OCEM AUGIER energy DIAM4200 Series Installation & Maintenance Download

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6021642 DIAM4200 5 to 20KVA rev 1-8.docx

II-30

INSTALLATION

II.1

PREPARATION

II.1.1 EQUIPMENT RECEPTION

II.1.1.1 Equipment delivered:

The following are delivered with the CCR:

▪

The

“Installation and Maintenance” instructions manual for the device

▪

A leaflet detailing possible added (non regular) options

▪

Factory test report for the device

II.1.1.2 Checking the equipment:

When the device is received, check that the frame and its components (in particular the electronic and

LV units) are in good mechanical condition with no distortion or signs of impact.

Check also that the power transformer shows no signs of being transported in a wrong position and that

its protective packaging is not damaged.

II.1.2 DEVICE LOCATION

In deciding the permanent operating location for the device, the following points must be kept in mind:

▪

An easy access must be kept to the front panel with no obstruction preventing the panel being opened.

▪

CCRs can be placed side-by-side

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Leave a gap of at least 20cm at the back of the device to allow sufficient ventilation

▪

Environmental conditions must be such that the temperature does not go outside the range -40°C to
+55°C and that relative humidity does not exceed a maximum of 95%.

▪

The location must be compatible with the “IP21” protection index of the CCR.

Summary of Contents for AUGIER energy DIAM4200 Series

Page 1: ...C 61822 et 61821 FAA AC 150 5345 10F Spec L828 L829 AENA PPT2 ed4 2004 60 21642 Diam4200 IM Installation maintenance Document available at http www augier com doc 6021642 pdf Energy Technology srl Operating office Via della Solidarieta 2 1 40056 Valsamoggia Loc Crespellano BO Italy Ph 39 051 6656 611 Fax 39 051 6656 677 ocem ocem com www ocem com VAT Nr IT 031 4821 1208 a division of Energy Techno...

Page 2: ...01 01 2015 1 1 70 Nomenclature corrections RG RG 19 05 2016 1 2 Corrections RG RG 07 07 2016 1 3 64 Fuse modification ED RG 04 11 2016 1 4 2 Warranty modification RG RG 15 05 2017 1 5 Add 20KVA power ED RG 17 11 2017 1 6 Diagrams and schematics update RG RG 20 02 2018 1 7 10 and 68 USB note and High T warning RG RG 08 03 2018 1 8 New logo RG RG 23 05 2018 ...

Page 3: ... due to damages or accidents resulting from negligence or lack of due care inadequate supervision or maintenance or erroneous use of the equipment or software Any other causes for which AUGIER shall not be held responsible e g resulting from an case of Force Majeure When Buyer has replaced AUGIER s parts with other parts Buyer must inform AUGIER in writing and without delay of any defects in goods...

Page 4: ...ATION Operating and maintenance personnel should familiarise and keep themselves trained with resuscitation techniques found in widely published manuals about first aid instructions ELECTROSTATIC DISCHARGE ESD Electronic sub assemblies and boards should be touched only for unavoidable operation replacement for example Before to operate maintenance people must first of all eliminate unwanted electr...

Page 5: ...________________________________________________________________ I 18 I 4 3 LOCAL INFORMATION FEEDBACK _______________________________________________ I 18 I 4 4 REMOTE INFORMATION FEEDBACK _____________________________________________ I 20 I 5 OPERATION _____________________________________________________________________ I 21 I 5 1 CONFIGURATION __________________________________________________...

Page 6: ...___________________________________________________________ II 31 II 1 3 4 Management by remote control _______________________________________________ II 31 II 2 CONNECTIONS __________________________________________________________________ II 32 II 2 1 POWER AND EARTH __________________________________________________________ II 32 II 2 1 1 LV supply _____________________________________________...

Page 7: ...nsulation ________________________________________ II 56 II 2 4 CIRCUIT SELECTOR __________________________________________________________ II 57 II 3 ADJUSTING THE CCR _____________________________________________________________ II 58 II 3 1 PARAMETER MODIFICATION ___________________________________________________ II 58 II 3 1 1 Preferred configuration values ___________________________________...

Page 8: ..._______________________________ IV 66 IV 4 2 OTHER FAULTS _____________________________________________________________ IV 67 IV 5 SPARE PARTS LIST _____________________________________________________________ IV 69 V APPENDIX A DIAGRAMS ____________________________________________ V 70 VI APPENDIX B JBUS TABLE ________________________________________ VI 73 VI 1 STANDARD JBUS TABLE________________...

