Oce VarioPrint 5000 Operating Manual Download Page 8

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Table of Contents

do_baIVZ.fm / A29246-X17-X-4-7680

5.7.2

Select menu settings of the print job ....................................................... 112
5.7.2.1

Select print parameters ............................................................ 112

5.7.2.2

Select paper settings ............................................................... 114

5.7.2.3

Select input tray parameters .................................................... 116

5.7.2.4

Select output tray parameters .................................................. 117

5.7.3

Performing mechanical tasks for print job ............................................... 118

5.8

Power off the printing system ................................................................................ 119

5.9

Printing with Two Colors ........................................................................................ 120

5.9.1

Preparing the Trolley ............................................................................... 121

5.9.2

Replacing fuser station............................................................................ 126
5.9.2.1

Removing fuser station ............................................................ 127

5.9.2.2

Replacing fuser station on the trolley ....................................... 130

5.9.2.3

Installing fuser station .............................................................. 135

5.9.3

Replace developer station....................................................................... 139
5.9.3.1

Remove developer station ....................................................... 140

5.9.3.2

Replacing the Developer Station on the Trolley....................... 144

5.9.3.3

Install developer station ........................................................... 148

5.9.4

Menu settings for color printing ............................................................... 152

5.9.5

Automatic menu settings when using MICR............................................ 152

5.9.6

Calculation and input of shrinkage compensation................................... 154

Cleaning the printing system ............................................................................. 159

6.1

Overview................................................................................................................ 159

6.2

Cleaning intervals .................................................................................................. 161

6.3

Daily cleaning ........................................................................................................ 162

6.3.1

Cleaning output trays .............................................................................. 162

6.3.2

Cleaning the developer station................................................................ 166

6.3.3

Cleaning the charge station..................................................................... 168

6.3.4

Cleaning the transfer station ................................................................... 170

6.3.5

Cleaning the fuser station daily ............................................................... 174

6.3.6

Cleaning the cleaning station .................................................................. 179

6.4

Weekly cleaning .................................................................................................... 181

6.4.1

Cleaning the input trays........................................................................... 181

6.4.2

Cleaning the transfer discharge stick ...................................................... 184

6.4.3

Cleaning the fuser station weekly............................................................ 186

6.4.4

Cleaning the operator panel .................................................................... 194

6.4.5

Cleaning the printing system generally ................................................... 195

6.5

Cleaning corotron wires if an error occurs ............................................................. 196

Replacing consumables and expendables ....................................................... 197

Summary of Contents for VarioPrint 5000

Page 1: ...Océ Océ Operating Manual Océ VarioPrint 5000 ...

Page 2: ...Océ Printing Systems GmbH 2004 2005 The products Océ VarioStream Océ Web Buffer 9000 Océ VarioPrint and Océ CustomTone are protected by trademark All rights reserved including rights of translation reprinting reproduction by copying or any other method Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved ...

Page 3: ...g system documentation 5 Operating the printing system 2 Safety 3 Description of the printing system 4 Operator panel 6 Cleaning the printing system 8 Correcting errors 7 Replacing consumables and expendables Index Appendix ...

Page 4: ......

Page 5: ...ystem 12 1 8 Statutory requirements 13 2 Safety 15 2 1 Overview 15 2 2 Intended Purpose 16 2 3 Operating and service clearance 17 2 4 Flagging of safety directives 18 2 5 Warning and Information signs 19 2 6 Accident and damage prevention 21 2 6 1 Personal Representations 21 2 6 2 Operation 22 2 6 2 1 Operator 22 2 6 2 2 Safety covers 23 2 6 2 3 Assemblies 23 2 6 2 4 Cleaning 24 2 6 2 5 Foreign bo...

Page 6: ...n the printing system 38 3 4 Paper path 39 3 4 1 Simplex printing 39 3 4 2 Duplex printing 40 3 4 3 Simplex printing with two colors 41 3 4 4 Duplex printing with two colors 42 3 4 4 1 Printing on the front side with two colors 42 3 4 4 2 Printing on the back side with the first color 43 3 4 4 3 Printing on the back side with the second color 44 3 5 Interposer 45 4 Operator panel 47 4 1 Overview 4...

Page 7: ...Format wizard 80 4 3 5 Starting and confirming the replacement of a consumable or expendable82 5 Operating the printing system 89 5 1 Overview 89 5 2 Powering on the printing system 90 5 3 Paper specifications 91 5 3 1 General information 91 5 3 2 Paper types 92 5 3 3 Climate and paper 92 5 3 4 Paper handling 92 5 4 Refilling paper 93 5 5 Removing paper from the output tray 96 5 6 Replacing paper ...

Page 8: ... on the Trolley 144 5 9 3 3 Install developer station 148 5 9 4 Menu settings for color printing 152 5 9 5 Automatic menu settings when using MICR 152 5 9 6 Calculation and input of shrinkage compensation 154 6 Cleaning the printing system 159 6 1 Overview 159 6 2 Cleaning intervals 161 6 3 Daily cleaning 162 6 3 1 Cleaning output trays 162 6 3 2 Cleaning the developer station 166 6 3 3 Cleaning t...

Page 9: ...e 238 7 3 4 Replacing the oiling roller 241 7 3 5 Replacing the cleaning kit 247 7 3 6 Replacing the transport belt 253 7 3 7 Turning or replacing the cleaning blade transfer 258 7 3 8 Replacing the charge discharge corotron cartridges 264 7 3 9 Replacing the cleaning corotron cartridge 268 7 3 10 Replace photoconductor drum 270 7 3 11 Replace fine filter 279 7 3 12 Replacing paddles 282 8 Correct...

Page 10: ...21 8 4 Print image problems 323 8 4 1 Dropouts and spots defective photoconductor drum 323 8 4 2 Fusing quality 323 8 4 3 Correcting print image problems 324 8 4 3 1 Print contrast too bright or too dark 324 8 4 3 2 Background gray 325 8 4 3 3 Background with streaks 326 8 4 3 4 Bright spots and dropouts 326 8 4 3 5 Dark spots 327 8 4 3 6 Ghost image 328 8 4 3 7 Streaked coloring 328 8 4 3 8 Displ...

Page 11: ... understand subject areas The beginning of each section contains an overview to help you quickly find the precise information you are looking for This section contains information on the following topics 1 2 Signposts page 2 1 3 Using Help page 3 1 4 Symbols in the text page 9 1 5 Symbols in diagrams and illustrations page 10 1 6 Other documents page 12 1 7 Manufacturer of the printing system page...

Page 12: ... to fill remove and replace paper and how to set up a print job Section 6 Cleaning the printing system explains the intervals to be followed for cleaning the different assemblies Section 7 Replacing consumables and expendables describes in detail all steps required to replace consumables or expendables Section 8 Correcting errors will help you eliminate paper jams or distortions of the print im ag...

Page 13: ...4 Index see section 1 3 2 Index page 5 Search see section 1 3 3 Search page 6 When the navigation area is hidden there is more space available to view the help topics switches between the last Help topics backwards or forwards switches from any Help topic directly to the Help start page closes Help Note You can also open context sensitive direct Help for each operational element by se lecting the ...

Page 14: ...he Help is divided into different main groups General VarioPrint 5000 or VarioStream 9000 or VarioStream 7000 Paper Path Manager Devices for post print processing In the Contents tab you can show or hide individual Help levels and select the desired Help topic e g ...

Page 15: ... 5 1 3 2 Index The Index tab provides quick access to the required information You can also search directly for a specific word within index entries Example Proceed as follows 1 Enter the text into the Search input field 2 Press the Enter key ...

Page 16: ...ted with the title of the corresponding Help topic and are sorted by level of matches and the frequency in which the word appears in the Help topic e g The circle in the first column indicates the degree of matching The more filled the circle is the better it matches the text that was searched for The number in the second column of the search results indicates how often it occurs in the Help topic...

Page 17: ...ation on all Menus Operating elements in menus Error messages and warnings If necessary all setting requirements are also listed in the context sensitive Help system Specified default settings and values are denoted in bold Starting direct Help Proceed as follows 1 Select menu or select operating element or select message ...

Page 18: ...1 3 4 Direct Help 8 A29246 X17 X 4 7680 all102 fm 2 Press the F1 key The Direct Help is opened e g Proceed as follows ...

Page 19: ...degree of danger Symbols Meaning Sample menu The name of a button or menu on the operator panel is enclosed in angle brackets SAMPLE button Mechanical buttons are denoted in uppercase letters This symbol indicates tips for operating the printing system Caution Warns against dangers that could lead to injuries Important Warns against situations that could lead to damage to the printing system or di...

Page 20: ...nents that are directly rele vant to the immediate context Arrows denote the positions where you have to perform an action or observe something in particular The color of the arrows denotes the type of actions and the sequence in which they are performed Symbols Meaning Black arrow Direction arrow Perform this action first Grey arrow Direction arrow Perform this action next If additional actions a...

Page 21: ...1 5 Symbols in diagrams and illustrations A29246 X17 X 4 7680 all102 fm 11 White arrow Note arrow An action should be performed in this area e g Symbols Meaning ...

Page 22: ...erating manual 1 7 Manufacturer of the printing system The printing system was manufactured by Océ Printing Systems GmbH Postfach 1260 85581 Poing Germany Title Order number Safety Information on Océ Printing Systems A29246 X23 X 1 79 Papierspezifikation Einzelblatt Drucksysteme Deutsch and or Paper Specification Cut Sheet Printing Systems English A29249 X1 X 6 59 A29249 X1 X 6 7659 ...

Page 23: ...ustrations and descriptions in this documentation cannot give rise to any claims for modifications or additions to printing sys tems that have already been shipped and accepted No liability is accepted for damages resulting from Failure to comply with the documentation Errors due to improper handling Work performed incorrectly on the printing system Use of non original parts and accessories Use of...

Page 24: ...1 8 Statutory requirements 14 A29246 X17 X 4 7680 all103 fm ...

Page 25: ...e following topics 2 2 Intended Purpose page 16 2 3 Operating and service clearance page 17 2 4 Flagging of safety directives page 18 2 5 Warning and Information signs page 19 2 6 Accident and damage prevention page 21 2 7 Safety regulations and standards page 27 Caution Please also observe the safety directives in the documentation for any pre processing and post processing devices that may be co...

Page 26: ...nded solely for printing materials that comply with the paper specifications see section 1 6 Other documents page 12 The printing system may only be used with the recommended consumables see section Consumables page 334 and under the prescribed operating conditions see section Technical data page 337 Any use of the printing system that does not comply with the above requirements can cause damage t...

Page 27: ...n any way For devices with the CustomTone option additional clearance of 400 mm 15 7 is needed in front of the printing system to facilitate exchange of the developer station For devices with a cascade the service clearance is extended by approx 860 mm 33 9 the length of the cascade For devices with an Interposer the service clearance is extended by approx 860 mm 33 9 the length of the Interposer ...

Page 28: ...e of danger Example of a safety directive Alert word Type and or source of danger and the consequences if the safety guideline is not observed Instructions on avoiding danger Caution Warns against dangers that could lead to injuries Important Warns against situations that could lead to damage to the printing system or disrup tions to operation Important Fluid can seep inside the machine This could...

Page 29: ...ir or loosely hanging items of clothing and jewelry e g ties necklaces belt ends can be crushed trapped or pulled into the printing system by the rotat ing mechanism in these areas Hot components In order to prevent burns you must observe the cooling periods and other directives specified in the documentation for all work in these ar eas Observe documentation For all work in this area you must obs...

Page 30: ...C drum by the inside When working with the photoconductor drum only hold it on the inside Separate Collection The symbol the crossed out wheeled bin indicates that at the end of life of the eqipment separate collection is required in the EU Member States The black bar specifies that the appliance is put on the market after 13 August 2005 Reference Directive 2002 96 EC Sign Meaning Sheet 2 of 2 ...

Page 31: ...en instructed or commissioned by the agent to operate the printing system The requirements for operators are They are familiar with the contents of the documen tation They are aware of the potential dangers of improper handling of the printing system They have been informed about necessary safety installations safety precautions and operating conditions They have been instructed or commissioned by...

Page 32: ...AN page 25 2 6 2 1 Operator Only operators key operators and service personnel may use the printing system The printing system must not be operated by persons under the influence of alcohol or drugs or by persons taking medication such as psychotropic drugs Before operating the printing system carefully read through the documentation If you do not understand something in the documentation please a...

Page 33: ...e operation of the printing system is guaranteed only when the outer paneling is fully mounted Only if the paneling is affixed correctly and completely are you assured protec tion against Electrical shocks Injury from mechanical parts e g cuts drawing in crushing The spread of fire Insufficient cooling of the printing system Keep all doors trims flaps and covers closed while the printing system is...

Page 34: ...objects on the printing system and especially do not place containers with fluid such as drinking bottles glasses cups or vases on top of or in the immediate vicinity of the printing system Should the printing system emit any unusual or noticeable noises or smells power down the printing system and contact your service engineer 2 6 2 6 Cooling heat Do not obstruct the cooling ducts since this may ...

Page 35: ... printing system contains a laser Never look directly into a laser beam or laser optics Never move a tool near the laser beam so that you do not unintentionally divert the laser beam The laser beams in fiber optic devices can injure your eyes 2 6 2 10 Remote control via LAN If you operate the printing system from a remote operator panel The access ticket ensures that only one user at a time can ac...

Page 36: ...nting Systems GmbH The installation of other accessories may constitute a violation of these requirements and directives and may also damage the printing system Consult service personnel for details on which accessories and options are permitted for the printing system With the exception of optical wave guide connections all data signaling process and control lines and holding wires mapping the pr...

Page 37: ...ystems GmbH or a commissioned shipping company or a contracted disposal company and then recycled or disposed of appropriately When disposing of a photoconductor drum please observe the following Before touching the drum always put on the gloves provided with the drum Should there be flaking of the photosensitive coating on the drum carefully collect the flakes or fragments of the coating Store th...

