 Tilting the worksurface Figure 2 92 Pulling the worksurface forward Figure 2 93 Lifting the worksurface ...

Page 45: ...e connector at the rear of the electronic sled by pushing down on the AUX connector and pushing it inside Figure 2 94 Removing the first AUX connector 5 Remove the second AUX cable connector Figure 2 95 Removing the other AUX connector 6 Unplug the 4 pin connector from J24 labeled AUX on the PowerCom board then remove the cable Figure 2 96 4 pin connector location ...

Page 46: ...2 into the first opening Figure 2 97 Inserting the AUX connector from ERB cable assembly 8 Plug in the 4 pin header connector on the retrofit AUX cable assembly into J24 labeled AUX on the PowerCom board Figure 2 98 Plugging in 4 pin connector 9 Plug in the 3 pin connector with the blue and yellow cables on the retrofit AUX cable assembly into J16 labeled MAG on the PowerCom board Figure 2 99 3 pi...

Page 47: ... cable connector white through the second AUX opening Figure 2 100 Threading the ERB cable 11 Slip the metal retaining bracket over the white connector pulling it down the cable Figure 2 101 Slipping on the retaining bracket 12 Snap on the black grommet over the ERB cable then push it half way through the second AUX opening Figure 2 102 Snapping on the grommet ...

Page 48: ...he grommet groove to secure the cable to the inside back of the electronic sled Figure 2 103 Metal retainer snapped in place 14 Connect the ERB 6 pin female connector to the Molex mini fit Jr 6 pin connector on the retrofit AUX cable assembly Figure 2 104 Connecting the 6 pin connector 15 Tuck all the cables out of the way Use cable ties as needed Figure 2 105 Tied cables ...

Page 49: ...Inc External Return Bin Installation and Service Guide 67 2038 Rev D Installation Instructions 2 39 Installation on G3 Cabinets 16 Place the worksurface back into place then lock it Figure 2 106 Completed installation ...

Page 50: ...g the ERB to the OmniRx on page 2 17 Attaching the ERB to the Half Cell on page 2 19 Attaching the ERB to the One Two and Three Cell Cabinets on page 2 21 Attaching the ERB to the AWS G3 on page 2 26 Cabling for the OmniTT G3 With a G4 Console Upgrade Connect the ERB to the OmniTT using the same wiring procedures as for the OmniTT G4 See Cabling for the OmniTT G4 on page 2 46 Cabling for the OmniR...

Page 51: ...me as attaching it to the AWS G3 but the cabling is different See Attaching the ERB to the AWS G3 on page 2 26 to attach the ERB This section describes the cabling 1 Remove the worksurface a Swivel the monitor out of the way Figure 2 107 Monitor swiveled away from worksurface b Use the cam lock key 2036 to unlock the worksurface c Tilt the worksurface up pull it forward then lift it up and away Se...

Page 52: ...move the plate on the back monitor side a On the left side of the E box inside the cabinet remove the screw that attaches the plate to the frame b Press the plate to the inside to remove it 3 Feed the ERB PowerCom cable in through the resulting hole 4 Connect the ERB adapter cable to the E box Figure 2 110 E box connection point for ERB on AWS G3 with G4 console upgrade ...

Page 53: ...onsole Upgrade 5 Route the gray ERB PowerCom cable around the front of the E box and connect it to the adapter cable Figure 2 111 Routing the ERB cable around the front of the E box Figure 2 112 ERB PowerCom cable connected to ERB adapter cable 6 Cover the PowerCom cable with the slot in the plate removed in step 2 ERB PowerCom cable ERB adapter cable ...

Page 54: ... Rev D 2011 Omnicell Inc 7 Put the plate back into the opening and screw it into place on the inside of the frame 8 Pull excess ERB PowerCom cable inside the frame and bundle the cables with cable ties 9 Attach the ERB PowerCom cable to the bracket on the inside of the chassis for strain relief Figure 2 113 Plate in place ERB PowerCom cable ...