Page 9: ...BREVIATIONS Abbreviation Definition A Ampere AC Alternating Current B Brightness CCR Constant Current Regulator DC Direct Current EFD Earth Fault Detector HV High Voltage IT Injection Transformer LFD Lamp Fault Detector LV Low Voltage OO Out of order V Volt VA Volt Ampere ...

Page 10: ...ternational standards In order to do this they use an adapted triggering and regulation mechanism that is not affected by external interference and does not emit measurable interference in the Aviation Band between 100 and 400 MHz The output current remains constant with an accuracy of 100mA for mains voltage fluctuations of 5 10 10 for IEC type At the rated load and the rated or higher voltage ac...

Page 11: ...ll the components connected to the power supply with for example the main switch the LV protections the electronics control motherboard the LV fuses and connection terminals It is located in the lower front part of the CCR The High voltage unit situated at the back of the CCR contains all the components connected to the output loop such as the power transformer the lightning arrestors the CI MALT ...

Page 12: ...uit selector Both cabinets are provided with hoisting eye rings with or without casters and can be located cuddled up to each other Standard cabinet 5 to 15KVA 500mm Wide x 750mm Deep x 1380mm High 20KVA 500mm Wide x 750mm Deep x 1575mm High Protection Index for the Casing IP 21 Contact us for other Protection Indices Distances inter axes if casters option 413 x 640 mm Usage Ambient temperature be...

Page 13: ...iry location sheltered from rain water discharges and chemical agents We must be consulted if the components are to be stored outside or in an ambient temperature out of the range 40 C 55 C I 2 4 DIMENSIONS A mm B mm C mm 5 to 15 kVA 1375 500 750 20KVA 1575 500 750 Load 5kVA 7 5kVA 10kVA 15kVA 20kVA Weight 127 kg 185 kg 195 kg 215 kg 315 kg B A C ...

Page 14: ...TION I 3 1 BLOCK DIAGRAMS See paragraph I 5 for the device operating description I 3 1 1Overview I 3 1 2Electronics I 3 2 GENERAL CIRCUIT DIAGRAMS See APPENDIX A DIAGRAMS Input circuits Main Contactor Power modules LV HV Transformer Output circuits Control Monitoring Measuring Board Interfaces ...

Page 15: ...k Output power 5 7 5 10 15 20kVA Power factor 97 at nominal voltage and rated resistive load Efficiency 80 at nominal voltage and rated resistive load Output Current Regulation Better than 100mA under the following conditions Power supply voltage 10 Frequency 45 to 66 Hz Load from 0 to 100 Load adaptation The DIAM4200 CCR does not require load adaptation the output voltage is purely sinusoidal at ...

Page 16: ...ss state Bx as seen in examples below and above Output current Io Output power Po Output current Io Output voltage Uo Local mode Access is given to B and B in order to increase decrease the brightness Remote control mode Auto is highlighted in order to indicate the current state Brightness selection in local mode Decrease brightness in local mode Increase brightness in local mode Io 0 00A STOP sto...

Page 17: ...ample the earth insulation fault level 1 is detected USB link An USB socket type B is located in front of the CCR in order to connect a lap top computer Rx indicator Data reception on USB connection Tx indicator Data transmission on USB connection Rx Tx Alphanumeric display VFD Blue display 16 x 140 pts upper line information datas lower line key definition Io 0 00A STOP stop local auto menu Monit...

Page 18: ...ntrol commands overlap priority is given to the first choice of brightness The remote control is either of the multiwire type 20 to 60 DC positive or negative or 120Vac or the dry contact type with internal power supply and or given by the mean of a serial network See paragraph II 2 2 for configuring the remote control type See paragraph I 5 2 for adjusting brightness values and protection levels ...

Page 19: ...A selected the load was cut more than 10 in VA Mains power supply outside limits Input voltage lower or greater than 10 Regulation outside limits as error regulation programmed values BAD Interface message control and monitoring board not present or faulty Fault ALARM represents a major fault of the CCR or due to an external event which have stopped the CCR in order to protect itself or the lighti...

Page 20: ...Burnt lamps appears Burnt lamps level 1 and 2 warnings If option Burnt lamps and FAA type Power drop See the Remote control terminal block connection table in the appendix MODBUS TCP link or Insulated RS485 link A JBUS table is accessible via an ethernet interface an insulated JBUS RS422 485 link or through the USB socket type B in front of the CCR The values in the table are used to control and m...

Page 21: ...ptions item is shown like press OK to go into the Options menu then scroll through the items until the Param access NO item is displayed Press modif in order to modify the parameter When the NO displayed blinks it is possible to change the parameter press or to in order to change NO to YES Save the modification by pressing OK Press esc twice to go back to the initial state ALL PARAMETERS ARE MODIF...