Page 38: ...WG Electro magnetic Compatibility and 73 23 EWG Low Voltage Directive The CE Mark indicates that the printing system complies with these EC directives All other devices that are attached to the printing system must also comply with the require ments set forth in the relevant EC directives The printing system is a Class A product EN 55022 This product may cause radio inter ference in a domestic env...

Page 39: ...dvanced printing systems without additional elements and by use of diagrams It contains a short overview of the operating controls and gives a summary of the different paper paths for different print modes e g simplex printing duplex printing etc You will find information on the following topics 3 2 Device overview page 30 3 3 Operating elements page 36 3 4 Paper path page 39 3 5 Interposer page 4...

Page 40: ...2 Device overview 30 A29246 X17 X 4 7680 do301 fm 3 2 Device overview This section contains information on the following topics 3 2 1 Front view page 31 3 2 3 Internal view page 33 3 2 4 Rear view page 34 ...

Page 41: ...r supply canister 5 On key for printing system 6 Keyboard with mouse 7 Control panel 8 Slide of lower toner supply canister 9 Operator panel for input trays 10 Input tray 4 11 Input tray 3 12 Input tray 2 13 Input tray 1 14 Right door 15 Center doors 16 Left door 17 Keys for output trays 14 15 16 1 2 3 4 7 8 9 10 11 12 13 15 5 6 17 ...

Page 42: ...3 2 2 Front view of VP5000 advanced 32 A29246 X17 X 4 7680 do301 fm 3 2 2 Front view of VP5000 advanced 18 Housing with server 18 ...

Page 43: ...nternal view 1 Fuser station 2 Fuser oil container 3 Cleaning station 4 Charge station 5 Toner supply canister 6 Reject tray 7 Main power switch 8 Lower print unit 9 Upper print unit 10 Developer station 11 PC drum 12 Transfer station 10 11 12 1 2 3 5 4 7 6 8 9 ...

Page 44: ... A29246 X17 X 4 7680 do301 fm 3 2 4 Rear view 1 Fine filter of upper print unit 2 Rear waste toner collector of upper print unit 3 Fine filter of lower print unit 4 Rear waste toner collector of lower print unit 1 2 3 4 ...

Page 45: ...3 2 5 Rear view of VP5000 advanced A29246 X17 X 4 7680 do301 fm 35 3 2 5 Rear view of VP5000 advanced 5 Housing with server 5 ...

Page 46: ...the printing system s start up procedure with the On key See 3 2 1 Front view page 31 for the position of the main power switch Operator panel with monitor keyboard and mouse At the operator panel the settings for the printing system are selected the printer status is queried and information for the operator is available Use both the mouse and the keyboard to do things like enter alphanumerical va...

Page 47: ...input tray by lighting the appropriate number of display lamps the downward movement of the input tray by flashing all display lamps that the input tray has reached the lower position by continuously lighting up all lamps that the paper format setting in the menu does not match the mechanical setting in the input tray by rapid flashing that a sheet is being fed into the paper path by flashing the ...

Page 48: ...hich the operator may use in the printing system are green These include green knobs and release knobs Operating controls for removing a paper jam green knobs to release and pull out the stations for example at the transfer station green handles to pull out the stations for example at the developer station green handles on the levers to set the paper width and length in the input trays ...

Page 49: ...x printing auto mode the paper is fed alternately to the upper and lower print units and printed on one side After printing the papers are merged and then conveyed to the paper output unit xo Path taken by paper in input unit before printing x Path taken by paper in lower paper path before printing o Path taken by paper in upper paper path before printing xx Path taken by paper in lower paper path...

Page 50: ... unit and then up via turning bay 1 There it runs through the upper print unit and is transported to the paper output via turning bay 2 o Path taken by paper before printing oo Path taken by paper printed on one side after printing ooo Path taken by paper printed on both sides after printing Turning bay 1 Duplex turning bay Turning bay 2 Face down turning bay Turning bay 1 Turning bay 2 ...

Page 51: ...the print image in a different color The paper is fed from the input to the lower print unit and the first part of the image is then printed The paper then travels up directly to the upper print unit which prints the second color The paper is then conveyed to the paper output x Path taken by paper before printing xx Path taken by paper after printing of first part of image in first color xxx Path ...

Page 52: ...he input to the lower print unit and the first part of the image is printed on the front side The paper then travels up to the upper print unit where the second color is added to the front side and then on to turning bay 3 o Path taken by paper before printing x Path taken by paper after printing of first part of image on front side xx Path taken by paper after both colors are printed on front sid...

Page 53: ...bay 3 and travels diagonally to the upper paper path It is then conveyed back to the lower print unit which prints the first part of the print image on the back side Start of stage 2 xx Path taken by paper after both colors have been printed on front side xxx Path taken by paper after printing of first part of image on back side Turning bay 3 Duplex turning bay color printing End of stage 2 Turnin...

Page 54: ...per is conveyed directly to the upper print unit which adds the second color to the print image on the back side The paper is then conveyed via turning bay 2 to the paper output Start of stage 3 xxx Path taken by paper after printing of first part of image on back side xxxx Path taken by paper after both colors are printed on back side Turning bay 2 Face down turning bay Turning bay 2 ...

Page 55: ...cascade The range of paper that can be used is identical to the pneumatic paper input see section Technical data page 337 Paper from the Interposer is no longer printed but rather it is sent directly from the Interposer to the next paper post processing device The paper is then inserted in the stack as defined in the print job Cleaning maintenance and error handling e g paper jam is carried in a s...

Page 56: ...3 5 Interposer 46 A29246 X17 X 4 7680 do301 fm ...

Page 57: ... will find information on the following topics 4 2 Operator panel description page 48 4 3 Using the operator panel page 65 Note Detailed information on all the menus and control elements is available directly on the operator panel via the context sensitive Direct Help system The context sensitive help system can be called up by selecting the relevant menu or control element and then pressing the F...

Page 58: ...rator panel is divided into three main areas Click on the operating controls with the mouse enter alphanumerical values with the keyboard 1 Toolbar see section 4 2 1 Toolbar of VarioPrint page 49 2 Menu tree see section 4 2 2 Menu tree page 56 3 Menu display see section 4 2 3 Menu display page 63 1 2 3 ...

Page 59: ... be used to access important functions of the printing system quickly and to switch directly to frequently used menus 1 see section 4 2 1 1 Buttons and displays in the left hand area page 50 2 see section 4 2 1 2 Center area buttons and displays page 51 3 see section 4 2 1 3 Frame icon bar page 55 1 2 3 ...

Page 60: ... the PC drum are transferred to the paper All printed pages in the paper path are ejected to the selected output tray With this button an error can also be reset after correction without changing the printing system status to Ready This means that paper can be added or another activity can be carried out before printing is continued In the Stop mode the color of the button changes from dark red to...

Page 61: ...nt background colors depending on the printer status Green the printer is printing or is ready to print Red error Gray all other printer states The printing system is ready to print there are no error messages Normal print operation An internal setup is being carried out The printing system is being initialized and is not yet ready for printing The fuser station is warming up A setup is being load...

Page 62: ... being prepared for power off The shut down setup is being written all components are being exited Error message The error must be remedied otherwise printing cannot continue If available the message with the highest priority is displayed underneath the status display All current error messages as well as all warning messages and information are displayed in the Errors and Warnings menu As soon as...

Page 63: ...data in the page buffer is still being printed out changes to the Channels menu Here the following buttons are available Activates the channel The clutch icon is closed Deactivates the channel The clutch icon is opened During the time needed for activation deactivation of a channel the clutch icon is shown in yellow If a message was also transmitted by the data stream this icon is displayed Clicki...

Page 64: ...tes remote access directly without having to go through the menu Also indicates that remote access is activated Indicates that remote access is not activated Clicking the button activates remote access directly without having to go through the menu changes to the Menu Consumables counter This menu displays the current counter values and the respective limit values for all consumables and expendabl...

Page 65: ...ed in this menu Indicates that the presently logged on user possesses the access ticket Clicking releases the access ticket directly without going through the menu Indicates that the access ticket is released for other other users Clicking requests the access ticket directly without going through the menu opens Help Switches to the Change user menu Users can be registered or canceled in this menu ...

Page 66: ... VarioPrint These menus are used to set the relevant parameters for the VarioPrint printing system Any additional devices e g paper post processing equipment The numbers before the main groups are required to identify the devices in the printing system With the mouse clicking in the menu tree lets you show or hide other menu levels e g You can toggle directly to the main menu from any menu Click t...

Page 67: ...tem You will find information on the following topics 4 3 1 User settings by the Key Operator page 66 4 3 2 User settings made by the Operator page 69 Note The menus displayed in the menu tree depend on the different authorizations for the individual user categories This documentation describes all menu options normally set up for the user categories Operator and Key Operator Note You will find in...

Page 68: ...nt printing system Menus Displays The lower level menus contain displays on current error and warning messages and the different counters on the printing system Menu Errors and warnings Displays the current error and warning messages and information Menu General counters Display of general and format dependent counters as well as the power on print and standby times Menu Consumables counter Displa...

Page 69: ...parameters for the paper input Menu Tray assignment Assignment of papers to individual input trays Menu Logical trays Display of the papers assigned to the various physical input trays Menu Tray attributes Display and setting of attributes of the individual input trays Menu Tray priorities Display and setting of the priorities of the individual input trays Menu Links Display and settings of the ma...

Page 70: ...ngs for the colors in the upper and lower print units Menu Emulations Display of emulations buttons for job control and for restarting Menu General Selection of the functional code version Menus I mode The sub menus contain the parameters for I mode Menu Properties Settings for font capture data resolution and logical page add on Menu Cut sheet Selection of the standard paper size Menu Standard re...

Page 71: ...ges double page sensor and auto restart Menu Park corotrons Procedure for Parking the corotrons if they need to be replaced or if the paper path needs to be cleaned Menu Operator trace Writing an error log Menu Service ticket Display of all data required to notify the service center Menu Remote diagnostics Activating or deactivating remote access by the service Menu Sample page Printing of a sampl...

Page 72: ...ure for replacing the cleaning charge and discharge corotrons in the upper or lower print units Menu Replace developer Procedure for filling or draining the developer in the upper or lower print units Menu Refilling toner Procedure for refilling the toner in the upper or lower print units Menu Wizards With the help of the wizards you can configure the printing system insert new paper or define new...

Page 73: ...ed information on all menus and operational controls is available directly in the operator panel via the context sensitive direct help The context sensitive help system can be called up by selecting the relevant menu or control element and then pressing the F1 key If required the direct help also lists all prerequisites for setting the respective parameter Specified standard settings and values ar...

Page 74: ...4 2 3 Menu display 64 A29246 X17 X 4 7680 do401 fm ...

Page 75: ... Operator page 69 4 3 3 Configure parameters page 73 4 3 4 Working with wizards page 75 4 3 5 Starting and confirming the replacement of a consumable or expendable page 82 A description of the individual areas of the operator panel is contained in the section 4 2 Operator panel description You will find an example of the settings required in the operator panel for a certain print job in the sectio...

Page 76: ... only create delete or edit users who have a lower authorization level Users with the same or a higher authorization level are not listed in the selection lists Proceed as follows 1 Click the General User management Add user menu 2 Select user If an entire user group is to be added select the entry Template under Type enter a name for the new user group under Name If a specific user is to be added...

Page 77: ...ator and Service Any changes made to their associated user profiles will be reset when a new opera tor panel version is installed However changes to profiles of individually created us ers will be unaffected by the installation Proceed as follows 1 Click the General User management Edit user menu 2 Select user If the settings for an entire User group are to be edited select the entry Template unde...

Page 78: ...anged to one level below that of the person editing the level Proceed as follows 1 Click on the User Rights tab 2 Under Menus activate the checkboxes for the menus which are to be displayed for the user in the menu tree If a menu is not to be displayed deactivate the respective checkbox This also pre vents the user from accessing all subordinate menus 3 Under Elements click the checkboxes in front...

Page 79: ...e Operator As an Operator you can normally make the following user settings 4 3 2 1 Log on as user and request an access ticket page 70 4 3 2 2 Change Password page 71 4 3 2 3 Change language page 71 Proceed as follows 1 Click on the User Profile tab 2 Select the desired language in the selection list 3 Click on the following button ...

Page 80: ...cket a message will be displayed From users with the same authorization level the access ticket can be requested directly Proceed as follows 1 Click the General User Change user menu 2 Select the desired user in the selection list 3 Enter password 4 Click on the following button Only if several operator panels are connected to the printing system 5 Click on the General Access ticket menu 6 Click o...

Page 81: ...file menu 2 Click on the Password tab 3 Enter the old password and then enter the new password twice The password may consist of any characters 4 Click on the following button Proceed as follows 1 Click the General User User profile menu 2 Click on the User Profile tab 3 Select the desired language in the Language selection list 4 Click on the following button ...

Page 82: ...4 3 2 3 Change language 72 A29246 X17 X 4 7680 all_allg3 fm ...

Page 83: ...cess ticket page 70 The printing system is in the stop or error state With printing system running the parameters can only be checked but not reset The following steps have to be carried out to set parameters 4 3 3 1 Select settings and enter values page 73 4 3 3 2 Applying or resetting parameters page 74 4 3 3 1 Select settings and enter values You can select predefined settings and values from d...

Page 84: ...er menu without applying the changed parameters the following query is displayed Button Function The parameters are applied The parameters are not applied instead the parameters in place before the change are restored Button Function The parameters are applied and the new menu opens The parameters are not applied instead the previous parameters are restored Then the new menu is opened The paramete...