Page 55: ...nets for attaching the ERB then use this section for the cabling The steps for attaching the ERB to the individual cabinets are in the following sections Attaching the ERB to the OmniTT on page 2 10 Attaching the ERB to the OmniRx on page 2 17 Attaching the ERB to the Half Cell on page 2 19 Attaching the ERB to the One Two and Three Cell Cabinets on page 2 21 This section describes the cabling pro...

Page 56: ...ief Cabling for the ERB on the Left Side of the Cabinet 1 Reconfigure the cabling in the ERB as described in Cable Assembly Configuration on page 2 1 2 Remove the lid from the cabinet a Use the 2378 cam lock key to unlock the lid Figure 2 115 Unlocking the lid b Rotate the lid up and lift it from the hooks that hold it Figure 2 116 Removing the lid c Place the lid aside Note Although it is possibl...

Page 57: ...er holder forward and remove it Figure 2 117 Removing the paper holder 4 Use a flat head screwdriver to remove the metal cutout on the back of the cabinet rocking it back and forth until the metal breaks away Figure 2 118 Opening slot for ERB Power Com cable Figure 2 119 ERB PowerCom slot location Note A limited number of systems might not have this cutout In such a case it is necessary to route t...

Page 58: ... Passing the ERB PowerCom cable through opening 6 Make sure at least 15 inches of the cable is inside the cabinet Figure 2 121 Measuring length of cable inside cabinet 7 Connect the ERB adapter cable to the ERB PowerCom cable Figure 2 122 Attaching the adapter cable to the PowerCom cable Note Do not secure the ERB PowerCom cable with the grommet yet to allow slack for routing the cable around the ...

Page 59: ...around E box Make sure the cable passes to the right of the kick stand Tinnerman tower so it doesn t get pinched Figure 2 124 Cable next to Tinnerman tower Note Do not connect the adapter cable to the E box before routing or the female connector will not clear the gap between the E box and the frame Note It might be necessary to flex the display assembly and front lid plastic to be able to pass th...

Page 60: ...er cable attached to E box 10 Insert the adapter cable into the corrugated slit tubing 81 1302 that is located behind the printer paper holder Figure 2 126 Corrugated slit tubing 11 Snap on the black grommet around the ERB PowerCom cable on the outside 12 Squeeze the grommet with pliers and insert it in the opening to secure the cable to the rear panel Figure 2 127 Inserting the strain relief grom...

Page 61: ...s and rotating it down 15 Lock the lid Cabling for the ERB on the Right Side of the Cabinet 1 Remove the lid from the cabinet a Use the 2378 cam lock key to unlock the lid Figure 2 129 Unlocking the lid Note Due to the lack of strain relief and potential for damage to the ERB PowerCom cable upon repeated cover replacement removal mounting the ERB on the right side of the cabinet is not recommended...

Page 62: ...e the lid aside 2 Connect the ERB adapter cable to the E box on the back right side 3 Connect the other end of the adapter cable to the ERB PowerCom cable Note For security integrity reasons the PowerCom cable must pass through the plane of the locked area and be connected inside the area covered by the lockable cover Do not pass the adapter cable through the plane of the locked area and have the ...

Page 63: ...th a cable tie Figure 2 131 ERB PowerCom cable secured next to E box 5 Bundle part of the adapter cable into the P clip and attach it to the E box This helps to relieve strain on the connector at the E box Figure 2 132 Adapter cable in P clip Note The PowerCom cable must be secured to the sheet metal on the side closest to the E box to ensure sufficient clearance when the cover is replaced and loc...

Page 64: ...et metal edges Figure 2 133 ERB installed on right side of OmniTT G4 seen from back 7 Replace the lid by setting it on the holder hooks and rotating it down 8 Lock the lid Cabling for the OmniRx G4 Connect the ERB to the half cell cabinet using the same wiring procedures as for the OmniTT and Half Cell See Cabling for the OmniTT G4 on page 2 46 Cabling for the Half Cell G4 Connect the ERB to the h...