Page 22: ...ible to set two limits of the current range manually using the Current range menu I 5 3 PROTECTIONS I 5 3 1LV power monitoring Mains voltage Duration CCR status Ui 75 of rated voltage 0s CCR stops Power supply Warning Ui 130 of rated voltage 0s CCR stops Power supply warning Ui 85 of rated voltage 60s CCR stops Power supply warning Ui 120 of rated voltage 60s CCR stops Power supply warning 90 Ui 1...

Page 23: ...ing the Restarts number parameter Go into the menu Alarms and Warnings then Overcurrent I 5 3 5Cancelling Open circuit and Overcurrent faults Faults are memorised during a mains power loss Alarm message to cancel any faults press reset when CCR is energised in the stop mode I 5 4 AUTOMATIC OPERATION The operation of the device is programmed into the software In local mode the brightness selected f...

Page 24: ...1Normal position It is the operational position jumpers In horizontal position I 6 1 2Safety position By removing the two jumpers from the previous operating position as above the CCR will be disconnected from the loop in a safe and clearly visible way Then placing the two jumpers in horizontal position CCR s output and the two loop s terminals still isolated will be short circuited and grounded T...

Page 25: ...arch operations concerning the load This is the measurement position of the cut out plate WARNING Although the CCR and the loop are isolated the CCR can be switched ON In the case where the two jumpers are removed it should fail in Open Circuit CAUTION In order to avoid damaging the pins of the jumpers do not push or pull it asymmetrically from the sockets They must be placed or withdrawn with the...

Page 26: ...ing menu Two comparison levels warning and alarm are available They are preferably set at 1M and 100k Setting the Level EFD1 and Level EFD2 parameters Go into the menu Alarms and Warnings then Earth fault Remote indication Each level passed is indicated by a contact relay The insulation resistance value levels and warnings are transferred to the Jbus table Note this option can be used to diagnose ...

Page 27: ...d minimum 3 of lamps burned 2nd stage Before perform the calibration it is necessary to set the following parameter in the menu Calibration The X number must be set in function of the total number of lamps in the loop to realize the calibration X can be set for 1 to 10 lamps Example if the load loop is about 20 lamps set the X parameter to 1 1 20 5 3 Example If the load loop is about 200 lamps set...

Page 28: ...ne the number of burnt lamps in the output load it is necessary to realize a new learning calibration for 0 and X lamp burned I 8 6 TIME METERS This option performs time measurement for Running time for each brightness Total working time CCR is powered ON Elapsed time The total running time is compared to an internal value set preferably to 1000H When reached back indication is sent by a dry conta...

Page 29: ...er bus for monitoring and control 20 A output current In this case parameters in the Jbus file or from ALIZE4000 software are seen as standard max Current 6 6A External pluggable cut out 3 positions The following option can be designed after consultation IP protection 21 Various supply voltage Various output current For that case parameters in the Jbus file are seen as standard max read current 6 ...

Page 30: ...ortion or signs of impact Check also that the power transformer shows no signs of being transported in a wrong position and that its protective packaging is not damaged II 1 2 DEVICE LOCATION In deciding the permanent operating location for the device the following points must be kept in mind An easy access must be kept to the front panel with no obstruction preventing the panel being opened CCRs ...

Page 31: ...nd the type of protection already present on the CCR The following tables are given for information only for cable lengths between fuse boxes and CCRs of less than 30m Circuit breaker examples MG references 230V Power Supply 400V Power Supply Power LV cable gauge LV circuit breaker LV cable gauge LV circuit breaker 5 kVA 10 mm IC60N 50A C 6 mm IC60N 25A C 7 5 kVA 16 mm IC60N 63A D 10 mm IC60N 40A ...

Page 32: ...ack of the CCR by the two cage terminals provided the two power cables run from beneath the frame in the left duct and have to be connected to the power supply block in the left upper part of the LV unit Leave a loop in the power cable near the terminal to allow it to be opened II 2 1 2 Earthing The Main Earth circuit must be connected to the earthing stud situated in the lower part of the frame a...

Page 33: ... plate or on the Cut out plate if the option is present by crimping the lugs φ 8mm onto the core of the cable or onto the two terminals of the FAA isolating switch if this option installed WARNING For all brass screws and bolts of that load plate A TIGHTENING TORQUE RANGING BETWEEN 6 5 and 7 Nm MUST BE RESPECTED Connect the cable screens strap or braided to the CCR ground after having crimped a lu...