Page 85: ... up and operating the Format wizard page 80 Each wizard guides you step by step through a predefined set of dialogs Dialog text highlighted in color indicates what kind of settings you are making You can use a navigation bar to page back and forth within the process pause or cancel the wizard and reset the settings in the current dialog As soon as you a user have an access ticket you can apply the...

Page 86: ...tings per dialog You can reset the settings of every individual dialog in the wizard Notice While the wizard is paused do not select any menus that are managed in the wizard If you attempt to select any of these menus a corresponding warning will appear Proceed as follows 1 Press 2 Select the desired menu on the operator panel Proceed as follows 1 Select the Wizard menu on the operator panel 2 Pre...

Page 87: ... of the Job wizard Load setup page 78 Save settings in the setup page 78 Stop wizard pause page 76 Continuing the procedure page 76 Proceed as follows 1 Press Only the settings for the currently displayed dialog will be reset The previous and subsequent dialogs will not be changed Proceed as follows 1 Press Proceed as follows 1 On the operator panel select the VarioPrint Wizard menu 2 Select the o...

Page 88: ...ings in the setup You can save the settings that you made with the Job wizard in a new setup The associated menu appears as the final dialog in the Job wizard Proceed as follows 1 Click on the Display available setups checkbox 2 Select the appropriate setup name from the Available setups list 3 Click on The print parameters saved in the selected setup are loaded into the wizard Proceed as follows ...

Page 89: ...e settings in an existing setup you must first have selected the setup in the first dialog of the wizard It is not possible to save settings in an existing setup without having first selected this setup Note Existing paper types cannot be changed Proceed as follows 1 On the operator panel select the VarioPrint Wizard menu 2 Select the Paper wizard option in the dialog 3 Press 4 Enter a new name in...

Page 90: ...esponding formats in the Format wizard and apply see section 4 3 4 3 Calling up and operating the Format wizard page 80 You will return to the Paper wizard 6 Follow the instructions in the subsequent menus 7 Click on in the final menu Note Existing formats cannot be changed regardless of whether they are predefined or user defined Proceed as follows 1 On the operator panel select the VarioPrint Wi...

Page 91: ...4 3 4 3 Calling up and operating the Format wizard A29246 X17 X 4 7680 do405 fm 81 6 Press Proceed as follows ...

Page 92: ...of a consumable or expendable must be started and confirmed in the operator field the same applies to parking cleaning corotrons Column Description Status or The usage period for this consumable expendable is below the warning value No action required The warning value for this consumable expendable has been exceeded The consumable expendable should be replaced soon The accumulated value for this ...

Page 93: ...inting system is in stop or error status i e not printing no other change function is being executed The following explains the procedure for starting and confirming a replacement using the example Empty developer station Note On the detailed procedure see section 7 Replacing consumables and expendables page 197 Proceed as follows 1 Select the applicable consumable expendable here developer lower ...

Page 94: ...nu under Consumable replacement is opened here the Replace developer menu The option fields are prefilled depending on the selected consumable expendable in the printer view the consumable expendable is highlighted in yellow e g The printer view can also be completely hidden or shown by clicking the arrow symbols Proceed as follows ...

Page 95: ...arting and confirming the replacement of a consumable or expendable A29246 X17 X 4 7680 do405 fm 85 3 Press the button A new menu window is opened displaying the most important operations e g Proceed as follows ...

Page 96: ... question These operations are recorded by sensors of the printing system The progress display is automatically moved forward These operations must be started or confirmed by clicking the checkbox e g The symbols on the right side indicate the progress the displayed action has not been completed or is incorrect the displayed action was completed successfully The following buttons can be used to to...

Page 97: ...After the consumable expendable has been completely replaced the replacement must be confirmed and or The replacement procedure is complete The counter for this consumable expendable is reset and or The replacement procedure is canceled The counter for this consumable expendable is not reset Proceed as follows ...

Page 98: ...4 3 5 Starting and confirming the replacement of a consumable or expendable 88 A29246 X17 X 4 7680 do405 fm ...

Page 99: ...printing with two colors Océ Custom Tone option replacing the developer station is described in detail You will find information on the following topics 5 2 Powering on the printing system page 90 5 3 Paper specifications page 91 5 4 Refilling paper page 93 5 5 Removing paper from the output tray page 96 5 6 Replacing paper page 99 5 7 Setting up a print job page 111 5 8 Power off the printing sys...

Page 100: ...door 3 Turn the main power switch to the I position For the exact location of the main switch see also 3 2 3 Internal view page 33 4 Close the door 5 Press the on key Different messages appear in the operator panel after a while After booting the current status information of the printing system is displayed in the operator panel 6 Making the necessary adjustments on the operator panel I ...

Page 101: ...an cause damage to the printing system and may also result in the release of substances from the paper which can contaminate the environment or have a detrimental effect on health Océ Printing Systems GmbH accepts no liability for such damages When using chemically treated paper observe the maker s directives on safety The printing system is designed to process a wide range of paper types However ...

Page 102: ...lity of the paper is not impaired in any way Store the paper in its packaging until it is used Do not store paper on the floor or next to walls or in the vicinity of water pipes radiators ventilators windows sunlight etc Do not store paper in rooms in which the ambient conditions are subject to constant change Before you use the paper store it in its packaging near the printing system for a few da...

Page 103: ...her input tray The following description is valid for the input trays of the paper input the cascade and the Interposer Proceed as follows 1 Once the input tray has reached the lower position all associated indicator lamps will be on Now press the button for the corresponding input tray The input tray moves forward roughly 5 cm Important Pulling out the input tray too sharply and quickly can move ...

Page 104: ...f a table or over your knee 4 Remove paper from the box 5 Fan out the stack with your hands 6 Remove the upper and lower sheets from the stack these may be soiled by wax residue 7 Put the paper into the input tray Insert tabs so that flags are positioned at the rear on the broad side in the machine direction A mark indicates the maximum fill level Proceed as follows ...

Page 105: ...unning properties of the paper before it is used again Important Pushing in the input tray too sharply and quickly can move the stack of paper This can cause feed problems Push in the input tray slowly 9 Push the input tray back in slowly until the catch engages noticeably It travels up automatically again The number of lit display lamps indicates the filling level Proceed as follows ...

Page 106: ...m stops and the output tray moves down automatically Proceed as follows 1 Press Stop button 2 Press the key on the output tray The stacker platform is lowered Caution If you pull out the output tray too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the output tray Always slide the output tray slowly a...

Page 107: ...acker platform has stopped moving pull up the handle to release the output tray and pull the tray slowly and evenly out of the printer 4 Lift out the platform and put to one side With a stack of paper the platform can weigh up to 10 kg 22 lbs 5 Remove the paper stack Proceed as follows ...

Page 108: ... 6 Replace the empty platform on the tray making sure that the feet of the platform slot into the holes 7 Slide the output tray back into the printer The catches should engage noticeably The platform is then raised automatically 8 Press the Ready button Proceed as follows ...

Page 109: ... Configuring the input tray page 102 Mechanical adjustments to output tray 5 6 3 Configuring the output tray page 106 5 6 6 Solving stack problems page 108 Check and or replace oiling roller 5 6 7 Paper formats and associated oiling rollers page 110 7 3 4 Replacing the oiling roller page 241 Menu settings VarioPrint Configuration Paper Paper type Optimize fusing temperature 5 6 4 Setting the fusin...

Page 110: ...A4 ISO A4 210 mm x 297 mm DIN A4 tab ISO A4 tab flags are positioned at the rear on the broad side in the machine direction 8 78 in x 297 mm DIN A4 uncut RA4 8 46 in x 12 01 in Variable format areas length 203 mm to 226 mm width 210 mm to 310 mm 203 mm x 210 mm to 8 90 in x 310 mm Letter Size 8 5 x 11 8 50 in x 11 00 in Letter Size Tab flags are positioned at the rear on the broad side in the mach...

Page 111: ...15 43 in x 9 69 in Tabstock 9 00 in x 11 00 in Foldsheet 396 mm x 210 mm Ledger Size 17 x 11 17 00 in x 11 00 in Legal size 14 x 8 5 355 6 mm x 8 50 in 14 x 11 7 14 x 11 7 355 6 mm x 297 mm Variable formats length 227 mm to 432 mm width 210 mm to 310 mm 227 mm x max 210 mm to 432 mm x max 310 mm Important Storage restrictions Variable formats with lengths from 231 mm to 351 mm and DIN A4 SEF Short...

Page 112: ...menu VarioPrint Configuration Paper 3 Press the key for the selected input tray The input tray is lowered All display lamps flash while this is happening Once the input tray has reached the lower position all associated indicator lamps will be on 4 Press the key again The input tray moves forward roughly 5 cm 5 Take hold of the input tray by its recessed grip and pull out slowly until it stops Cau...

Page 113: ...ngth until they engage 8 Open the pack at the tear off or glued strip on the lower seam Never use force i e by breaking it over the edge of a table or over your knee 9 Remove paper from the box 10 Fan out the stack with your hands 11 Remove the upper and lower sheets from the stack these may be soiled by wax residue Proceed as follows ...

Page 114: ...er stack of approximately 20 mm height so that it fits into the left corner 13 Insert tabs so that flags are positioned at the rear on the broad side in the machine direction 14 Push the bar for the paper width and length at the green handles onto the paper stack Proceed as follows ...

Page 115: ...e does not change the running properties of the paper before it is used again Important Pushing in the input tray too sharply and quickly can move the stack of paper This can cause feed problems Push in the input tray slowly 17 Push the input tray back in slowly until the catch engages noticeably It travels automatically up again The number of lit display lamps indicates the filling level 18 Press...

Page 116: ...ters Fusing temperature menu Proceed as follows 1 Removing paper from the output tray see section 5 5 Removing paper from the output tray page 96 steps 1 to 7 2 Open the left door 3 Move the bar on the desired output tray until the appropriate position for the paper width is reached 4 Close the door 5 Press the Ready button Paper quality errors Setting Heavy paper 120 g m2 Moisture content 40 rel ...

Page 117: ...ling the quantity of oil must be determined individually for every format width and stored in a setup in the Setup menu Set the oiling quantity in the VarioPrint Configuration Printing parameters Oiling menu Paper quality print image errors Setting Paper surface rough structured absorbent high coverage Paper fails to separate from the fuser roller Normal 0 Paper surface smooth oil resistant Low co...

Page 118: ...ing paddle force and paper pressure A low paddle force reduces the tendency to vibrate and usually improves stacking performance If there are any problems you should perform tests to identify the most suitable setting Low force Values A to D Standard setting D High force Values E to H Proceed as follows 1 Press Stop button 2 Open the left door 3 Turn the knob until the required value is visible in...

Page 119: ... standard setting is 1 Proceed as follows 1 Press Stop button 2 Open the left door 3 If sheets rebound off the stack in the output tray set a higher value by turning the knob to the right Turn the knob until the required value is visible in the window 4 Close the left door 5 Press the Ready button ...

Page 120: ...rmats see following table For replacing the oiling roller see section 7 3 4 Replacing the oiling roller page 241 Paper formats Oiling roller DIN A4 DIN A3 DIN A4 uncut DIN A3 uncut S26312 F1064 Variable formats Width 11 06 in to 12 20 in DIN B4 letter size ledger size S29312 F1271 Variable formats Width 8 54 in to 11 02 in Legal size DIN A4 SEF short edge feed S29312 F1272 Variable formats Width 2...

Page 121: ...nt contrast fusing temperature and oiling and or set to Normal same synchronous setting for both print units Printing in PCL mode Printing type Automode Stack the paper with the front page facing down Paper shift 0 mpt Paper infeed information from the host Do not select Host info ignored Mapping of physical input trays Tray number mode Paper format ISO A4 DIN A4 Input from input trays 1 2 and 3 P...

Page 122: ...parameters page 116 5 7 2 4 Select output tray parameters page 117 5 7 2 1 Select print parameters When using MICR the parameters for contrast and fusing temperature and the printing mode cannot be altered Proceed as follows 1 On the operator panel select the VarioPrint Configuration Print parameters menu 2 Select the Contrast menu 3 Set lock to synchronous Set the slide for the contrast value to ...

Page 123: ...ronous Set the slide for the fusing temperature to Normal in the upper field Fusing temperature 7 Click Apply 8 Select the Oiling menu 9 Set lock to synchronous Set the slide for oiling to Normal in the upper field Oiling 10 Click Apply 11 Select the Print mode menu Proceed as follows ...

Page 124: ...o use the print mode defined in the print job select the Monochrom Auto mode print type The stacker direction area will show how the sheets will be output and stacked internally and externally 13 Click Apply Proceed as follows 1 On the operator panel select the VarioPrint Configuration Paper menu 2 Select the Papers menu 3 Select the Shifts tab Proceed as follows ...

Page 125: ...X 4 7680 do501 fm 115 4 Use the To 1st Page and To 2nd Page buttons to select the page for which the shift needs to be set Select the desired value of the page in the fields Horizontal and Vertical respectively 5 Click Apply Proceed as follows ...

Page 126: ...roceed as follows 1 On the operator panel select VarioPrint Configuration Input menu 2 Select the General menu 3 Select Tray number mode in the Mapping field 4 Click Apply 5 Select the Tray assignment menu 6 Select the paper for the input trays in the Paper name column 7 Click Apply 8 Select the Mappings menu ...

Page 127: ...o be used for the tray numbers set in the print job in the Paper name column 10 Click Apply Proceed as follows 1 On the operator panel select the VarioPrint Configuration Output menu 2 Select the Tray attributes menu 3 Select the desired stack height for the output trays 4 Click Apply 5 Select the Mapping menu Proceed as follows ...

Page 128: ...7 X 4 7680 do501 fm 5 7 3 Performing mechanical tasks for print job If the paper format or the paper type is changed mechanical tasks must also be carried out see section 5 6 Replacing paper page 99 6 Select Internal trays mapped 7 Click Apply Proceed as follows ...