Page 65: ... later the cables must be installed as follows 1 Insert a flat head screwdriver in the upper right cutout on the back of the left block off plate of the console assembly and rock it back and forth until the metal breaks away leaving an opening for the PowerCom cable Figure 2 134 Opening a slot for the ERB cable If mounting the ERB on the left side of the cabinet Figure 2 135 shows another possible...

Page 66: ...r slides 3 Connect the ERB adapter cable to the E box and secure it with a P clip Figure 2 137 ERB adapter cable connected and secured with P clip 4 Route the adapter cable down through the hole in the frame Figure 2 138 Adapter cable routed through frame Note Take care not to pull the E box off the slides altogether Use an assistant to make sure the E box does not fall ...

Page 67: ...E box Figure 2 139 Attaching PowerCom cable and adapter cable 6 Connect the PowerCom cable to the adapter cable 7 Bundle the adapter cable and secure it with cable ties 8 Re lock the drawer tabs and ensure that the drawer slide can open and close without interference 9 Slide the E box back into the cabinet 10 Snap on the black grommet over the PowerCom cable then squeeze it with pliers to secure i...

Page 68: ...WS has an optional worksurface installed Attaching the ERB in the Upper Position 1 Adjust the upper mounting bar on the right side of the AWS G4 The top bar should be at least 4 1 2 inches down from the bottom edge of the worksurface a Use a 1 4 Allen key to loosen the 5 16 set screw on both ends of the bar b Slide the bar into position c Retighten the screws 2 Attach the bracket to the upper bar ...

Page 69: ...eys Use key 2204 to unlock the access door and key 2202 to override the solenoid Figure 2 142 Access door and cam lock keys 6 Set the ERB on the bracket ledge aligning the pins on the ledge to the holes in the bottom of the ERB Figure 2 143 ERB being set onto bracket ledge pins 7 Attach the ERB to the bracket using four 8 32 button hd torx screws Figure 2 144 ERB attachment holes ...

Page 70: ... align the top of the bracket with the screws on the side of the AWS Figure 2 145 Alignment of bracket in lower position 3 Use a 1 4 Allen key to tighten the 5 16 set screws on both ends of each of the mounting bars 4 Open the ERB access door with both keys Use key 2204 to unlock the access door and key 2202 to override the solenoid Figure 2 146 Access door and cam lock keys 5 Set the ERB on the b...

Page 71: ...In some cabinets with the ERB in the lower position it is necessary to route the cable up the outside back of the cabinet and pass it through a slot onto the top of the chassis In some cabinets with the ERB in the lower position it is possible to pass the cable through an opening on the lower side and up through the chassis to the top Cabling for the AWS G4 with the ERB Mounted in the Upper Positi...

Page 72: ...2038 Rev D 2011 Omnicell Inc 2 Remove the cover from the E box a Use cam lock key 2378 to unlock the E box cover on the left monitor side of the chassis Figure 2 150 Unlocking the E box cover b Open the printer door and rotate the lever on the back wall Figure 2 151 Opening printer door Figure 2 152 Rotated lever ...

Page 73: ...r 3 Thread the ERB PowerCom cable up behind the ERB and through the round hole in the top of the chassis Install a rubber grommet to prevent the cable from chafing Figure 2 154 ERB cable routed onto top of chassis 4 Snip the plastic edge guard and fit it into the E box slot in the top of the chassis to protect the cables Figure 2 155 E box slot lined to protect cable Grommet ERB adapter cable Wire...

Page 74: ...re 2 156 ERB cable routed into E box slot 6 Bundle excess cable lengths and secure the cables to the cover with cable ties using the anchors in the chassis 7 Connect the ERB adapter cable into the E box Figure 2 157 ERB cable connected to E box 8 Close and lock the side cover a Insert the bottom edge of the cover into the slot below the E box Figure 2 158 Reinstalling E box cover ERB PowerCom cabl...

Page 75: ...binets b Tilt the cover up and into place Figure 2 159 Tilting cover back into position c Rotate the lever back into the locked position Figure 2 160 Lever in locked position d Close the printer cover e Close and lock the E box cover 9 Put the worksurface on and slide it closed 10 Screw the worksurface into place 11 Lock the worksurface ...