Page 34: ...m is made at the front of the CCR on terminal bloc provided on the interface board FAA or IEC type If the cable is screened connect the shield only on 1 side to the frame or at controller s ground terminal The control cables run from the front panel into the rubber grommet and have to be connected to the interface board laid on the frame ...

Page 35: ...put voltage or Contact with respect to C 8 B7 control Input voltage or Contact with respect to C 9 ON control Input voltage or Contact with respect to C 10 Aux1 control Input voltage or Contact with respect to C 11 Aux2 control Input voltage or Contact with respect to C 12 Aux3 control Input voltage or Contact with respect to C 13 Aux4 control Input voltage or Contact with respect to C 14 C Common...

Page 36: ...en collector note 3 19 20 Ground fault level 2 Open collector note 3 21 22 Fault lamps level 1 Open collector note 3 23 24 Fault lamps level 2 Open collector note 3 25 26 Hour meter Open collector note 3 27 28 Aux1 output CIMALT Open collector note 3 29 30 Aux2 output T 1 Open collector note 3 31 32 Aux3 output T 2 Open collector note 3 33 34 Aux4 output SV Open collector note 3 Power measurement ...

Page 37: ... Common to Pin1 to Pin 13 inputs Note 2 Note 2 for configuring the remote control type see Wiring remote control voltage configuration II 2 2 2 2 Monitoring dry contacts II 2 2 2 3 Terminal T Bloc Function SOURIAU Pin Type 16 17 T1 B1 return 19b 1 2 Dry contact 18 19 T1 B2 return 19b 3 4 Dry contact 20 21 T1 B3 return 19b 5 6 Dry contact 22 23 T1 B4 return 19b 7 8 Dry contact 26 T1 Local 19b 12 Dr...

Page 38: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 5 to 20KVA rev 1 8 docx II 38 II 2 2 3 AENA multiwire remote control with 20 to 60Vdc control supply This relay board is used for AENA connectors AENA connectors ...

Page 39: ...ee 16 Signalling open circuit alarm Configurable Monitoring T1 31 17 Common command Configurable Control T1 14 18 Common signalling Configurable Monitoring COM 19 Constant current regulator ON Configurable Monitoring T1 34 20 Over current alarm Configurable Monitoring T2 3 21 Burnout lamp warning Configurable Monitoring T2 6 22 Constant current regulator out of range alarm Configurable Monitoring ...

Page 40: ...h respect to C 3 T1 B3 control B3 Input voltage with respect to C 4 T1 B4 control B4 Input voltage with respect to C 5 T1 B5 control B5 Input voltage with respect to C 6 T1 ON control CC Input voltage with respect to C 7 T1 Circuit 1 control Input voltage with respect to C 8 T1 Circuit 2 control Input voltage with respect to C 9 T1 Circuit 3 control Input voltage with respect to C 10 T1 Circuit 4 ...

Page 41: ... outputs for remote control are situated at the back of the CCR II 2 2 7 1 Inputs contacts free of voltage only Terminal T Bloc Function FAA label Pin Type 1 T1 B1 control B1 Contact or short circuit with C 2 T1 B2 control B2 Contact or short circuit with C 3 T1 B3 control B3 Contact or short circuit with C 4 T1 B4 control B4 Contact or short circuit with C 5 T1 B5 control B5 Contact or short circ...

Page 42: ...put for activation Pins 1 to 13 CC when selected the CCR goes to B1 see Operating modes for multiwire FAA IEC remote control If there is a built in circuit selector under the CCR 2 to 5 ways Not used for special control II 2 2 8 Example of FAA wiring INTERNAL 20 to 60Vdc According AC150 5340 30 and only for control lines 3 Steps CCR DIAM4200 L828 L829 2 2nF ...

Page 43: ...d and indicated in the part number see at the end appendix C PART NUMBER IDENTIFICATION The 34 pin terminal blocks making up the inputs and outputs for remote control are situated at the back of the CCR II 2 2 10 1 Inputs 120Vac only Terminal T Bloc Function FAA label Pin Type 1 T1 B1 control B1 Input voltage with respect to C 2 T1 B2 control B2 Input voltage with respect to C 3 T1 B3 control B3 I...

Page 44: ...or multiwire FAA IEC remote control The circuit selector Option is not available with the 120 Vac option The remote control protection fuse is marked as PFU2 on the interface board 5x20mm 250V 500mAT II 2 2 11 Example of FAA wiring EXTERNAL 120 Vac According AC150 5340 30 and only for control lines 3 Steps CCR Neutral irrelevant Note than CCI is linked to earth through 1Mohm 2 2nF on the mother bo...