Page 129: ...m the query with Yes 3 If the printing system is likely to be inactive for some time over two hours remove the paper from all the input trays see section 5 4 Refilling paper page 93 4 Pack paper in the original packaging This ensures the room climate does not change the running properties of the paper before it is used again 5 Press Off 6 Only if the printing system is also to be detached from the...

Page 130: ...2 Replacing fuser station page 126 5 9 3 Replace developer station page 139 5 9 4 Menu settings for color printing page 152 5 9 5 Automatic menu settings when using MICR page 152 Important Note when using MICR When using MICR the developer station and the fuser station must be MICR compatible The upper and lower fuser stations must always be the same type This means that when you want to print usi...

Page 131: ...bels on the trolley indicate which settings are valid for each printing system 1 Handle 2 Foot pedal 3 Parking brake 4 Stop plate 5 Position of stoppers lower developer station and lower fuser station 6 Elevating platform 7 Position of stoppers upper developer station and upper fuser station 8 Tray 9 Guide rail 10 Locking pins 1 2 3 4 5 7 6 8 10 9 ...

Page 132: ...k height that is required for each of the four stations using the stoppers upper and lower developer station upper and lower fuser station Labels next to the stoppers give the correct stop position for each station Trays There are two different trays one for the developer station and one fireproof for the fuser station Important When replacing the fuser station please note Always place the fuser s...

Page 133: ...t stop plate Check the position of the stop plate on the base of the trolley If the stop plate is not in the first lock in position for VP 5000 Proceed as follows 1 Loosen the star grip screws 2 Push the stop plate inwards to the first lock Tighten the star grip screw ...

Page 134: ...pers are in the correct position for the station Check the label If the stoppers are not in the correct position Proceed as follows 1 Unfasten the star grip screw on the left and right hand trolley stoppers 2 If the elevating platform hinders setting the stoppers Press the foot pedal and using the handlebar fully lower the elevating platform ...

Page 135: ...9 1 Preparing the Trolley A29246 X17 X 4 7680 do501 fm 125 3 Move the right and left stop point to the correct position for the station 4 Re tighten the star grip screws on the stoppers Proceed as follows ...

Page 136: ...tion page 127 5 9 2 2 Replacing fuser station on the trolley page 130 5 9 2 3 Installing fuser station page 135 Caution The components in the fuser station reach a surface temperature of approximately 230 oC during operation If you touch them you may burn yourself Allow the fuser station to cool down approx 1 2 hour before starting work The fuser station is heavy approx 19 kg 42 lb One person shou...

Page 137: ... to drop to the floor There is danger of injury to you and of damage to the fuser station Always slide the fuser station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 3 Rotate the knob to the left until it engages Take hold of the fuser station and pull it towards you slowly and evenly 4 Release the trolley brake To do this press the upper part of the trolley br...

Page 138: ...of the tray is on the elevating platform under the developer station 7 Removing the lower fuser station Push foot pedal down and simultaneously using the handle push the elevating platform fully down Important Possibility of damage to the trolley and fuser station from the tray on the elevating platform when the platform is raised Always proceed exactly as stated in the instructions below Proceed ...

Page 139: ...lign trolley in such a way that the tray on the elevating platform is aligned dead center with the fuser station This guarantees that the tray does not abut against anything when it is being raised 9 Push foot pedal down and raise the elevating platform using the handle until it touches the stoppers The fuser station should be completely in the tray Proceed as follows ...

Page 140: ...nter completely Then press in the spring catch on the right telescopic rail and use your other hand to push in the guide rail on the side of the printer completely Proceed as follows 1 Transport trolley with the fuser station to the storage area 2 If the stoppers get in the way of the raising and lowering the elevating platform carry out the following steps Press the foot pedal and using the handl...

Page 141: ...r station on the trolley A29246 X17 X 4 7680 do501 fm 131 3 Unfasten the star grip screw on the left and right hand trolley stoppers 4 Push the stoppers on the right and left sides to the highest position Proceed as follows ...

Page 142: ...handlebar raise or lower the elevating platform to bring it to the same level as the surface on which the station is lying 7 Press down the lock on the elevating platform and push the tray with the fuser station you have just removed onto the storage surface 8 Push the empty trolley to the storage area of the fuser station that you want to install Proceed as follows ...

Page 143: ...u want to insert onto the trolley s guide rails across the locking pins to the stop point 10 Only for installing the lower fuser station Push foot pedal down and simultaneously using the handle push the elevating platform fully down 11 Release the star grip screws on the right and left stoppers of the trolley Proceed as follows ...

Page 144: ...er station on the trolley 134 A29246 X17 X 4 7680 do501 fm 12 Move the right and left stopper to the correct position for the fuser station to be installed 13 Tighten the star grip screws on the stoppers Proceed as follows ...

Page 145: ...tant Possibility of damage to the fuser station when the elevating platform is raised The guide rails for the fuser station on the printing system must be fully pushed in 1 Only for the upper fuser station Press the foot pedal and using the handlebar and simultaneously lower the elevating platform until it touches the stops ...

Page 146: ...lateral position of the trolley to bring the telescopic rails on the fuser station into line with the guide rails on the printing system 3 Push the left guide rail on the printing system onto the telescopic rail on the fuser station The catch must engage audibly Then push the right guide rail on the printing system into the telescopic rail It must also engage hearably Proceed as follows ...

Page 147: ...the foot pedal and using the handlebar and simultaneously move the elevating platform to the center position 5 Move the trolley to the parking position and press the levers for the roller brakes on the two rear wheels The trolley can now no longer be moved Proceed as follows ...

Page 148: ...on 138 A29246 X17 X 4 7680 do501 fm 6 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 7 Close the center doors 8 Press Ready button on the operator panel Proceed as follows ...

Page 149: ... carry out when replacing the developer station Each station should be replaced with the aid of a trolley Prepare the trolley before removing the developer station see section 5 9 1 Preparing the Trolley page 121 5 9 3 1 Remove developer station page 140 5 9 3 2 Replacing the Developer Station on the Trolley page 144 5 9 3 3 Install developer station page 148 ...

Page 150: ...yond the stops and fall down There is a danger of injury to you and of damage to the developer station Always slide the developer station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 3 Raise the handle and pull out the developer station slowly and evenly 4 Release the trolley brake To do this press the upper part of the trolley brake on the two rear wheels 5 Pu...

Page 151: ...of the tray is on the elevating platform under the developer station 7 Removing the lower developer station Push foot pedal down and simultaneously using the handle push the elevating platformfully down Important Possibility of damage to the trolley and developer station from the cup on the elevating platform when the platform is raised Always proceed exactly as stated in the instructions below Pr...

Page 152: ...printing system Align trolley in such a way that the cup on the elevating platform is aligned dead center with the developer station This guarantees that the tray does not abut against anything when it is being raised 9 Push foot pedal down and raise the elevating platform using the handle until it touches the upper and or lower stoppers Proceed as follows ...

Page 153: ... catch on the left telescopic rail and use your other hand to push in the guide rail on the side of the printer completely Then press in the spring catch on the right telescopic rail and use your other hand to push in the guide rail on the side of the printer completely Proceed as follows ...

Page 154: ...tation on the Trolley Proceed as follows 1 Move the trolley to where the developer stations are stored 2 Only after removing the lower developer station Unfasten the star grip screws on the left and right hand trolley stoppers 3 Push foot pedal down and simultaneously using the handle push the elevating platformfully down ...

Page 155: ... stoppers on the right and left sides to the EWS open position 5 Re tighten the star grip screws on the stoppers 6 Press the foot pedal and using the handlebar raise or lower the elevating platformto bring it to the same level as the surface on which the developer station is lying Proceed as follows ...

Page 156: ...veloper station you have just removed onto the storage surface 8 Drag the tray containing the developer station you want to insert onto the trolley s guide rails across the locking pins to the stop point 9 Only for installing the lower developer station Push foot pedal down and simultaneously using the handle push the elevating platformfully down Proceed as follows ...

Page 157: ...y A29246 X17 X 4 7680 do501 fm 147 10 Release the star grip screws on the right and left stoppers of the trolley 11 Push the stoppers on the right and left sides to the EWS lower position 12 Tighten the star grip screws on the stoppers Proceed as follows ...

Page 158: ...platform is raised The guide rails for the developer station on the printing system must be fully pushed in 1 Only for the upper developer station Press the foot pedal and using the handlebar lower the elevating platformuntil it touches the upper stops 2 Only for the lower developer station Press the foot pedal and using the handlebar lower the elevating platformuntil it touches the lower stops ...

Page 159: ...teral position of the trolley to bring the telescopic rails on the developer station into line with the guide rails on the printing system 4 Push the left guide rail on the printing system onto the telescopic rail on the developer station The catch must engage hearably Then push the right guide rail on the printing system into the telescopic rail It must also engage hearably Proceed as follows ...

Page 160: ... for the upper developer station Press the foot pedal and using the handlebar move the elevating platformto the center position 6 Only for the lower developer station Press the foot pedal and using the handlebar lower the elevating platformccompletely down Proceed as follows ...

Page 161: ...1 7 Move the trolley to the parking position and press the levers for the roller brakes on the two rear wheels The trolley can now no longer be moved 8 Push the developer station back into the printing system 9 Close the center doors 10 Press Ready Proceed as follows ...

Page 162: ... 3 Select print mode CustomTone Simplex or CustomTone Duplex 4 Click Apply 5 Select the Color management menu 6 In the Upper print unit and Lower print unit field enter the value for Color Verification ID Color effect If Process color is set in the upper print unit Custom Tone is automatically displayed in the lower print unit and vice versa Enter Color name 7 Select a color table in the Standard ...

Page 163: ...tity is automatically set to normal and cannot be changed Print mode The print mode is set automatically and cannot be changed Printing system The double sheet sensor is automatically switched on and cannot be switched off Autorestart is automatically switched off and cannot be switched on Menu Effect ...

Page 164: ... as value or have it calculated with the help of the operator panel For calculating two measurements are necessary Vertical distance of the print object with shift from the leading edge of the sheet and the vertical shift between the two colors within the print object Note As far as possible take the measurements on the print object that has the largest distance from the leading edge of the sheet ...

Page 165: ...246 X17 X 4 7680 do501 fm 155 6 Select the unit of measurement Enter the measured value in the Distance of the object from the leading edge of the sheet area on the operator panel Proceed as follows Paper direction Leading edge of the sheet First measurement ...

Page 166: ...he object area on the operator panel 9 Click OK Calculation of shrinkage factor window is closed The shrinkage factor is calculated and automatically entered into the Vertical shrinkage compensation input field on the operator panel Note If you know the shrinkage factor yourself you can enter it into the input field 10 Click Apply For the next print the second object is accordingly printed with sh...

Page 167: ... Configuration Paper Papers menu at the operator panel 2 Select the tab Shrinkage compensation 3 Select the page for which the setting needs to be done using the buttons in the Switch page area 4 Enter the passer shift into the input field in the Horizontal passer shift area If the shift varies within a page enter the average value 5 Click Apply The print object that is printed with the upper prin...

Page 168: ...5 9 6 Calculation and input of shrinkage compensation 158 A29246 X17 X 4 7680 do501 fm ...

Page 169: ...n is still cold Alternatively allow the fuser station to cool down for approximately half an hour before you start work There can be a high build up of static charge when draining toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For draining large quantities of toner spill such as a full bottle the industrial vacuum cleaner...

Page 170: ...9246 X17 X 4 7680 do601 fm You will find information on the following topics 6 2 Cleaning intervals page 161 6 3 Daily cleaning page 162 6 4 Weekly cleaning page 181 6 5 Cleaning corotron wires if an error occurs page 196 ...

Page 171: ...ation 6 3 4 Cleaning the transfer station page 170 Fuser station A1 A2 6 3 5 Cleaning the fuser station daily page 174 Cleaning station 6 3 6 Cleaning the cleaning station page 179 Weekly Input trays 6 4 1 Cleaning the input trays page 181 the transfer discharge stick 6 4 2 Cleaning the transfer discharge stick page 184 Fuser station A1 A2 6 4 3 Cleaning the fuser station weekly page 186 Cleaning ...

Page 172: ... Cleaning the charge station page 168 6 3 4 Cleaning the transfer station page 170 6 3 5 Cleaning the fuser station daily page 174 6 3 6 Cleaning the cleaning station page 179 6 3 1 Cleaning output trays Sample tray Caution Printing system could start unexpectedly if not in the Stop mode Before cleaning ensure that the printing system is in the Stop status press Stop button Proceed as follows 1 Va...

Page 173: ...t tray too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the output tray Always slide the output tray slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 2 When the stacker platform has stopped moving pull up the handle to release the output tray and pull the tray slowly ...

Page 174: ...rays 164 A29246 X17 X 4 7680 do601 fm 3 Lift out the platform and put to one side With a stack of paper the platform can weigh up to 10 kg 22 lbs 4 Remove the stack of paper 5 Vacuum inside the output tray Proceed as follows ...

Page 175: ... fm 165 6 Replace the empty platform on the tray making sure that the feet of the platform slot into the holes 7 Slide the output tray back into the printer The catches should engage noticeably The platform is then raised automatically Proceed as follows ...

Page 176: ...it beyond its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the developer station Always slide the developer station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 2 Raise the handle and pull out the developer station slowly and evenly Important You must not vacuum around the developer roller because you could vacu...

Page 177: ...n insulation felt red luminescent strip and magnetic strip using a vacuum cleaner 4 Wipe the red luminescent strip with a soft cloth 5 Vacuum around the developer station and the toner supply canister 6 Push the developer station back into the printing system Proceed as follows ...

Page 178: ...Cleaning the charge station You must clean the upper and lower charge stations Proceed as follows 1 In the operator panel park the corotron wires in the park position 2 Loosen the star grip screw 3 Remove the charge station and put it to one side with the underside facing up ...

