background image

Edition 02 to 12/2013

17.6

 

 

SERVICE MANUAL

TAV 04

98030075 

07300538
07300365

07300362 

11740001 

07300716

07300365

07300362 

11740001 

07300362 

07300099

01300004 

04500033

11740002

STANDARD VERSION

ECONOMIZER VERSION

98030075 

11740002

07300538

07300365

07300362 

11740001 

07300716

07300099

11740001 

07300362 

07300099

07300099

01300004 

04500033

Summary of Contents for TALENTO

Page 1: ...SERVICE MANUAL ...

Page 2: ...Edition Date Changes on last versions 02 12 2013 Inserimento specifiche Talento Special ...

Page 3: ...GROUP MOTOR REMOVAL 3 5 3 4 HEATING ELEMENT AND PROBE REMOVAL 3 5 3 5 MOVEMENT SCREW AND BEARINGS REMOVAL 3 7 3 6 INFUSION CHAMBER AND MICROMAGNETIC REMOVAL 3 9 3 7 BLADE EJECTOR WORM SCREW AND BLADE EJECTOR REMOVAL 3 11 3 8 UPPER PISTON GASKET AND SHOWER 3 12 3 9 LOWER PISTON GASKET AND SHOWER SPARE PARTS REPLACEMENT 3 13 3 9 1 REMOVING 3 13 3 9 2 REASSEMBLING 3 15 3 10 MICROSWITCH POSITION 3 17 ...

Page 4: ...ES 11 12 11 4 9 WASHING WARNING WASHING ALARM CYCLES 11 12 11 4 10 WASHING BLOCK 11 12 11 4 11 MILK CLEAN WARNING MILK WASHING ALARM 11 13 11 4 12 SEQUENTIAL HEATING 11 13 11 4 13 PROG ON OFF PROGRAMMING AUTOMATIC SWITCH ON OFF 11 13 11 4 14 ENERGY SAVING 11 14 11 4 15 RINSE GROUP 11 14 11 4 16 DAY HOUR 11 14 11 4 17 STEAM OPTION 11 14 11 4 18 TEA OPTION 11 14 11 4 19 SELF SERVICE 11 15 11 4 20 WA...

Page 5: ...OR 50 000 CYCLES MANDATORY 18 4 18 1 5 ANNUALLY MAINTENANCE OR 100 000 CYCLES MANDATORY 18 5 18 1 6 ANNUALLY MAINTENANCE OR 100 000 CYCLES FOR THE GROUP UNIT MANDATORY 18 6 18 2 MAINTENANCE TALENTO SPECIAL 18 7 18 2 1 DAILY MAINTENANCE 18 7 18 2 2 WEEKLY MAINTENANCE 18 7 18 2 3 3 MONTHS MAINTENANCE OR 25 000 CYCLES RECOMMENDED 18 8 18 2 4 6 MONTHS MAINTENANCE OR 50 000 CYCLES MANDATORY 18 9 18 2 5...

Page 6: ...Edition 02 to 12 2013 IV SERVICE MANUAL ...

Page 7: ...ar equipment to be quick and effi cient Talento has been devised and developed to improve and simplify coffee bar service in these types of venue At the push of a button Talento grinds presses and pours excellent espressos cappuccinos and many of the other coffee based beverages in demand the world over INDEX 1 INTRODUCTION 1 1 1 1 DESCRIPTION 1 2 1 2 KEYBOARD DESCRIPTION Standard configuration 1 ...

Page 8: ...pe Hot water pipe 5 Drop collecting tray grid 6 Coffee grounds drawer 7 Coffee nozzles 8 Milk Cappuccino nozzle 9 Control panel hatch opening locking key 10 Ground coffee conveyor hat ch 11 Milk suction tube 12 Milk flow adjusting tap 13 Water collecting tray 1 1 DESCRIPTION Fig 2 1 11 12 6 8 5 13 7 10 9 2 3 4 ...

Page 9: ...on 02 to 12 2013 1 3 SERVICE MANUAL KEY 1 Left grinder key 2 On Off key 3 Programming key 4 Product dose keys 5 Double dose cleaning cycle key 1 2 KEYBOARD DESCRIPTION Standard configuration Fig 3 1 5 2 3 4 ...