Page 45: ...age only Terminal T Bloc Function FAA label Pin Type 1 T1 B1 control B1 Contact or short circuit with C 2 T1 B2 control B2 Contact or short circuit with C 3 T1 B3 control B3 Contact or short circuit with C 4 T1 B4 control B4 Contact or short circuit with C 5 T1 B5 control B5 Contact or short circuit with C 6 T1 ON control CC Contact or short circuit with C 7 T1 Not used 8 T1 Not used 9 T1 Not used...

Page 46: ...8 docx II 46 II 2 2 13 Example of FAA wiring INTERNAL 120Vac According AC150 5340 30 and only for control lines 3 Steps CCR The 120V source is isolated from mains Note than CCI is linked to earth through 1Mohm 2 2nF on the mother board DIAM4200 L828 L829 2 2nF ...

Page 47: ...24 B5 return COM 25 NC 26 Local mode return NC 27 COM 28 NO 29 No power line Loop current NC 30 COM 31 NO 32 Open circuit alarm NC 33 COM 34 NO T2 1 Over current alarm NC 2 COM 3 NO 4 Regulation error alarm NC 5 COM 6 NO 7 Earth fault Level 1 warning NC 8 COM 9 NO 10 Earth fault Level 2 warning NC 11 COM 12 NO 13 Burn lamp fault Level 1 warning NC 14 COM 15 NO 16 Burn lamp fault Level 2 warning NC...

Page 48: ...tion feedback Relay contact CCR power OFF ON Information feedback NO Information feedback YES T2 25 Circuit 1 energised COM 26 NO 27 Circuit 2 energised COM 28 NO 29 Circuit 3 energised COM 30 NO 31 Circuit 4 energised COM 32 NO 33 Circuit 5 energised COM 34 NO Contact Relays 125VAC 0 3A or 30VDC 1A resistive load ...

Page 49: ...voltage 20V to 60V to control the inputs 1 70 X 0 X X X X 0 0 External voltage 20V to 60V to control the inputs 2 70 X 1 X X X X 0 0 Contacts to control the inputs 24V internal voltage 3 70 X 0 X X X X 0 1 FAA type only External voltage 115V to control the inputs 4 70 X 0 X 0 X X 1 0 FAA type only Internal voltage 115V to control the inputs 5 70 X 0 X 0 X X 1 0 IMPORTANT NOTICE This control inputs...

Page 50: ... ON ORDER 69 X X X X X X X 0 With ON ORDER B0 Brightness 69 X X X X X X 0 1 With ON ORDER B1 Brightness 69 X X X X X X 1 1 Without ON order Activating input B0 B1 B7 causes the device to start up at the selected brightness The CCR stops 0 2s after any order has stopped With ON order Activation of the ON input causes the CCR to start up at the preferred brightness defined B0 or B1 if no brightness ...

Page 51: ...rs S5 3 S5 4 2 Termination impedance S5 5 S5 6 Polarising resistors S5 7 S5 8 Polarising resistors Set the two switches to ON to activate the two polarising resistors on lines R and R value 2200 ohms Generally these switches are set to ON for the CCR on the end of the line For all other CCRs linked on the same bus leave them set to OFF Termination impedance Set the two switches to ON to insert a 1...

Page 52: ...s possible to change the speed and the ID in the Serial Link menu Speed 2400 4800 9600 19200 Baud ID 1 to 249 These changes are active after a device reset mains disconnection The 2 serial links access to the same jbus table with the same priority the last order is the one taken Communication for the link 1 or 2 is shown on the display by mean of 2 arrows Rx Tx Rx Tx The JBUS table is defined in a...

Page 53: ...er of words 1 Slave ID 1 IP parameters Ethernet interface number Default mask and address Maximum number of sockets clients 1 Mask 255 255 255 0 Address 192 168 100 160 2 2 Mask 255 255 255 0 Address 192 168 100 161 2 The IP mask 4 bytes and the IP adress 4 bytes are configurable in the following menu Parametres TCP IP esc OK Communication is shown on the display by mean of 2 arrows in out Connect...

Page 54: ...0 to 65535 20ms 141 Default brightness 3 0 to 7 0 stop X Brightness X II 2 2 20 Remote priority The CCR can be controled by 3 inputs Wires control COM 1 input RS422 or RS485 or MODBUS TCP COM 2 input RS422 or RS485 or MODBUS TCP Standard priority The wires remote control has the highest priority The COM 1 or COM2 control is applied when there is no wire order stop wire order The two COM 1 and COM2...