Page 76: ...face from the AWS G4 a Move the monitor out of the way b Use the cam lock key 2378 to unlock the worksurface c Remove the two front side screws Figure 2 161 AWS G4 worksurface with one of two screws removed d Pull the worksurface forward then lift it up and away Set it aside 2 Remove the cover from the E box a Use cam lock key 2378 to unlock the E box cover on the left side of the chassis Figure 2...

Page 77: ...e 67 2038 Rev D Installation Instructions 2 67 Installation on G4 Cabinets b Open the printer door and rotate the lever on the back wall Figure 2 163 Opening printer door Figure 2 164 Rotated lever c Tilt the cover back and pull it off Figure 2 165 Removing E box cover ...

Page 78: ...the top It will exit through the same rectangular opening as the wireway cable Install a rubber grommet in the hole to prevent the cable from chafing Figure 2 166 Hole in AWS G4 frame for routing ERB PowerCom cable 4 Snip the plastic edge guard and fit it into the slots in the top of the chassis to protect the cables Line both the rectangular slots where the cable enters from the chassis and the E...

Page 79: ... 2 168 ERB cable routed behind AWS G4 6 Connect the ERB PowerCom cable to the ERB adapter cable 7 Route the cable across the top of the chassis and into the slot for the E box Figure 2 169 ERB cable running across top of AWS chassis 8 Secure the cables to the cover with cable ties using the anchors in the cover 9 Connect the adapter cable into the E box Figure 2 170 ERB adapter cable connected to ...

Page 80: ...d lock the side cover a Insert the bottom edge of the cover into the slot below the E box Figure 2 171 Reinstalling E box cover b Tilt the cover up and into place Figure 2 172 Tilting cover back into position c Rotate the lever back into the locked position Figure 2 173 Lever in locked position d Close the printer cover e Close and lock the E box cover ...

Page 81: ...he location for the wall or table mount The facility should use the full size drill template to drill mounting holes through the wall or table Figure 2 174 Drill Templates 1 Open the access door to fasten the ERB to the wall or table 2 Align screw holes to holes in the wall table 3 Fasten the ERB to the wall or table with 8 fasteners 4 Close and lock the access door 5 Refer to the appropriate sect...

Page 82: ...ain can comprise up to 75 feet 22 86 meters of cabling without a relay When an ERB is daisy chained perform the following procedure to maintain the best performance 1 Open the return door of the ERB to remove the PCB solenoid metal mount a Push the pawl of the solenoid to the left Figure 2 175 Accessing the pawl b Lift the top handle to open the return door Figure 2 176 Opening the return door 2 R...

Page 83: ...Installation Instructions 2 73 Daisy Chains Figure 2 178 Loosening the metal plate nuts 3 Maneuver the metal plate around the sheet metal tabs and nuts Remove the lower rim first Figure 2 179 Removing the metal plate Note Do not completely remove the nuts one full turn should be enough ...

Page 84: ... the two hex nuts on either side of the internal cover using a 5 16 nut driver or socket Figure 2 180 Loosening hex nuts b Disconnect the yellow solenoid cable for convenience Figure 2 181 Disconnecting solenoid cable c Lift the RFI cover off the two studs Slide the wiring rubber grommets down the two keyhole slots and remove the RFI cover completely Figure 2 182 PC board with RFI cover removed ...

Page 85: ... already be set to ERB Figure 2 183 Setting the switches 6 Reinstall the RFI cover a Slide the two grommets back into the keyhole openings on the top and bottom of the RFI cover Hold the RFI cover over the studs against the rear wall Make sure wires are not pinched Figure 2 184 RFI rubber grommet b Attach the cable from the second ERB or FlexLock to the 6 position connector in the ERB Secure the c...