Page 10: ...ON Fig 4 Fig 5 In particular you must ensure that the size of the wiring cables is sufficient to absorb power input The use of adapt ers multiple sockets or extensions is strictly forbidden If they prove neces sary call a fully qualified electrician The appliance is not to be used by chil dren or persons with reduced physical sensory or mental capabilities or lack of experience and knowledge unles...

Page 11: ...is divided equally 100 of the hot water circuit through the water dispenser for more than one dispenser this is divided equally opening of each steam outlet for 1 minute At the end of installation it is good practice to draw up a report of the operations Basic rules must be observed when using any electric appliance In particular t EP OPU UPVDI UIF BQQMJBODF XIFO hands or feet are wet CAUTION RISK...

Page 12: ...ce the appli ance supply cord If the cord is dam aged switch off the appliance and have a qualified technician change the cord If no longer using the appliance we recommend making it inoperative after removing the plug from the mains elec tricity cut the power supply cable Do not dispose of the machine in the environment to dispose of the machine use an authorised centre or contact the manufacture...

Page 13: ...s of electronic and electrotechnical wastes or to give it back to the seller or dealer when buying a new equip ment of equivalent type in terms of one to one The suitable separate waste collection for the following sending of the disused equipment to recycling the dealing or handling and compatible environment disposal contributes to avoid pos sible negative effects on the environment and on the p...

Page 14: ...in other machines all boxed and secured to the pallet with supports Prior to carrying out any transport or handling operation the operator must t QVU PO XPSL HMPWFT BOE QSPUFDUJWF GPPUXFBS as well as a set of overalls which must be elasticated at the wrists and ankles The pallet must be transported using a suit able means for lifting e g forklift 1 4 2 TRANSPORT During all handling operations the ...

Page 15: ...LUBRICATION 2 7 2 1 7 FILLING THE COFFEE BEAN CONTAINER 2 8 2 1 8 HOT WATER 2 8 2 1 9 MILK FRIDGE Optional 2 9 2 1 10 PUMP PRESSURE 2 9 2 1 11 CHANGE PRODUCTS NAME 2 10 2 2 BASIC PROGRAMMING 2 10 2 2 1 LANGUAGE PROGRAMMING 2 10 2 2 2 BEVERAGES PROGRAMMING 2 11 2 2 3 SETTING PROGRAMMING 2 13 2 2 4 SAVE DATA 2 13 2 3 CALIBRATION 2 14 2 3 1 RIGHT GRINDER ADJUSTMENT 2 14 2 3 2 LEFT GRINDER ADJUSTMENT ...

Page 16: ... comply with the safety instructions and installation and maintenance instructions contained in this handbook RISK OF POLLUTION Fig 2 Place the machine on a flat level surface to avoid any possible malfunctioning Never install the machine in areas where it could come into contact with jets of water The machine can be used with the following t Coffee grains t Decaffeinated coffee powder t Milk not ...

Page 17: ... inc D 154 mm D 6 063 inc E 41 5 mm 141 5 mm E 1 634 inc 5 571 inc 2 1 2 POWER Talento is availabile with 220V 50 Hz 60 Hz mono phase or 380V 3phases Use a proper plug to connect the machine to the power supply WARNING The machine is designed to operate at tem peratures ranging from 5 C to 40 C 41 F 104 F CAUTION RISK OF SHORT CIRCUITS Before connecting the machine to the mains power supply please...

Page 18: ...ust be less then 4 6 fr french degree The chlorine content must not exceed 100mg per litre 0 00000361lb cu in Otherwise the conditions of guarantee of the machine will expire The machine must be installed accord ing to the local standards in force with regard to plumbing systems For this reason the plumbing connections must be carried out by a qualified technician The device needs to be supplied w...

Page 19: ... is 4 bar and if this is not the case fit a suitable pres sure reducer 3 Insert a clamp A to the drainage pipe and insert the drainage pipe into the relevant fit ting under the machine 4 Tighten the pipe clamp firmly and connect the other end to the drainage outlet 5 To easily insert the drain pipe remove the two screws from the drain conveyer and move up the machine with two cups Fix back the two...