Page 179: ...foreign matter from the U shaped guide bar Vacuum the U shaped guide bar and green luminescent strips Wipe the U shaped guide bar and green luminescent strips with a soft cloth 5 Push the charge station back into the printing system 6 Tighten the star grip screws Proceed as follows ...

Page 180: ...f injury to you and of damage to the transfer station Always slide the transfer station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 1 Rotate the knob to the left until it engages Take the transfer station by its handle and pull it towards you slowly and evenly 2 Release transport belt unit and raise up until it engages Important The transport belt cleaning bla...

Page 181: ... the area around the toner chamber Clean the transport belt with a soft cloth 4 Release the support latch lever Pull out the support Important Possibility of danger to the foil in the transfer blade Do not bend or fold the foil in the transfer blade when cleaning 5 Clean the transfer blade with a soft cloth Proceed as follows ...

Page 182: ...h Press the black front section of the support against the guide notch to surmount the spring force Then push the support in until it engages 7 Cleaning the toner mark sensor Caution You could trap your fingers when lowering the transport belt unit Ensure that your hands cannot be trapped when lowering the transport belt unit 8 Release transport belt unit and lower Proceed as follows ...

Page 183: ...6 3 4 Cleaning the transfer station A29246 X17 X 4 7680 do601 fm 173 9 Take hold of the transfer station by the rotary knob and push in Rotate the knob to the right until it engages Proceed as follows ...

Page 184: ...weekly page 186 Caution The components in the fuser station reach a surface temperature of approximately 230 oC during operation If you touch them you may burn yourself Cleaning should be done preferably before you power on the printing system while the fuser station is still cold Alternatively allow the fuser station to cool down for approximately half an hour before you start work Proceed as fol...

Page 185: ...1 Turn rotary knob counterclockwise to the stop Hold of the fuser station and pull it towards you slowly and evenly 2 Pull up the green safety lever and keep hold of it Then pull the knob out towards the front and release the lower deflection segments Proceed as follows 2 3 ...

Page 186: ...aution The sharp edges of the paper wiper fingers can cut you Do not slide hands or fingers along the edges Possibility of damage to the paper wiper fingers In the following cleaning task take care not to bend or fold the paper wiper fingers 4 Using a soft cloth clean the upper paper wiper fingers and deflection segments Proceed as follows ...

Page 187: ...wipe oil residue oil ring from the ends of both rollers 6 Turn the rotary knob to the left The paper wiper unit is returned to its original position 7 Clean the lower deflection segments with a soft cloth paying particular attention to the area over which the paper runs Swivel on the lower deflection segments making sure the yellow safety catch engages Proceed as follows ...

Page 188: ...6 3 5 Cleaning the fuser station daily 178 A29246 X17 X 4 7680 do601 fm 8 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages Proceed as follows ...

Page 189: ...o you and of damage to the cleaning station Always slide the cleaning station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 2 Lift up the handle and pull the cleaning station slowly and evenly out of the system Important Possibility of damage to the sealing blade from the vacuum cleaner nozzle When vacuuming do not touch the edge of the sealing blade 3 Remove an...

Page 190: ... 4 7680 do601 fm 4 Wipe off the sealing blade and the U shaped guide bar with a paper tissue Replace damaged sealing blade see section 7 3 2 Replacing the sealing blade cleaning page 231 5 Push the cleaning station back into the system Proceed as follows ...

Page 191: ...page 195 6 4 1 Cleaning the input trays All input trays of the paper input the cascade and the Interposer must be cleaned as follows Caution Printing system could start unexpectedly if not in the Stop status Before cleaning ensure that the printing system is in the Stop status press Stop button Proceed as follows 1 Press the input tray key The input tray is lowered All display lamps flash while th...

Page 192: ...arp paper edges can cause cuts Do not slide hands or fingers along the edges 4 Remove the rest of the paper from the input tray 5 Vacuum inside the input trays 6 Put paper back into the input tray Important Pushing in the input tray too sharply and quickly can move the stack of paper This can cause feed problems Push in the input tray slowly Proceed as follows ...

Page 193: ...t trays A29246 X17 X 4 7680 do601 fm 183 7 Push the input tray back in slowly until the catch engages noticeably It travels automatically up again The number of lit display lamps indicates the filling level Proceed as follows ...

Page 194: ...er station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 1 Rotate the knob to the left until it engages Take the transfer station by its handle and pull it towards you slowly and evenly Caution If you pull out the cleaning station too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is a danger of injury to you an...

Page 195: ...th plastic bristles may be used for cleaning the transfer discharge stick 3 Brush off the whole lower side of the transfer discharge stick with the supplied brush 4 Push the cleaning station back into the system 5 Take hold of the transfer station by the rotary knob and push in Rotate the knob to the right until it engages 6 Close the center doors Proceed as follows ...

Page 196: ... weekly page 186 Caution The components in the fuser station reach a surface temperature of approximately 230 oC during operation If you touch them you may burn yourself Cleaning should be done preferably before you power on the printing system while the fuser station is still cold Alternatively allow the fuser station to cool down for approximately half an hour before you start work Proceed as fo...

Page 197: ...r station 1 Rotate the knob to the left until it engages Take hold of the fuser station and pull it towards you slowly and evenly Proceed as follows 1 Pull up the yellow safety lever and keep hold of it Then pull the knob out towards the front and release the lower deflection segments Proceed as follows 2 3 ...

Page 198: ...ution The sharp edges of the paper wiper fingers can cause cuts Do not slide hands or fingers along the edges Possibility of damage to the paper wiper fingers In the following cleaning task take care not to bend or fold the paper wiper fingers 3 Using a soft cloth clean the upper paper wiper fingers and deflection segments Proceed as follows ...

Page 199: ...h wipe any toner residue from the surfaces of the printing and fuser rollers and wipe oil residue oil ring from the ends of both rollers 5 Turn the rotary knob to the left The paper wiper unit is returned to its original position 6 Take out the oil trough and wipe inside it Proceed as follows ...

Page 200: ...ents with a soft cloth paying particular attention to the area over which the paper runs Wipe oil residue from the inside of the lower deflection segments 8 Return the oil trough to its original position 9 Swivel on the lower deflection segments making sure the yellow safety catch engages Proceed as follows ...

Page 201: ... cold Alternatively allow the fuser station to cool down for approximately half an hour before you start work 1 To clean the fuser station take hold of the cover plate by its handle and lift it off Check for accumulations of oil in the fuser station and clean Traces of oil on the paper impair the print quality 2 Press the catches on both sides towards the plate to release them Draw the cleaning un...

Page 202: ... X17 X 4 7680 do601 fm 3 Vacuum clean the groove in front of the front band roll 4 Wipe the groove with a soft cloth to remove residual soiling 5 Push the cleaning unit back into the fuser station until the two latches click audibly Proceed as follows ...

Page 203: ...user station weekly A29246 X17 X 4 7680 do601 fm 193 6 Replace the cover plate 7 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 8 Press Ready Proceed as follows ...

Page 204: ... Cleaning when the printing system is powered off Cleaning during print operation Proceed as follows 1 Clean the screen using a damp cloth Proceed as follows 1 Select the General User Tools menu at the operator panel 2 Press Start screen cleaning button 3 Clean the screen using a damp cloth 4 Press OK ...

Page 205: ... be used Proceed as follows 1 Vacuum clean the floor around the printing system Important Fluid can seep inside the printing system This could cause irreparable damage to the electrical and mechanical components Do not place cleaning fluids on top of or in the immediate vicinity of the printing system and take care to prevent fluids entering the printing system 2 Cleaning the housing surfaces Add ...

Page 206: ...rror occurs Proceed as follows 1 Press the Stop button 2 On the operator panel select the VarioPrint Configuration Special functions Park corotrons menu 3 Select the corotrons to be cleaned in the Select corotrons field 4 Press Start 5 Start motor to start parking corotrons by clicking the Start motor checkbox 6 As soon as Corotrons parked is confirmed by click on Exit 7 Press Ready ...

Page 207: ... 197 7 Replacing consumables and expendables 7 1 Overview This section describes in detail all the steps required to replace consumables or expendables You will find information on the following topics 7 2 Replacing consumables page 198 7 3 Replace expendables page 224 ...

Page 208: ...r in the upper print unit Lower toner empty Toner in upper print unit empty 7 2 1 Refilling toner page 199 Waste toner box in lower print unit Waste toner box in upper print unit Lower waste toner box full Upper waste toner box full 7 2 2 Replacing waste toner box rear and waste toner box transfer page 205 Waste toner box transfer full in lower print unit Waste toner box transfer full in upper pri...

Page 209: ... gloves In the event of contact with skin wash toner off with plenty of cold water Do not inhale toner Avoid accumulation of dust If after inhaling toner you experience symptoms such as nausea headaches or dizziness immediately go out into the fresh air Do not spill toner There is a danger of slipping on toner spill Clean up toner spill immediately Only use explosion proof vacuum cleaners Only use...

Page 210: ...tops and displays an error message The toner must be refilled at this point You can fill a maximum of two 600 g bottles of toner into each toner supply container Proceed as follows 1 Hold by the recessed grip and push down the bar until it engages 2 Open the lock Important The following action can soil hands and clothing Wear the gloves provided in the packaging 3 Shake the new closed bottle of to...

Page 211: ...n and shake the bottle slightly to empty its contents into the container Important Keep the empty toner bottle This is used as the replacement for a full waste toner box 5 Close sliding lock 6 Hold by the recessed grip and pull bar forward The bar moves up automatically 7 On the operator panel select Refill toner in the VarioPrint Replacing consumables menu Print unit Lower 8 Toner refilled should...

Page 212: ... printing is under way If the toner is not refilled during the warning period the printing system stops and displays an error message The toner must be refilled at this point You can fill a maximum of two 600 g bottles of toner into each toner supply container Proceed as follows 1 Tilt the flap back 2 Open the lock Important The following action can soil hands and clothing Wear the gloves provided...

Page 213: ...es secured by an intact banderole 4 Open the bottle of toner and insert it as far as possible into the round opening in the toner supply container keeping the bottle in a vertical position Turn and shake the bottle slightly to empty its contents into the container Important Keep the empty toner bottle This is used as the replacement for a full waste toner box 5 Close sliding lock Proceed as follow...

Page 214: ...per print unit 204 A29246 X17 X 4 7680 do701 fm 6 Close the flap 7 On the operator panel select Refill toner in the VarioPrint Replacing consumables menu Print unit Upper 8 Toner refilled should be confirmed with OK Proceed as follows ...

Page 215: ...toner containers 7 2 2 1 Replacing the rear waste toner box page 206 7 2 2 2 Changing the waste toner box page 209 Caution Strictly observe the following safety directives when replacing waste toner box rear and waste toner box transfer Do not allow toner to get into eyes In the event of contact with eyes rinse eyes out with plenty of water and seek medical help Avoid contact with the skin and wea...

Page 216: ...nt unit Important If the waste toner box is replaced for the upper or lower print unit then the associated toner waste toner box transfer in the upper or lower transfer station must also be replaced Proceed as follows 1 Press the Stop button Important The following action can soil hands and clothing Wear the gloves provided in the packaging of the new toner bottle 2 Press the catch up and take hol...

Page 217: ...ge trough and screw it onto the full waste toner box 4 Take hold of the neck of the full waste toner box and lift it out of the drawer 5 Screw the lid off an empty bottle of toner and place the lid in the storage trough provided in the drawer Insert the empty open toner bottle into the drawer Proceed as follows ...

Page 218: ...6 X17 X 4 7680 do701 fm 6 Take hold of the drawer by the handle and push it firmly into the printer 7 Replacing the toner waste toner box in the upper or lower transfer station see section 7 2 2 2 Changing the waste toner box page 209 Proceed as follows ...

Page 219: ...acing the waste toner box transfer in the lower print unit Important If the waste toner box transfer is replaced in the upper or lower transfer station then the associated rear waste toner box must also be replaced Proceed as follows 1 Press the Stop button 2 Open the center doors 3 Remove the lid from the new empty waste toner box transfer 4 Push lid onto the waste toner box transfer in the unit ...

Page 220: ...7 2 2 2 Changing the waste toner box 210 A29246 X17 X 4 7680 do701 fm 6 Insert new waste toner box as far as possible without lid 7 Close center doors 8 Press Ready Proceed as follows ...

Page 221: ...loves In the event of contact with skin wash developer off with plenty of water Do not inhale developer Avoid accumulation of dust If after inhaling developer you experience symptoms such as nausea headaches or dizziness immediately go out into the fresh air Do not spill developer There is a danger of slipping on developer spill Clean up developer spill immediately Only use explosion proof vacuum ...

Page 222: ...fm 4 Select the Drain off developer action Press Start 5 Open the center doors Important The following action can soil hands and clothing Wear the gloves provided in the package 6 Pull out the hook Release the emptying hose from its clamp Proceed as follows ...

Page 223: ...7 2 3 Replacing developer A29246 X17 X 4 7680 do701 fm 213 7 Insert the hose into the empty developer bottle Proceed as follows ...

Page 224: ...ottle on the hook with the hose inserted 9 Close the center doors 10 Confirm the steps carried out in the menu Press the Next button 11 Start draining off the developer from the menu Wait until menu shows that the developer is drained off 12 Open the center doors Proceed as follows ...

Page 225: ...7 2 3 Replacing developer A29246 X17 X 4 7680 do701 fm 215 13 Remove the hose from the developer bottle and return it to the clamp Proceed as follows ...

Page 226: ...ps carried out in the menu Press the Back button Proceed as follows Caution If removed too quickly and suddenly the developer station can be pulled out beyond the stops and fall down There is a danger of injury to you and of damage to the developer station Always slide the developer station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s Proceed as follows ...