Page 86: ...t with the solenoid inserted first into the ERB housing clearing the return door Keep the external return door open while reinstalling the mount plate Figure 2 187 Installing the PCB solenoid mount 8 Maneuver the plate onto the two studs behind the nuts and position the bottom rim behind the sheet metal tabs Be careful not to pinch the wires behind the plate 9 Replace the PCB solenoid metal plate ...

Page 87: ... listed in the Hardware configuration menu on the Color Touch screen 1 Set this option to Yes to use the ERB 2 Test the ERB a Perform the return function in the application b Open and close the ERB door c Check the Color Touch screen for error or status messages 3 Give the pharmacist both ERB keys Menu Name External Return Bin Description Indicates that an External Return Bin is present and in use...

Page 88: ...2 78 Installation Instructions Implementation External Return Bin Installation and Service Guide 67 2038 Rev D 2011 Omnicell Inc ...

Page 89: ...Remove the ERB from its mounting Return Door Solenoid 1 Open the access door with keys 2204 unlocks access door and 2202 overrides access door solenoid 2 Open the return door by pushing the pawl of the solenoid to the left and lifting the handle Figure 3 1 Pushing the pawl Note Check the PCB light through the metal plate before replacing the board A green light indicates proper operation A red lig...

Page 90: ...neuver the metal mount around the sheet metal tabs and nuts until the lower rim can exit the housing first The solenoid is connected by a length of yellow wire long enough to allow pulling the PCB solenoid metal plate out of the ERB Figure 3 3 Removing the metal mount 5 Remove the two 6 32 PH Torx screws using a Torx screwdriver 10 and set them aside Figure 3 4 Removing the solenoid screws 6 Unplu...

Page 91: ...202 overrides access door solenoid 2 Open the return door by pushing the pawl of the solenoid to the left and lifting the handle Figure 3 5 Pushing the pawl return door handle 3 Remove the two M4x6mm FH Phillips screws securing the handle spacer with a Phillips screwdriver 2 then set the old handle aside Figure 3 6 Handle screw locations 4 Set the new return door handle in place 5 Secure the handl...

Page 92: ...ifting the handle Figure 3 7 Pushing the pawl 3 Remove the PCB solenoid metal plate by loosening the two nuts on either side of the plate using a 5 16 nut driver Do not completely remove the nuts Figure 3 8 Loosening the nuts holding the metal plate 4 Maneuver the metal mount around the sheet metal tabs and nuts until the lower rim can exit the housing first The solenoid is connected by a length o...

Page 93: ... J1 J2 and J3 connectors Figure 3 10 J connector locations 6 Remove the four 4 40 SOC screws 7 Replace the PCB Figure 3 11 Screw locations 8 Secure the new PCB with the 4 40 SOC screws 9 Maneuver the metal mount back into position 10 Tighten the two nuts on either side of the plate 11 Close the return door 12 Lock up the ERB J3 J1 J2 ...

Page 94: ... 2011 Omnicell Inc Cam Locks 1 Open the access door with keys 2204 unlocks access door and 2202 overrides access door solenoid Figure 3 12 Key lock locations 2 Remove the M5 nylock nuts with a 5 16 nut driver Figure 3 13 Removing nylock nuts 3 Remove the pawls Figure 3 14 Removing pawls ...

Page 95: ... Unscrewing the hex nuts 5 Remove the defective lock s Figure 3 16 Removing the cam locks 6 Insert the new cam locks into the double D punch holes on the sheet metal Figure 3 17 Holes for cam lock 7 Secure the cam locks with the hex nut 8 Check the flange positions Figure 3 18 Flange stop positions 9 Install the pawls Secure them with the M5 nylock nuts ...

Page 96: ...the orientation of the key notches Figure 3 19 Correct orientation of key notches after cam locks are replaced 11 Test the positions of the cam lock plate Key 2202 remains fixed in the lock when the lock plate is in the unlocked position Figure 3 20 Cam lock plate positions 12 Close the access door and lock the ERB ...