Page 20: ...mp to make sure it is firmly place 2 1 5 SWITCHING ON WARNING After plugged in the machine wait 30 sec onds before switch on the machine NOTE in case the following procedure shouldn t take effect see the chapter on Problems and Solutions After the preliminary operations Press the ON OFF key The machine will carry out a group positioning cycle this is the cycle for filling the boiler with water at ...

Page 21: ...he machine and then turn it on again The machine is now ready to be used 2 1 6 LUBRICATION WARNING If the machine has been produced more than 3 monts before installation date group lubri cation is needed Open the front door and clean the movement guides lubricate the bushes and the movement screw near the plastic nut with Teflon spray Lubricate the movement screw bearings with silicon grease Move ...

Page 22: ...or double doses t Right espresso beans for single and double doses Left Decaf coffee beans for single and dou ble doses t Right espresso beans for milk products Left espresso beans for coffee products single and double doses 2 1 8 HOT WATER Standard version no economizer tempera ture of hot water is the same as the temperature set in coffee boiler Economizer version temperature can be set by using...

Page 23: ...down to modify the temperature Release the button set to quit the programming 2 1 10 PUMP PRESSURE Pressure need to be set while making coffee To check the manometer value and set the pump pressure while group is working it s necessary to 1 Open the door and pull the white door sen sor to short circuit the door sensor 2 Short circuit the ground drawer magnetic sensor using a suitable magnet 3 Set ...

Page 24: ...er courier 24 dim 45x70 To change the products names labels remove the plastic cover and slide out the label from side 2 2 BASIC PROGRAMMING Preliminary informations to start Talento s pro gramming 2 2 1 LANGUAGE PROGRAMMING With the machine switched off hold down the ON OFF key approx 5 seconds until the dis play shows the first programming function LANGUAGE same menu for all languages Press ENTE...

Page 25: ...onger americano VOLUME around 50 PRE BREWING 1 5 TAMPING yes ADD WATER 90 FILTER COFFEE suggested values Cycle FILTER GRIND TIME between 3 and 3 5 seconds 3 for lighter filter coffee 3 5 seconds for stronger filter coffee VOLUME around 140 PRE BREWING 0 0 TAMPING no ADD WATER 00 CAPPUCCINO suggested values Cycle MILK COFFEE if you want white top in the cup or COFFEE MILK if you want brown top MILK...

Page 26: ...lk higher is it values and higher will be the foam in the milk This value can be used to obtain dif ferent quality of milk using different buttons but same air adjustment screw setting TEMPERATURE is available only in Talento Special is a value from 1 to 10 10 maximum temperature 85 C 1 minimum temperature 56 C the final temperature is related to the incoming Temperature the above values are calcu...

Page 27: ...he steam pressure suggested value 130 move up to 140 if you use mainly the Autosteam Easycream or manual steam GROUP TEMPERATURE Follow the same setting as the coffee temperature Reduce to 80 C if your major products are regular coffees SEQUENTIAL HEATING Yes for low consumption 3000W mono phase less than 16A standard schuko plug No for high consumption 5600W mono phase more than 25A or better thr...

Page 28: ... from pushing the button and the finish of brewing must be set around 20 25s adjust finer 1 by 1 turn to increase the delivery time to obtain a more tasty espresso with darker and thicker cream and stronger body If regular coffee is your major product and only one grinder is set to be used for both espresso and regular coffee it s possible to modify the product delivery time by adjusting the grind...

Page 29: ...iver on the top left side of the machine to adjust the air and therefore the foam in the milk Turn anticlockwise to increase foam and clockwise to reduce it We recommend performing this operation while actually pouring foamed milk The milk flux must be continuous and compact if the milk flux is intermittent close the air adjustment Discontinuous milk flux will effect the volume stability in the cu...

Page 30: ...adjustment is it possible to fix the plastic knob available in the box The knob has a pin to reduce the setting range available for the end customer turn 1 Put the pin in the centre of the slot 2 Fix the knob tightening the 2mm allen screw in the bottom part inside the door 2 3 7 COLD MILK With a flathead screwdriver at the top left side rear part of the machine adjust the air and therefore the mi...