Page 55: ... be delivered with two independent 4 20mA current loops with the following features The two outputs are isolated 500V The load to be connected must be less than 200 Ohms I1 is connected to J10 pin 1 pin2 I2 is connected on J11 pin 1 pin2 4 20mA outputs configuration 4 20mA output Jbus address B7 B6 B5 B4 B3 B2 B1 B0 I1 loop current I2 loop power 69 X X X 0 X X X X I1 loop insulation I2 not used 69...

Page 56: ...output I2 4 mA Output Power Nominal Power 16 mA Example For 15 kVA nominal power and 9 6 kVA in the loop 64 of the nominal power I2 4 mA 9 6 15 16 mA 14 24 mA II 2 3 2 4 20mA loop current ground insulation First output If R earth 10M I1 4mA If R earth 1K I1 20mA Between 1K and 10M the loop current follows the ground value according the curve Second output not used 1 10 100 1000 10000 20 16 12 8 4 ...

Page 57: ...tact Operation with selectors The good practice to select or un select a way is to do it at null current Thus no overcurrent can appear and lamps remain protected At the contrary an instantaneous short circuit total or partial of the load will create an instantaneous overcurrent proportional to the load reduction during the regulation time These repeated overcurrents cause a reduction of the lifes...

Page 58: ...A I B2 3 40 A I B3 4 10 A I B4 5 20 A I B5 6 60 A Brightness number 6 Maxi current Setting value 100mA Mini current Setting value 100mA Protection Earth fault level 1 1M if option present Earth fault level 2 100K if option present Restarts number 1 Over current level 1 6 80 A 3 Disable time 2 50 s Over current level 2 6 93 A 5 Disable time 1s Over current level 3 8 25A 25 Disable time 200 ms Open ...

Page 59: ...aragraph I 5 2 If the CCR does not supply the desired current either it is in overload or the load contains transformers with open secondaries missing or burnt lamps II 3 1 3 Value of Open Circuit protection level See paragraph I 5 3 2 II 3 1 4 Value of Overcurrent protection levels See paragraph I 5 3 4 ...

Page 60: ... installation to the power The display lights up 5 Press local button the display seems to The CCR starts up and the output current is displayed on the front panel 6 Progressively increase the brightness levels using the selection buttons while systematically checking the current value shown by the numeric display maximum brightness being fixed at 6 6A 7 Decrease the brightness levels again then s...

Page 61: ... brightness levels using the selection buttons while systematically checking the current value shown by the numeric display maximum brightness being fixed at 6 6A 7 Decrease the brightness levels again then stop the CCR 8 Disconnect from the power connect the Lighting loop or replace the jumpers of the Cut out option If there is any problem e g tripping out Overcurrent do not repeat the tests chec...

Page 62: ...on of these different documents will allow the status of the system to be monitored facilitate management of spare part batches and improve if necessary maintenance procedures IV 2 PROCEDURE FOR INTERVENTION Before any intervention on a regulator Carry out the isolation of the CCR by consigning its power supply The isolating device shall be locked and located Check on the CCR the absence of supply...

Page 63: ...lation which could prevent proper cooling Remove dust from the electronic circuit boards and LV rack elements Check the tightness of power connections Lighting loop Power Earth Check operative functions in local and remote control IV 3 3 EVERY THREE YEARS The frequency with which these operations are carried out will depend on the usage of the CCR Start by a general visual inspection Check interna...

Page 64: ...SA 6021642 DIAM4200 5 to 20KVA rev 1 8 docx IV 64 IV 4 CORRECTIVE IV 4 1 FUSES ON MOTHER BOARD FUSE REFERENCE 5x20 3 15A Time lag CODE 10 27584 IV 4 2 FUSES ON INTERFACE BOARD FUSES 3 15AT FUSE 250V 100mAT FUSE 250V 500mAT ...

Page 65: ... Output current 1 0A for more than 500 ms Measure the output current value Large load increase on the loop caused by circuit switching Measuring board to motherboard link faulty Check state of the ribbon cable between measuring board and motherboard Protection detection level setting on motherboard Check setting of the level in the menu Alarms and warnings then Open circuit IV 4 3 3 Overcurrent fa...

Page 66: ...itch OFF the main power supply of the regulator as well as the circuit breaker on the front panel of the regulator Be sure that no electrical power supply can be provided to the regulator from the installation Security rules of electrical consignment should be applied on the power supply 2 Wait 1 minute for all internal stored energy to be discharged 3 Unscrew the regulator rear panel hex screws a...