Page 97: ...ocks access door and 2202 overrides access door solenoid 2 Open the return door by pushing the pawl of the solenoid to the left and lifting the handle Figure 3 21 Pushing the pawl and opening the return door 3 Remove the three 4 40 x 1 4 FH undercut Torx screws from the underside of the LED mount bracket Figure 3 22 Removing the LED mount bracket screws 4 Remove the two 4 hex nuts securing the bra...

Page 98: ...ing LED bracket mount 6 Unscrew the two 4 hex nuts that secure the solenoid with a 1 4 nut driver and set them aside Figure 3 25 Removing the solenoid 4 hex nuts 7 Unplug the 2 pin Molex connector circled in Figure 3 26 8 Remove the solenoid and replace it with the new solenoid Figure 3 26 Replacing the solenoid 9 Attach the 2 pin Molex connector for the new solenoid ...

Page 99: ... nut driver 11 Route the cables carefully through the plate notch in the upper right corner The cables are tied with a cable tie Figure 3 27 Wire routing 12 Re install the LED bracket mount in the ERB carefully Figure 3 28 Re installing the LED bracket 13 Locate the two studs on the ERB and align them to the bracket holes Figure 3 29 Tightening the inside 4 hex nuts ...

Page 100: ... inside of the ERB with a 1 4 nut driver or socket 15 Re install the three 4 40 x 1 4 FH undercut Torx screws on the underside of the LED mount bracket Figure 3 30 Re installing the screws 16 Give the pharmacist both keys Cable Assembly Uninstall cable assemblies by referring to the steps by cabinet type Perform the disconnection and removal of cables by doing the steps in reverse order ...

Page 101: ...Cabling for the AWS G3 42 7053 power communications cable 4 ft cable assembly ERB cable assembly Molex connector ERB cable connector white ERB power comm cable CABLE ASSY PWR COMM 12 ERB Components Cable Assembly Configuration Anesthesia Workstation AWS G3 42 7058 AUX Connector retrofit AUX cable assembly CABLE ASSY RETROFIT AUX CT ERB ERB Components Anesthesia Workstation AWS G3 50 2102 51 2057 5...

Page 102: ...KT MOUNT 1 2 3 CELL ERB MOUNT OMNIRX ERB Mounting Brackets One Two and Three Cell Cabinets OmniRx 53 7156 metal retainer metal retaining bracket BRACKET AUX CUTOUT ERB ERB Components Anesthesia Workstation AWS G3 53 7159 AWS bracket BKT ANESTHESIA MOUNT ERB Anesthesia Workstation AWS G3 53 7264 LED bracket mount BKT LED MOUNT ERB COST REDUCTION Access Door 56 7019 foam pad LINER FOAM PAD ERB ERB C...

Page 103: ...AWS G3 94 6060 8 hex nuts 8 fasteners NUT HEX 8 32 SS OmniTT OmniRx Half Cell Anesthesia Workstation AWS G3 Wall or Table Mount 94 6063 4 40 SOC screws SCREW SHCS 4 40 X 1 4 SS Printed Circuit Board PCB 94 6090 94 6207 Kurly lock CABLE MOUNT KURLY LOK RICHCO KLB 350A RT CABLE MOUNT KURLY LOK RICHCO SKL45 250 Anesthesia Workstation AWS G3 94 6095 handle screws OmniRx handle screws 8 32 x 3 8 socket...

Page 104: ...40 X 3 16 PATCH SS UNDERCUT Access Door Cable Assembly Configuration Anesthesia Workstation AWS G3 94 6234 M4x6mm FH Phillips screws SCREW FH PHILLIPS M4X6 MM PATCH SS Return Door Handle Anesthesia Workstation AWS G3 94 6241 5 16 set screw SET SCREW 5 16 24 X 5 16 SS Anesthesia Workstation AWS G3 94 6413 1 4 20 x 3 4 screw SCREW FLAT HD 1 4 20 X 75 GRAY PAINT Anesthesia Workstation AWS G3 95 6007 ...