Page 227: ...ct the Refill developer action Press Start 2 Raise the handle and pull out the developer station slowly and evenly 3 Clean insulation felt red luminescent strip and magnetic strip using a vacuum cleaner 4 Slide open the cover of the developer unit Proceed as follows ...

Page 228: ...uum clean the inner side of the cover 6 Open a new bottle of developer and as you empty it spread the contents over the entire length of the opening Take care not to spill developer on the guide bars 7 Vacuum clean any developer that may have spilled Proceed as follows ...

Page 229: ...7 X 4 7680 do701 fm 219 8 Close the fill opening cover Push the developer station back into the printing system 9 Close the center doors 10 Confirm the steps carried out in the menu Press the Exit button 11 Press Ready Proceed as follows ...

Page 230: ...ntact with the skin In the event of contact with the skin wash fuser oil off with plenty of water Do not spill fuser oil There is a danger of slipping on spilled fuser oil If you do spill fuser oil immediately apply an agent such as diatomaceous earth kieselguhr to bind the fluid and dispose of in a suitable manner Only use fuser oil for the purpose for which it is intended Keep fuser oil out of t...

Page 231: ... you and of damage to the fuser station Always slide the fuser station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 5 Rotate the knob to the left until it engages Take hold of the fuser station and pull it towards you slowly and evenly 6 Unscrew the lid of the empty fuser oil container remove together with the vacuum hose and hold up the hose Remove the empty f...

Page 232: ...fuser oil container 222 A29246 X17 X 4 7680 do701 fm 7 Immediately insert the vacuum hose into the top of the new fuser oil container 8 Put the fuser oil container into the holder and screw down the lid Proceed as follows ...

Page 233: ...46 X17 X 4 7680 do701 fm 223 9 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 10 Close the center doors 11 Confirm the replacement with Yes in the menu 12 Press Ready Proceed as follows ...

Page 234: ...eaning in the lower cleaning station Cleaning blade cleaning in the upper cleaning station Replace the cleaning blade cleaning in the lower cleaning station Replace the cleaning blade cleaning in the upper cleaning station 7 3 1 Replacing or turning the cleaning blade cleaning page 227 Cleaning blade cleaning in the lower cleaning station Cleaning blade cleaning in the upper cleaning station Turn ...

Page 235: ...e lower transfer station Cleaning blade transfer in the upper transfer station Turn lower cleaning blade transfer Turn upper cleaning blade transfer 7 3 7 Turning or replacing the cleaning blade transfer page 258 Charge discharge corotron cartridges in the lower charge station Charge discharge corotron cartridges in the upper charge station Replacing lower charge or discharge corotron cartridges R...

Page 236: ... tray A drive side 7 3 12 Replacing paddles page 282 Upper output tray A Both paddles in the front section Replacing paddle output tray A operator side 7 3 12 Replacing paddles page 282 Lower output tray B Both paddles in the rear section Replacing paddle output tray B drive side 7 3 12 Replacing paddles page 282 Lower output tray B Both paddles in the front section Replacing paddle output tray B ...

Page 237: ...rocedure for the upper cleaning station Remove cleaning blade cleaning Important Possibility of damage to the cleaning blade edges When you are replacing or turning the cleaning blade cleaning take care not to damage the edges while you are removing and reinserting the blade Do not wipe the edge of the blade Proceed as follows 1 Press the Stop button 2 Select the print unit concerned and Cleaning ...

Page 238: ...ng station slowly and evenly out of the system 5 Vacuum clean the cleaning station Take care not to touch the sealing blade Important The following action can soil hands and clothing Wear the gloves provided in the package 6 Press the clamp outwards away from the cleaning station and swing down the guard plate Proceed as follows ...

Page 239: ... draw it out of the casing Proceed as follows 1 The two sides of the cleaning blade cleaning are numbered 1 and 2 Insert a new cleaning blade cleaning with the visible groove and the number 2 facing up or turn the existing blade cleaning upside down and insert it with the groove and the number 2 facing down Engage the blade in position Proceed as follows 1 2 2 ...

Page 240: ...de cleaning 230 A29246 X17 X 4 7680 do701 fm 2 Raise and lock the sealing blade 3 Push the cleaning station back into the system 4 Close the center doors 5 Confirm the replacement or turning with Yes in the menu 6 Press Ready Proceed as follows ...

Page 241: ... shows the procedure for the upper cleaning station Removing the sealing blade Proceed as follows 1 Press the Stop button 2 Select the print unit concerned and sealing blade cleaning on the operator panel in the VarioPrint Replacing consumables Print unit specific menu Press the Start button 3 Open the center doors Caution If you pull out the cleaning station too sharply and quickly you could pull...

Page 242: ...imilar object Important Possibility of damage to the edge of the cleaning blade from the vacuum cleaner nozzle When vacuuming do not touch the edge of the cleaning blade 6 Vacuum clean the cleaning station and the transport spring Important Possibility of damage to the edge of the sealing blade When installing the blade do not knock the edge against other components Proceed as follows ...

Page 243: ...n the mounting tool and remove the mounting tool 2 Push the new sealing blade into the groove of the mounting tool until it clicks into place 3 Use the mounting tool to position the new sealing blade in the center of the casing and press it onto the casing 4 Remove the mounting tool from the sealing blade return it and engage ...

Page 244: ...g the sealing blade cleaning 234 A29246 X17 X 4 7680 do701 fm 5 Push the cleaning station back into the system 6 Close the center doors 7 Confirm the replacement with Yes in the menu 8 Press Ready Proceed as follows ...

Page 245: ...eet counter for paper cleaning plates 7 3 3 1 Remove paper cleaning plate Caution The components in the fuser station reach a surface temperature of approximately 230 oC during operation If you touch them you may burn yourself Allow the fuser station to cool down approx 1 2 hour before starting work Proceed as follows 1 Open the center doors Caution If you pull out the fuser station too sharply an...

Page 246: ... the rotary knob to the left to the stop Take hold of the fuser station and pull it towards you slowly and evenly 3 Lift up and hold safety lever at the back of the segment block Then pull the head of the lower deflection segment forward and swivel out the lower deflection segments Proceed as follows 2 3 ...

Page 247: ...not slide hands or fingers along the edges Possibility of damage to the paper cleaning plate Take care not to bend or fold the paper cleaning plate The paper cleaning plate can be hot You could burn yourself if you touch it Allow the fuser station with the cleaning plate to cool down approx 1 2 hour before starting work Paper cleaning plate assembly A circular blue green sticker denotes the releas...

Page 248: ... the cleaning plate support with the other hand remove the cleaning plate from the bottom 6 Dispose of old cleaning plate The paper cleaning plate comes with a coding flag The coding flag helps to position the cleaning plate into the support The support is equipped with two center bolts to position the cleaning plate exactly Proceed as follows ...

Page 249: ...nd hold the cleaning plate so that the left coding flag is up Place the cleaning plate into the support from below and attach the center bolts Let go of the release 2 Turn the lever counterclockwise to swivel in the paper cleaning unit 3 Swivel in the lower deflection segments again You must be able to hear the yellow safety lever at the back of the segment block engage ...

Page 250: ...per cleaning plate 240 A29246 X17 X 4 7680 do701 fm 4 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 5 Close the center doors 6 Press Ready Proceed as follows ...

Page 251: ... oiling rollers For the various paper formats the associated oiling roller must be installed Important Possibility of mixing up the oiling roller The oiling rollers have different widths for different paper formats The oiling system has markings for the various coating widths and the paper formats to which they belong When installing the roller check that the coating ends against the marking for t...

Page 252: ...eyond its stop point causing it to drop to the floor There is danger of injury to you and of damage to the fuser station Always slide the fuser station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 4 Rotate the knob to the left until it engages Take hold of the fuser station and pull it towards you slowly and evenly Caution The components in the fuser station re...

Page 253: ...m 243 5 Take hold of the cover plate by its handle and lift it off 6 Raise the oiling system Caution Possibility of burns from the hot oiling roller Take hold of the coated sections of the roller only 7 Pull the oiling roller forward and remove Proceed as follows ...

Page 254: ...the hot carrier tube Use an insulating cloth to handle the carrier tube 8 Hold the oiling roller horizontally and press against the retaining pin of the carrier tube 9 Draw the oiling roller off the carrier tube 10 Place a new oiling roller on the carrier tube and press into position Proceed as follows ...

Page 255: ...erent paper formats The oiling system has markings for the various coating widths and the paper formats to which they belong When installing the roller check that the coating ends against the marking for the format of paper you are using 1 Engage oiling roller in oiling system The groove of the oiling roller on the device side must be positioned on the pin at the mounting of the oiling unit 2 Lowe...

Page 256: ...7680 do701 fm 3 Replace the cover plate 4 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 5 Close the center doors 6 Confirm the replacement with Yes in the menu 7 Press Ready Proceed as follows ...

Page 257: ... and lower fuser stations The following section shows the procedure for the upper fuser station Remove the cleaning set Proceed as follows 1 Press the Stop button 2 Select the print unit concerned and Cleaning kit on the operator panel in the VarioPrint Replacing consumables Print unit specific menu Press the Start button 3 Open the center doors Caution If you pull out the fuser station too sharpl...

Page 258: ...rds you slowly and evenly Caution The components in the fuser station reach a surface temperature of approximately 230 o C during operation If you touch them you may burn yourself Before beginning work open the fuser station and allow the printing system to cool for approx 1 2 hour 5 Take hold of the cover plate by its handle and lift it off Proceed as follows ...

Page 259: ...one side with the cleaning kit facing up Caution Possibility of burns from hot cleaning kit Use an insulating cloth to handle the cleaning kit 7 Pull forwards the rear catch on the left side of the lower band roll until it engages The centering pin in the band roll is released Remove the roll 8 Press the lever on the left of the upper band roll Remove the roll Proceed as follows ...

Page 260: ... 7680 do701 fm Install the cleaning kit 9 If the cleaning unit is soiled clean with a vacuum cleaner and soft cloth Proceed as follows 1 Insert new band rolls in the lower and upper holders 2 Remove protective wrap and transport guard Proceed as follows ...

Page 261: ...7 3 5 Replacing the cleaning kit A29246 X17 X 4 7680 do701 fm 251 3 Push the cleaning unit back into the fuser station until the two latches click audibly 4 Replace the cover plate Proceed as follows ...

Page 262: ...9246 X17 X 4 7680 do701 fm 5 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 6 Close the center doors 7 Confirm the replacement with Yes in the menu 8 Press Ready Proceed as follows ...

Page 263: ...re for the upper cleaning station Removing the transport belt Proceed as follows 1 Press the Stop button 2 Select the print unit concerned and Transport belt on the operator panel in the VarioPrint Replacing consumables Print unit specific menu Press the Start button 3 Open the center doors Caution If you pull out the transfer station too sharply and quickly you could pull it beyond its stop point...

Page 264: ...se transport belt unit and raise up until it engages 6 Loosen knurled screw Pull axle bearing forward and to the right 7 Grasp the edge of the transport belt and carefully lift over the belt guides Carefully remove the transport belt from the transport unit Proceed as follows ...

Page 265: ... around the edges Carefully vacuum the tilted rod in the swivel rail Proceed as follows Caution Possibility of damage to the transport belt Do not bend the transport belt and do not damage the edges 1 Push the new transport belt over the forearm Hold the forearm before the transport unit and carefully lift the edge of the transport belt over the belt guides Proceed as follows ...

Page 266: ...rt rollers until it lies between the belt guides 3 Raise the axle bearings again and tighten the knurled screws Caution You could trap your fingers when lowering the transport belt unit Ensure that your hands cannot be trapped when lowering the transport belt unit 4 Release transport belt unit and lower Proceed as follows ...

Page 267: ...6 X17 X 4 7680 do701 fm 257 5 Take hold of the transfer station by the rotary knob and push in Rotate the knob to the right until it engages 6 Close center doors 7 Confirm the replacement with Yes in the menu 8 Press Ready Proceed as follows ...

Page 268: ... same for the upper and lower transfer stations The following section shows the procedure for the upper transfer station Remove cleaning blade transfer Caution Possibility of damage to the cleaning blade edges If the cleaning blade transfer is to be replaced or turned ensure that you do not damage the edge during the following removal and installation Proceed as follows 1 Press the Stop button 2 S...

Page 269: ...ges Take the transfer station by its handle and pull it towards you slowly and evenly 5 Release transport belt unit and raise up until it engages Caution The transport belt cleaning blade sealing blade and the other cover elements may be damaged by the vacuum cleaner nozzle Do not touch these parts when vacuuming Proceed as follows ...

Page 270: ...7680 do701 fm 6 Carefully vacuum the area around the toner chamber Note The following action can soil hands and clothing Wear the gloves provided in the packaging 7 Loosen two knurled screws Hold by the recessed grip and push the tension blade to the right Proceed as follows ...

Page 271: ...17 X 4 7680 do701 fm 261 8 Press against the cleaning blade and release from the casing Carefully remove the cleaning blade from the casing 9 Wipe the cleaning blade with a soft cloth 10 Vacuum clean the positioning groove for the cleaning blade Proceed as follows ...

Page 272: ...r the other New cleaning blade Insert the cleaning blade into the casing so that the edge marked 1 is at the top and faces the casing Turning the cleaning blade Insert the cleaning blade so that the other edges 2 3 and 4 are successively at the top and facing the casing Insert the cleaning blade so that it lies firmly in the groove below 2 Hold by the recessed grip push the tension blade to the le...

Page 273: ...do701 fm 263 3 Release transport belt unit and lower 4 Take hold of the transfer station by the rotary knob and push in Rotate the knob to the right until it engages 5 Close center doors 6 Confirm the replacement or turning with Yes in the menu 7 Press Ready Proceed as follows ...