Page 67: ...DC Or 120Vac Some brightness levels do not work in remote control mode The master switch does not close for a brightness command which causes a fault Faulty link Check the wiring for the remote control links Faulty link Check the wiring for the remote control links Command photoMOS defective Check photoMOS operation with Diagnostic function of ALIZE software Power supply fault Check state of fuse ...

Page 68: ...Temp level 1 FAULT Temp level 2 Main transformer overheat AENA Check environmental conditions WARNING Module x The ambient temperature where the Module x is working is near the limit However the CCR doesn t stop Ensure proper ventilation of the CCR Check that the ventilation holes are not blocked by dust or fans have failed FAULT Module x The ambient temperature where the Module x was working reac...

Page 69: ... 240V AF16 4000 10 27054 A45 4000 10 17574 A50 4000 10 17576 A75 4000 10 17578 380 415V AF16 4000 10 27054 AF26 4000 10 27055 A45 4000 10 17574 Suppressor RC2 220 240V In the main switch RC5 2 250 10 17583 380 415V In the main switch RC5 2 250 10 17583 Fuses F1 F2 220 240V 380 415V 10x38 1A aM Fuses F3 à F6 220 240V 14x51 32A gG 10 05894 380 415V 14x51 20A gG 10 07058 Door contact SQ1 10 08192 Mai...

Page 70: ...32A 10 26615 380 415V Fus 550V 14x55 20A 10 26761 LV lightning arrestor PFI DS41 400 10 19975 HV lightning arrestor PF1 PF2 CEA3 10 17854 CEA6 10 17855 Jumper for earthing plate 30 07967 Earth injection board MDT 30 11451 Earth interface board I DFT 30 10029 Mother board 30 12819 Measurement board 30 08004 Interface board 30 10028 EMC Board 220 240V 30 10087 380 415V 30 10068 Remote control interf...

Page 71: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 5 to 20KVA rev 1 8 docx V 71 DIAM4200 7 5 to 20KVA AENA 230V ...

Page 72: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 5 to 20KVA rev 1 8 docx V 72 DIAM4200 7 5 to 20KVA 400V ...

Page 73: ...cal 0 1 Stop 1 0 Remote Bit8 Local or Remote Stop mode Bit9 OK EFD level 1 warning 0 Earth fault detect OPTION Bit10 OK EFD level 2 warning 0 Earth fault detect OPTION Bit11 OK LFD level 1 warning 0 Lamp fault detect OPTION Bit12 OK LFD level 2 warning 0 Lamp fault detect OPTION Bit13 OK Internal failure 0 CCR internal problem 1 R Ram Brightness back indication 0 Stop 1 Brightness B1 2 Brightness ...

Page 74: ... 255 19 R EFD board firmware version 1 to 255 20 R Interface board firmware version 1 to 255 21 R Ram Phase shift U I 0 to 500 22 R W Eeprom Load plate 1 8 23 R W Sup Eeprom Rated mains voltage 230 V 208V 220V 230V 240V 380V 400V 415V 480V 24 R W Sup Eeprom Rated power 5000 VA 1kVA 2 5kVA 4kVA 5kVA 7 5kVA 10kVA 15kVA 20kVA 25kVA 30kVA 25 R W Sup Eeprom Serial link ID 1 1 to 249 26 R W Sup Eeprom S...

Page 75: ...m Level B0 mini IB0 0 1A 10mA 1 to 6 8Arms 51 R W Sup Eeprom Level B1 maxi IB1 0 1A 10mA 1 to 6 8Arms 52 R W Sup Eeprom Level B1 mini IB1 0 1A 10mA 1 to 6 8Arms 53 R W Sup Eeprom Level B2 maxi IB2 0 1A 10mA 1 to 6 8Arms 54 R W Sup Eeprom Level B2 mini IB2 0 1A 10mA 1 to 6 8Arms 55 R W Sup Eeprom Level B3 maxi IB3 0 1A 10mA 1 to 6 8Arms 56 R W Sup Eeprom Level B3 mini IB3 0 1A 10mA 1 to 6 8Arms 57 ...

Page 76: ... Bit1 24V Uaux supply 120V Uaux supply 0 U control voltage 24V 120V Bit2 Simple Jbus link Double Jbus link 0 If Jbus option Bit3 No Lonworks link Lonworks link 0 Option Bit4 FAA type IEC type 0 Standard type Bit5 Simple TCP IP link Double TCP IP link 0 If TCP IP option Bit6 Wire common Wire common 0 Wire control polarization 71 R W Cal Eeprom Calibrating current 660 10mA 1 to 6 8Arms 72 R W Cal Ee...