Page 105: ...52 STRAIN RELIEF HEYCO 1207 mounts to host cabinet 1 94 6060 NUT HEX 8 32 SS 8 94 6095 SCREW SHCS 8 32 X 3 8 SS 4 94 6132 SCREW BH TORX 8 32 X 3 16 SS 6 94 6151 SCREW FH TORX 8 32 X 1 4 SS T15 6 94 6203 SCREW BH TORX 8 32 X 7 8 SS 4 95 6007 CABLE TIE 4 IN 4 20 6097 ERB INSTALLATION KIT for tall cabinets 42 7052 CABLE ASSY RETROFIT AUX ERB 1 53 7156 BKT AUX CUTOUT ERB 1 53 7157 BKT MOUNT 1 2 3 CELL...

Page 106: ... 2051 STRAIN RELIEF HEYCO 1244 1 91 2052 STRAIN RELIEF HEYCO 1207 1 94 6060 NUT HEX 8 32 SS 8 94 6132 SCREW BH TORX 8 32 X 3 16 SS 6 94 6151 SCREW FH TORX 8 32 X 1 4 SS T15 6 95 6007 CABLE TIE 4 IN 4 20 6104 ERB INSTALLATION KIT for AWS G4 53 1058 BRKT MOUNT ERB AWS E W7 1 94 6181 SCREW FH TORX 8 32 X 3 8 SS NYLON PATCH 4 94 6202 SCREW BH TORX 8 32 X 1 2 SS 4 20 6105 ERB FACTORY INSTALLATION KIT f...

Page 107: ...TION KIT for 1 2 cell G4 53 7152 BKT HALF CELL MOUNT ERB 94 6060 NUT HEX 8 32 SS 94 6151 SCREW FH TORX 8 32 X 1 4 SS T15 20 6119 ERB INSTALLATION KIT a la carte for G4 Used to install an ERB in the field on all G4 products except ANT FRM 001 42 1336 01 CABLE ASSY ERB FLEXLOCK PC4 ADAPTER CTPC RX AWS 42 1336 02 CABLE ASSY ERB FLEXLOCK PC4 ADAPTER AWS E 42 7053 CABLE ASSY PWR COMM 12 51 7034 HANDLE ...

Page 108: ... KLB 350A RT 1 95 6007 CABLE TIE 4 IN 7 20 7001 ERB INSTALLATION KIT for AWS 42 7052 CABLE ASSY RETROFIT AUX ERB mounts to ERB 1 53 7156 BRACKET AUX CUTOUT ERB mounts to host cabinet 1 53 7159 BKT ANESTHESIA MOUNT ERB 1 91 2051 STRAIN RELIEF HEYCO 1244 mounts to ERB 1 91 2052 STRAIN RELIEF HEYCO 1207 mounts to host cabinet 1 94 6060 NUT HEX 8 32 SS 4 94 6132 SCREW BH TORX 8 32 X 3 16 SS 4 95 6007 ...

Page 109: ...nsole upgrade 40 G4 54 OmniTT G3 12 G3 with console upgrade 40 G4 left side 46 G4 right side 51 cam locks replacing 6 components of ERB 2 configuration cabling 1 daisy chains 72 ERB hardware 77 software requirements 1 D daisy chains 72 E E box cover closing 64 70 removing 62 66 F FlexLock 72 I installation 1 2 3 cell attaching ERB 21 cabling for G3 with console upgrade 40 G3 cabling 23 G4 cabling ...

Page 110: ... edge guard 63 68 printed circuit board replacing 4 R removing AWS G4 worksurface 61 66 E box cover 62 66 replace access door solenoid 9 cam locks 6 printed circuit board 4 return door handle 3 return door solenoid 1 return door handle replacing 3 return door solenoid replacing 1 S service access door 9 cable assembly 12 cam locks 6 printed circuit board 4 return door handle 3 return door solenoid...

Page 111: ...cument meet your needs If so please let us know what we re doing right If not please provide specific feedback E mail or fax your feedback as follows E mail Documentation Requests e mail group at documentationrequests omnicell com specify the document title or PN Fax Send this page along with your feedback to 650 251 6266 attention Documentation This document is designed to provide relevant techni...

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