Page 274: ...ayed The corotron cartridge must be replaced at this point The procedure for replacing the corotron cartridge is the same for the upper and lower charge stations The following section shows the procedure for the upper charge station Proceed as follows 1 Press the Stop button 2 At the operator panel in the VarioPrint Replacing consumables Replace corotrons menu select the print unit concerned and C...

Page 275: ...ge station and place it to one side with the back side facing up 7 Press in the catch on the underside and take out the corotron cartridges 8 Remove any foreign matter from the U shaped guide bar Vacuum clean the U shaped guide bar and green luminescent strips and wipe with a paper tissue Proceed as follows ...

Page 276: ...scharge corotron cartridges 266 A29246 X17 X 4 7680 do701 fm 9 Insert the new corotron cartridges 10 Push the charge station back into the printing system 11 Tighten the star grip screws 12 Close the center doors Proceed as follows ...

Page 277: ...7 3 8 Replacing the charge discharge corotron cartridges A29246 X17 X 4 7680 do701 fm 267 13 Confirm prompts in the menu Press the Exit button 14 Press Ready Proceed as follows ...

Page 278: ...Press the Stop button 2 Select the print unit concerned and Cleaning corotron on the operator panel in the VarioPrint Replacing consumables Replace corotrons menu Press the Start button 3 Select Start motor for corotron parking 4 When the yellow Corotrons parked light comes on open center doors Caution If you pull out the cleaning station too sharply and quickly you could pull it beyond its stop p...

Page 279: ...e Remove any foreign matter from the U shaped guide bar Vacuum the U shaped guide bar and wipe off with a paper tissue 7 Insert a new corotron cartridge 8 Push the cleaning station back into the system 9 Close the center doors 10 Confirm prompts in the menu Press the Exit button 11 Press Ready Proceed as follows ...

Page 280: ...ng the photoconductor drum always wear the gloves provided In the event that pieces of the photoconductor drum coating flake off you must collect all these pieces Store old photoconductor drums with protective covers and any flakes of coating in the original drum cartons and keep ready for collection by service or the contracted shipping company Photoconductor drums and collected flakes of coating...

Page 281: ...you pull out the cleaning station too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the cleaning station Always slide the cleaning station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 7 Lift up the handle and pull the cleaning station slowly and evenly out of the s...

Page 282: ...hotoconductor drum 272 A29246 X17 X 4 7680 do701 fm 8 Remove the corotron cartridge 9 Loosen the two star grip screws 10 Remove the charge station and put it to one side with the underside facing up Proceed as follows ...

Page 283: ...ry to you and of damage to the developer station Always slide the developer station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 11 Raise the handle and pull out the developer station slowly and evenly 12 Hook the retaining plate over the upper bolt Caution Possibility of scraping skin on sharp edges of the flange shafts Do not touch the flange shafts Proceed a...

Page 284: ...een skin and the photoconductor surface may result in skin diseases and impair the function of the photoconductor drum Wear the gloves provided with the photoconductor drum 14 Have the carton and protective cover of the old photoconductor drum ready 15 Put the old protective cover carefully on the photoconductor drum Do not jam the protective cover Proceed as follows ...

Page 285: ...ith the protective cover and place in the old carton Caution The old photoconductor drum must be disposed of as hazardous waste Store the old drum and any flakes of coating in the original carton and keep ready for collection by service or the contracted shipping company Proceed as follows 1 Carefully remove the new photoconductor drum together with the protective cover from its packaging Caution ...

Page 286: ...erving the reverse order of procedures 3 Carefully pull the protective cover from the photoconductor drum and place in the carton Both must be kept for later disposal of the photoconductor drum 4 Replace the hub on the flange shaft and tighten the retaining screw 5 Replace the retaining plate and tighten the star grip screw slightly Proceed as follows ...

Page 287: ...6 X17 X 4 7680 do701 fm 277 6 Push the developer station back into the printing system 7 Reinsert the corotron cartridge Push the cleaning station back into the system 8 Push the charge station back into the printing system Proceed as follows ...

Page 288: ... 10 Replace photoconductor drum 278 A29246 X17 X 4 7680 do701 fm 9 Tighten both star grip screws 10 Rotate the knob to the right until it engages 11 Close the center doors 12 Press Ready Proceed as follows ...

Page 289: ... In the event of contact with eyes rinse eyes out with plenty of water and seek medical help Avoid contact with the skin In the event of contact with skin wash toner off with plenty of cold water Do not inhale toner Avoid accumulation of dust If after inhaling toner you experience symptoms such as nausea headaches or dizziness immediately go out into the fresh air Do not spill toner There is a dan...

Page 290: ... fine filter 280 A29246 X17 X 4 7680 do701 fm 3 Draw the fine filter out of the bay at the back of the printing system 4 Remove the lid from the fine filter 5 Slide the lid onto the new fine filter Proceed as follows ...

Page 291: ...680 do701 fm 281 6 Vacuum toner from the fine filter bay and from the toner exit opening at the top of the fine filter bay 7 Push the new filter firmly into the bay 8 Confirm the replacement with Yes in the menu 9 Press Ready Proceed as follows ...

Page 292: ... the procedure for the upper output tray Please note There are two paddle levers per output tray One is at the front of the tray the operator side on the right the other is at the back the drive side again on the right There are two paddles slotted onto each lever You always have to replace both of them An error message in the operator panel shows the paddle pair to be replaced and the correspondi...

Page 293: ...ray too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the output tray Always slide the output tray slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 6 Pull up the handle to release the output tray and pull the tray slowly and evenly out of the printer Proceed as follows...

Page 294: ... 7 Lift out the platform and put to one side With a stack of paper the platform can weigh up to 10 kg 22 lbs 8 Press down the paddle lever in either the front or rear right section as appropriate 9 Draw the paddles off the lever one by one Proceed as follows ...

Page 295: ...ce Make sure that the holes in the paddle slot are aligned correctly with the holding pins on the lever Raise the paddle lever again 11 Replace the empty platform on the tray making sure that the feet of the platform slot into the holes 12 Slide the output tray back into the printer The catches should engage noticeably Proceed as follows ...

Page 296: ...7680 do701 fm 13 Set the down pressure back to its previous value To do this turn the wheel until the required value is visible in the window 14 Close the left door 15 Confirm the replacement with Yes in the menu 16 Press Ready Proceed as follows ...

Page 297: ... Overview This section helps you to handle any possible errors You will find information on the following topics 8 2 Messages on the operator panel page 288 8 3 Clearing paper jams page 293 8 4 Print image problems page 323 8 5 Substandard print quality in margin zones page 332 ...

Page 298: ...n be listed in the report of errors and warnings that have occurred They are marked by the button They may point out e g open paper path flaps If they are not closed and the Ready button is not pressed the information message is then displayed as an error message and the printing system remains in Stop status Tip You find detailed information on every individual error and warning message via conte...

Page 299: ... X 4 7680 do801 fm 289 2 Click on the message on the Errors and warnings report A flashing symbol in the printer view indicates the message location Conversely the relevant entry on the report can be selected by clicking a symbol in the printer view Proceed as follows ...

Page 300: ...be changed by dragging out a rectangle using the mouse from A to B View is zoomed in from B to A View is zoomed out shifts the visible cutout in the direction of the arrow indicates that the marked error is corrected changes to the service ticket view The service ticket displays all the data required to notify the service center changes from the service ticket display back to the printing system v...

Page 301: ...en the error cannot be eliminated the same error recurs repeatedly the printing system cannot be rendered operational after the error has been eliminated changes to the previous next message changes the view between Errors and warnings only no printer view Errors and warnings and printer view printer view only no Errors and warnings Button Function ...

Page 302: ...printing after the error is removed When using MICR the double page sensor is switched on and cannot be switched off Autorestart is switched off and cannot be switched on Proceed as follows 1 On the operator panel select the VarioPrint Configuration Special functions Printing system menu 2 In the Autorestart field select The printing system continues printing automatically after error correction T...

Page 303: ... clearing jammed paper Before removing jammed paper open the appropriate flaps and affix them in the position in the top notches The green release knob must be flush with the plate Sharp edges of paper can cause cuts Do not touch the edges of the paper If you have to do so exercise extreme caution Do not slide hands or fingers along the edges Frequent paper jams are a sign that the paper is unsuit...

Page 304: ... jam The button flashes in the operator panel Proceed as follows 1 Press the button A list of errors and warnings is displayed in the operator panel together with an internal view of the printing system 2 Click the error message for the paper jam in the Errors and warnings list A flashing symbol in the printer view indicates the location of the jam ...

Page 305: ...er must be removed manually Paper jam between the reject tray and the output All paper between the input tray and reject tray is ejected automatically to the reject tray from the point at which the jam occurs Manually remove all paper between the reject tray and the jam location Paper located downstream from the jam location is conveyed automatically to the output tray after the jam occurs 8 3 2 2...

Page 306: ... groups in the following table the flaps must be opened in the given sequence The flaps must be closed in reverse order There are no special points to note for the other flaps and flap groups Flap group Open in this order 8 8 1 8 2 10 10 1 10 2 11 11 1 11 2 49 49 1 49 2 49 3 49 4 51 51 1 51 2 64 64 1 64 2 Proceed as follows 1 Open the door in front of the jam area 2 Pull the release knob of the fl...

Page 307: ...8 3 2 3 Clearing a paper jam in the flaps A29246 X17 X 4 7680 do805 fm 297 6 Close all doors 7 Press Ready Proceed as follows ...

Page 308: ...age and in the operator panel and affix in position in the top notch The release knob must be flush with the plate 4 Maneuver the jammed paper into a better position for removal by turning the unnumbered green knobs Caution Sharp paper edges can cause cuts Do not slide hands or fingers along the edges 5 Remove jammed paper 6 Close all flaps again Affix the release knobs in the notches indicated in...

Page 309: ...ease of the input tray in question and pull out the input tray 4 Only for paper jams in the area of both lower input trays Partially reinsert affected input tray Disengage left stop and partially pull it out 5 Disengage right stop and partially pull it out Pull out input tray once more as far as the stop Proceed as follows 2 3 ...

Page 310: ...aper into a better position for removal by turning the unnumbered green knob Caution Sharp paper edges can cut you Do not slide hands or fingers along the edges 7 Remove jammed paper 8 Push in input tray 9 Close the right door 10 Press the key for the input tray just closed The input tray moves forward roughly 5 cm Proceed as follows ...

Page 311: ...per jam in the paper input cascade or Interposer A29246 X17 X 4 7680 do805 fm 301 11 Push the input tray back in slowly until the catch engages noticeably It travels automatically up again 12 Press Ready Proceed as follows ...

Page 312: ...se the handle and pull out the developer station slowly and evenly Caution Possibility of damage to the developer station The developer station must be kept free of foreign bodies Metal objects e g paper clips are a special danger as they are attracted by the rollers magnetic field Do not lean on the developer station while it is pulled out Possibility of damage to the photoconductor drum Never tr...

Page 313: ... 3 2 5 Clearing a paper jam in the developer station A29246 X17 X 4 7680 do805 fm 303 4 Push the developer station back into the printing system 5 Close the center doors 6 Press Ready Proceed as follows ...

Page 314: ...ere is a danger of injury to you and of damage to the transfer station Always slide the transfer station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 2 Rotate the knob to the left until it engages Take the transfer station by its handle and pull it towards you slowly and evenly Caution Possibility of damage to the transfer station Do not lean on the transfer st...

Page 315: ...b to the right until it engages Proceed as follows 1 Open the center doors Caution If you pull out the cleaning station too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the cleaning station Always slide the cleaning station slowly and evenly to its stop point on the guide rail reference speed max 0 5...

Page 316: ... the cleaning station Remove the jammed paper carefully and do not touch the corotron wire Possibility of damage to the photoconductor drum Never use hard objects pliers tweezers etc to clear jammed paper Do not touch the photoconductor drum Sharp paper edges can cut you Do not slide hands or fingers along the edges 3 Remove jammed paper 4 Push the cleaning station back into the system 5 Close the...

Page 317: ...ted on the operator panel Caution If you pull out the fuser station too sharply and quickly you could pull it beyond its stop point causing it to drop to the floor There is danger of injury to you and of damage to the fuser station Always slide the fuser station slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 3 Rotate the knob to the left until it engages Take hol...

Page 318: ... A29246 X17 X 4 7680 do805 fm 4 Pull up the green safety lever and keep hold of it Then pull the knob out towards the front and release the lower deflection segments 5 Turn the rotary knob to the right The paper wiper unit moves up Proceed as follows 2 3 ...

Page 319: ...ngstation while it is pulled out The sharp edges of the paper wiper fingers can cut you Do not slide hands or fingers along the edges Possibility of damage to the paper wiper fingers Take care not to bend or fold the paper wiper fingers Sharp paper edges can cause cuts Do not slide hands or fingers along the edges Note Possibility that fuser oil could soil clothing Avoid contact with the fuser sta...

Page 320: ... 4 7680 do805 fm 8 Raise the lower deflection segments making sure the yellow safety catch engages 9 Take hold of the fuser station by the rotary knob and push in Rotate the knob to the right until it engages 10 Close the center door 11 Press Ready Proceed as follows ...

Page 321: ...ere is paper still trapped just before the input point into the output trays Proceed as follows 1 Open the left door 2 Rotate the knob near flap 74 to maneuver the paper trapped in the path after flap 74 into a better position for removal Caution Sharp paper edges can cause cuts Do not slide hands or fingers along the edges 3 Remove jammed paper 4 Close the left door 5 Press Ready Proceed as follo...

Page 322: ...d its stop point causing it to drop to the floor There is a danger of injury to you and of damage to the output tray Always slide the output tray slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 5 When the stacker platform has stopped moving pull up the handle to release the output tray and pull the tray slowly and evenly out of the printer 6 Remove jammed paper fr...

Page 323: ... X17 X 4 7680 do805 fm 313 7 Slide the output tray back into the printer The catches should engage noticeably The platform is then raised automatically 8 Remove the jammed paper from the other output tray as per steps 4 to 7 9 Press Ready Proceed as follows ...