Page 77: ...M see note 1 96 R W Sup Eeprom Operating time clock level 39 H2 H1 see note 1 10000 Hours 97 R W Sup Eeprom Operating time clock level 4096 H0 M see note 1 10000 Hours 98 R W Sup Eeprom Level 1 of no of burnt lamps 5 1 to 20 99 R W Sup Eeprom Level 2 of no of burnt lamps 10 1 to 20 100 R W Eeprom BRIGHTNESS CCR CONTROL 0 Stop 1 Brightness B1 2 Brightness B2 3 Brightness B3 4 Brightness B4 5 Bright...

Page 78: ... 0 to 1000 116 R W Sup Eeprom Memory X lamps B2 0 to 1000 117 R W Sup Eeprom Memory X lamps B3 0 to 1000 118 R W Sup Eeprom Memory X lamps B4 0 to 1000 119 R W Sup Eeprom Memory X lamps B5 0 to 1000 120 R W Sup Eeprom Memory X lamps B6 0 to 1000 121 R W Sup Eeprom Memory X lamps B7 0 to 1000 122 R W Sup Ram Password 0 to 9999 123 R Cal Signal reading pointer 124 R Ram Interface board inputs status...

Page 79: ...K22 Bit6 Off On OUT_K23 Bit7 Off On OUT_K24 Bit8 Off On Bit9 Off On Bit10 Off On Bit11 Off On Bit12 Off On Bit13 Off On Bit14 Off On Bit15 Off On 126 R Ram Interface board relays status 2 Bit0 Off On OUT_K1 Bit1 Off On OUT_K2 Bit2 Off On OUT_K3 Bit3 Off On OUT_K4 Bit4 Off On OUT_K5 Bit5 Off On OUT_K6 Bit6 Off On OUT_K7 Bit7 Off On OUT_K8 Bit8 Off On OUT_K9 Bit9 Off On OUT_K10 Bit10 Off On OUT_K11 ...

Page 80: ...dress module 2 bytes 2 3 100 161 25761 0 to 65535 137 R W Sup Eeprom Regulation gain start 100 1 to 200 138 R W Sup Eeprom Delai Regulation gain run 100 20ms 0 to 65535 139 R W Sup Eeprom Regulation gain run 130 1 to 200 140 R W Sup Eeprom Remote fail safe mode Time out 250 x20ms 5 to 65535 100ms to 20min 141 R W Sup Eeprom Remote fail safe mode Default brightness 3 0 Stop 1 Brightness B1 2 Bright...

Page 81: ...0 0 to 5 in alternate mode 0 to 31 in simultaneous mode OPTION 200 230 231 R W Sup Eeprom Parameters 2 Bit0 Photo MOS TCTS board Relay TCTS board 1 for FAA standard Bit1 ILS load plate No ILS load plate 1 Bit2 No power drop measure Power drop measure 1 for FAA standard Bit3 6 6A nominal 20A nominal 0 Bit4 Reset by switch Reset by power up 0 Bit5 No external selector External selector 0 Lonworks Se...

Page 82: ...nterface 00X No multiwire interface XX0 No communication network AX INTERNAL source Remote control A1X or B1X NEGATIVE common monitoring IEC interface board XX1 1 x JBus RS485 port BX EXTERNAL 20 to 60 Vdc Rem Control A2X or B2X free common monitoring FAA interface board dry contacts XX2 2 x Jbus RS485 ports CX AENA terminal block C2X XX3 1 x Lonwork port DX Cylindrical sockets SOURIAU D2X XX4 1 x...

Page 83: ...ng arresters Time counters Burnt lamps detection Swivel castors and lifting rings ELECTRICAL BASIS Supply Power 22 220V 02 2 5kVA 23 230V 05 5kVA 24 240V 07 7 5kVA 38 380V 10 10kVA 40 400V 15 15kVA 41 415V 20 20kVA TYPE DIAM4200 CONTROL Multiwire Network 0 No 0 or 1 1x RS485 A Dry contacts 2 2x RS485 B Voltage 3 1x LonWorks 4 1x ETHERNET 5 1x RS485 1x ETH 6 2x ETHERNET PROTECTIONS Protections Outp...

Page 84: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 5 to 20KVA rev 1 8 docx VII 84 Distributed by AUGIER SA BP 131 06513 CARROS Cedex France Tel 33 0 4 92 08 62 00 Fax 33 0 4 93 29 01 40 ...

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OCEM AUGIER energy DIAM4200 Series, Installation & Maintenance

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