Page 324: ... for the test print are listed in the following table 8 3 3 1 Print test pages Print mode Decurler settings for test print Lower print unit Upper print unit Fast Simplex 0 0 Duplex 1 1 CustomTone Simplex 1 0 CustomTone Duplex 1 0 Proceed as follows 1 Press the Stop button 2 On the operator panel select the VarioPrint Configuration Printing parameters Printing mode menu 3 In the Output direction fi...

Page 325: ...ower print unit Pull the knob towards you and engage in the selected position 7 Decurler on upper print unit Pull the knob towards you and engage in the selected position 8 Close the center doors 9 Press Ready 10 Print on the paper 11 Press the Stop button Proceed as follows ...

Page 326: ...output tray slowly and evenly to its stop point on the guide rail reference speed max 0 5 m s 13 When the stacker platform has stopped moving pull up the handle to release the output tray and pull the tray slowly and evenly out of the printer 14 Remove one printed sheet from the output tray and determine the direction of the curl If it does not correspond to the reference sheet curl in the followi...

Page 327: ...er print unit decurler For the Duplex CustomTone Simplex and CustomTone Duplex print modes the values of the decurler for the lower print unit are only changed if there is a paper jam in the upper photoconductor drum Print mode Actual direction of sheet curl for the menu setting Front page down for paper output Optimize decurler on lower print unit Optimize decurler on upper print unit Set directi...

Page 328: ...ee following table depending on the curl determined Then return knob to position 4 Decurler on upper print unit Pull the knob towards you and turn it one increment in the minus or plus direction see following table depending on the curl determined Then return knob to position 5 Close the center doors 6 Press Ready 7 Print some paper with the changed decurler settings You might need to make further...

Page 329: ... sheet printing systems order no A29249 X1 X7 59 The Predecurler settings for the determined paper curl value can be found in the table under 8 3 4 2 Setting for Predecurler page 321 8 3 4 1 Setting the Predecurler The paper required for the print job should be loaded into the input tray Note The upper and lower print units each have a Predecurler You only need to set the lower Predecurler because...

Page 330: ...he curl value and make a note of it 4 Note whether the paper rolls to the side that is first printed curl or away from it curl 5 Determine the setting for the noted curl using the table in 8 3 4 2 Setting for Predecurler 6 On the operator panel select the VarioPrint Configuration Paper menu 7 Click on the Paper selection tab Select the paper to be used for the print job or if required create a new...

Page 331: ...g table are standard values The settings may deviate in some cases from the standard values due to different paper properties Example Paper in the input tray with a low curl value may nevertheless require a higher Predecurl value due to poor physical paper properties The way the sheet curl is depicted in the table does not indicate the degree of the curl Print mode Papercurl Curl value as per meas...

Page 332: ...ne Automode 1 to 1 5 1 1 1 1 1 2 Monochrome Automode Duplex CustomTone Automode 5 to 0 0 0 0 1 1 1 Print mode Papercurl Curl value as per measurement sheetaccording to ISO 14968 Setting for the Predecurler at the lower print unit Automatically assigned value for the Predecurler of the upper print unit ...

Page 333: ... outlines and are as light as unprinted areas The photoconductor drum may be the cause of such problems especially if the print faults spots and dropouts are regularly spaced i e at intervals of around 380 mm possibly also visible on A3 prints It is normal that a few print irregularities spots and dropouts occur with a new photoconductor drum per A4 sheet the following numbers are permissible 8 4 ...

Page 334: ...se irregularities can be corrected by the operator If this information is not enough to correct the problem then call the service center 8 4 3 1 Print contrast too bright or too dark Cause Correction See section Transfer blade soiled Clean transfer blade 6 3 4 Cleaning the transfer station page 170 Luminescentstrips in the developer stationsoiled Clean luminescentstrips in the developer station 6 ...

Page 335: ... 196 Replace corotron cartridge 7 3 9 Replacing the cleaning corotron cartridge page 268 Luminescentstrips in the charge station soiled Clean luminescentstrips in the charge station 6 3 3 Cleaning the charge station page 168 Edge of cleaning blade cleaning faulty Turn cleaning blade cleaning or replace 7 3 1 Replacing or turning the cleaning blade cleaning page 227 Photoconductor drum light damage...

Page 336: ...ation soiled Clean luminescentstrips in the charge station 6 3 3 Cleaning the charge station page 168 Edge of cleaning blade cleaning faulty Turn cleaning blade cleaning or replace 7 3 1 Replacing or turning the cleaning blade cleaning page 227 Edge of cleaning blade transfer faulty Turn or replace cleaning blade transfer 7 3 7 Turning or replacing the cleaning blade transfer page 258 Photoconduct...

Page 337: ...the fuser oil container 7 2 4 Replacing the fuser oil container page 220 Cause Correction See section Transport belt oily or damaged Clean transport belt 6 3 4 Cleaning the transfer station page 170 Replacing the transport belt 7 3 6 Replacing the transport belt page 253 Photoconductor drum damaged Check number of spots and dropouts Replace the photoconductor drum if the permitted number of spots ...

Page 338: ...d Possibly replace photoconductor drum 7 3 10 Replace photoconductor drum page 270 Fuser oil container empty offset in 157 mm intervals on the paper Replacing the fuser oil container 7 2 4 Replacing the fuser oil container page 220 Paper damp and undulating Store the paper as directed Insert new paper 1 6 Other documents page 12 5 4 Refilling paper page 93 Paper damaged Insert new paper 5 4 Refill...

Page 339: ...ning the charge station page 168 Edge of cleaning blade cleaning faulty Turn cleaning blade cleaning or replace 7 3 1 Replacing or turning the cleaning blade cleaning page 227 Photoconductor drum soiled or damaged Possibly replace photoconductor drum 7 3 10 Replace photoconductor drum page 270 Developer station soiled Cleaning the developer station 6 3 2 Cleaning the developer station page 166 Pap...

Page 340: ...ror occurs page 196 Replace corotron cartridge 7 3 9 Replacing the cleaning corotron cartridge page 268 Photoconductor drum soiled or damaged Possibly replace photoconductor drum 7 3 10 Replace photoconductor drum page 270 Developer used up Replace developer 7 2 3 Replacing developer page 211 Oil accumulations in the fuser station Clean oil accumulations in the fuser station 6 4 3 Cleaning the fus...

Page 341: ...tions in the fuser station Clean oil accumulations in the fuser station 6 4 3 Cleaning the fuser station weekly page 186 Paper damp and undulating Store the paper as directed Insert new paper 1 6 Other documents page 12 5 4 Refilling paper page 93 Cause Correction See section ...

Page 342: ...ncrease operating safety we recommend that you construct your applications so that no important print data is positioned in margin zones b when printing The portion of black in zone a leading edge of sheets should be kept as low as possible A short format is illustrated in the following diagram The values for the margin zones a and b are listed in the following table secure print area without loss...

Page 343: ...ix A29246 X17 X 4 7680 doA01 fm 333 Appendix Overview You will find information on the following topics Consumables page 334 Expendables page 335 Cleaning agents and equipment page 336 Technical data page 337 ...

Page 344: ...reduce toner consumption Consumables Order no Packaging unit Annual requirement Toner B 2 6 black S26312 F671 B2 6 x 1 32 lb 714 30 lb Toner blue KCQ BU01 OCP BU01 B25 D10 6 x 1 32 lb depends on the coverage Toner red KCQ RU01 OCP RU01 B25 D10 6 x 1 32 lb Toner green KCQ GU01 OCP GU01 B25 D10 6 x 1 32 lb Toner blue KCQ BU02 OCP BU02 B25 D10 6 x 1 32 lb Toner magenta KCQ MU01 OCP MU01 B25 D10 6 x 1...

Page 345: ...V120 1 unit 14 4 unit Cleaning blade cleaning S26312 F836 3 unit 12 unit Sealing blade cleaning S26312 F835 2 unit 8 unit Oiling roller for A4 uncut A3 uncut 14 x11 7 Variable formats Width 11 06 in to 12 01 in S26312 F1064 3 unit 9 unit Oiling roller for B4 Letter Size Ledger Size Variable formats Width 8 54 in to 11 02 in S29312 F1271 3 unit 9 unit Oiling roller for Legal Size DIN A4 SEF Variabl...

Page 346: ...toner developer and dust Standard store bought quality e g KLEENEX Soft cloth Surfaces cleaning MOLTOPREN or similar Soft brush To clean areas that are not easily accessible 1 cm 1 2 round brush and flat paint brushes 5cm 2 commercial quality with NYLON or hair bristles Do not use brushes with metal casings Vacuum cleaner Removing paper dust and small pieces of paper residual toner residual develo...

Page 347: ...sheet in accordance with paper specifications Paper formats Name of format Length x Width DIN A4 210 mm x 297 mm DIN A4 Tab 8 78 in x 297 mm A4 uncut 8 46 in x 12 01 in A3 16 54 in x 11 69in DIN A3 uncut 16 93 in x 12 01 in B4 14 33 in x 10 12 in Letter Size 8 5 x 11 8 50 in x 11 00 in Letter size tab 9 x 11 9 00 in x 11 00 in Legal size 14 x 8 5 355 6 mm x 8 50 in Ledger Size 17 x 11 17 00 in x 1...

Page 348: ...ghly 50 sheets of 80 g m2 Tray selection Input trays individually selectable Job separation Via job off setting or colored separator sheets Operating modes Simplex Duplex option Océ CustomTone Electrical values Mean power consumption with A4 paper format 297 mm x 210 mm and 80 g m2 paper weight in simplex mode Printers switch automatically from operating to standby mode when idle Power frequency P...

Page 349: ...ed range for class 3K2 conditions general office environment in the rooms with printers there must be an adequate heat suction of 80 of the generated heat energy combined with air conditioning to lower the temperature of the rest of the area The air supply should contain 20 fresh air 50 Hz 60 Hz Printing nominal power 5 1 kW 5 3 kW Recommended heat suction 80 14688 kJ 15264 kJ Recommended air cond...

Page 350: ...oA01 fm Height in mm 1409 Width in mm 824 without handle Length in mm 860 Interposer Height in mm 1409 Width in mm 824 without handle Length in mm 860 Weight without packaging Printing system 3 161 43 lb Cascade 760 59 lb Interposer 760 59 lb ...

Page 351: ...ntrol 53 Océ 55 Off 55 Ready 50 Service ticket 54 Stop 50 User Profile 55 C Calculation of shrinkage compensation 154 Calibrate Status display 51 Cancel print job Button 53 Caution Alert word 18 CE Mark 28 Change Charge corotron cartridges 264 Cleaning blade cleaning 227 Cleaning blade transfer 258 cleaning corotron cartridge 268 Consumables 198 Developer 211 Developer station 139 Discharge corotr...

Page 352: ... shaped guide bar in the cleaning station 179 Time 161 Transfer station 170 U shaped guide bar in the charge station 169 Cleaning agents Overview 336 Cleaning blade replacing in the cleaning station 227 replacing in the transfer station 258 turning in the cleaning station 227 turning in transfer station 258 Cleaning equipment Overview 336 Cleaning intervals 161 Cleaning luminescent strips in the c...

Page 353: ...sal concept 27 Disposal concept Disposal 27 Documentation signposts 2 Dropouts 326 in the print image 323 Duplex printing 40 with two colors 42 E Edition Menus 59 Emulations Menu 60 Enter Menus 59 Enter values 73 Error Display button 53 Status display 52 Errors correcting 287 in the print image 323 Errors and warnings Menu 58 Expendables Overview 335 replace 224 F Fire Safety directives 27 Format ...

Page 354: ...d Purpose 16 Internal view 33 Interposer 45 J Job control Button 53 K Key operator 21 L Language change 71 preset for user 67 Links Input Menu 59 Links Output Menu 60 Locating information messages 288 Locating a paper jam 294 Log on as user 70 Logical trays Menu 59 Long formats 101 M Maintenance Confirm 82 Start 82 Manufacturer 12 Margin zones with substandard print quality 332 Menu settings 112 f...

Page 355: ... Long formats 101 Menus 58 Refill 93 Removing from the output tray 96 replace 99 Short formats 100 Solving stack problems 108 Types 92 Paper cleaning plate inserting 238 remove 235 replace 235 Paper input Clearing a paper jam 298 Paper jam in the flaps 298 Paper jam Clearing 293 295 in the developer station 302 in the flaps at the paper input 298 in the fuser station 307 in the input trays 298 in ...

Page 356: ...nd with streaks 326 Bright spots and dropouts 326 Characters blurred or over wide 330 correcting 324 Dark spots 327 Displaced printing 329 Ghost image 327 Print contrast lower than intended value 324 Smudged print image 330 Streaked coloring 328 Print job Details 111 Menu settings 112 setting up 111 Print mode Menu 60 Print parameters Menus 60 Print quality substandard in margin zones 332 Print un...

Page 357: ...afety information General 12 Sealing blade replacing in the cleaning station 231 Search 6 Selecting settings 73 Selection Settings 73 Service 22 Service ticket Button 54 Menu 61 291 Setting Decurler 314 Down pressure 109 Fusing temperature 106 Input tray 102 Oiling quantity 107 Output tray 106 Paddle force 108 Paper pressure 108 Setting down pressure 109 Setting the decurler 314 Setting the fusing...

Page 358: ...filling in the lower print unit 200 Refilling toner in the upper print unit 202 Transfer station Change cleaning blade 258 Changing the waste toner box 209 cleaning 170 Clearing a paper jam 304 Turning cleaning blade 258 Transport Safety directives 26 Tray allocation Menu 59 Tray attributes Input Menu 59 Tray attributes Output Menu 59 Tray priorities Input Menu 59 Tray priorities Output Menu 59 Tu...

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