Page 31: ... 5 MOVEMENT SCREW AND BEARINGS REMOVAL 3 7 3 6 INFUSION CHAMBER AND MICROMAGNETIC REMOVAL 3 9 3 7 BLADE EJECTOR WORM SCREW AND BLADE EJECTOR REMOVAL 3 11 3 8 UPPER PISTON GASKET AND SHOWER 3 12 3 9 LOWER PISTON GASKET AND SHOWER SPARE PARTS REPLACEMENT 3 13 3 9 1 REMOVING 3 13 3 9 2 REASSEMBLING 3 15 3 10 MICROSWITCH POSITION 3 17 3 11 GUIDES CLEANING AND LUBRICATION 3 18 3 POURING GROUP ...

Page 32: ...Fig 2 1 Pliers teflon 2 Clamps 3 Scotch 4 10 mm wrenches 5 17 mm wrenches 6 17 mm wrenches 7 21 mm wrenches 8 Pin extractor 9 10 mm socket wrench 10 3 mm allen key 11 2 5 mm allen key 12 2 mm allen key 13 Small phillips screwdriver 14 Small phillips screwdriver TOOLS REQUIRED ...

Page 33: ...kwise 4 Open the front panel The pouring group is in the middle 3 2 POURING GROUP REMOVAL The service engineer will have to 1 Remove the phillips screw holding the motor protection guard in place 2 Using a 10 mm socket wrench loose the right hand screw 3 Remove the motor cover 4 Remove the guard protecting the pouring group plug 5 Remove the top piston taking off the clip A and sliding it out from...

Page 34: ...ouring pipe pressing the metal ring and pulling the teflon pipe 8 Loosen the top screw from the pouring group using a 7 mm socket wrench 9 Remove the botton screw holding the group in place with one hand 10 Remove the pouring group sliding it downwards 6 Fig 6 7 Fig 7 Fig 8 8 10 9 Fig 9 ...

Page 35: ...Remove the faston connections This operation can be carried out with the group fitted to the machine and following the same procedure 3 4 HEATING ELEMENT AND PROBE REMOVAL To remove the heating element 1 Loosen the 2 mm allen screw A and slide out the heating element 2 Free the wire from the clamps and then use an extractor to disconnect the two pins from the wiring connector 2 1 3 Fig 10 A 1 Fig ...

Page 36: ...e of the infusion chamber To remove it 1 Use a 2 5 mm allen wrench to remove the screw 2 Free the wiring from the clamps and disconnect the two pins from the wiring connector This operation is possible with the group fitted on the machine following the same procedure A 1 Fig 13 2 Fig 14 ...

Page 37: ...ve the worm screw by loosening it The spiral nut is located in the right hand side of the infusion chamber To remove it is necessary to loosen the four 2 5 mm allen screws The bearings C E are part of the worm screw to replace or clean them 1 Remove the nut A and the support nut B using two 17 mm wrenches 2 Remove the first bearing C 3 Remove the suport and the bushing D 4 Remove the second bearin...

Page 38: ...nside the support 3 Insert the support into the worm screw 4 Fit the second bearing 5 Fit the first of the two nut Make sure that the movement is correct and check the clearance of the support 6 Slide on the not support and tighten with a 17 mm double wrench Again make sure that the movement is cor rect and check the clearance of the support Grease the bearing and bushing with lubri cating spray F...

Page 39: ...e the group from the machine see par 3 2 2 Remove the motor from the group see par 3 3 3 Loosen the two 10 mm screws in the bottom group support and the two rear phillips screw 4 Remove the base A 5 With the aid of a 17 mm wrench slide the infusion chamber out from the bottom turning the worm screw anticlockwise 3 3 3 3 Fig 22 4 A Fig 23 5 Fig 24 ...

Page 40: ...ouring group contains the three microswitches for group position ing A Top position B Middle position C Bottom position Before removing them mark their position with a marker pen and then take out each micromagnetic switch by removing the 2 5 mm screw to free them from the clamps and using an extractor to take the two pins out from the wiring connector Fig 25 A B C Fig 26 Fig 27 ...

Page 41: ... phil lips screwdriver To remove the blade ejector it is necessary to 1 Remove the pouring group see par 3 2 2 Take out the motor see par 3 3 3 Remove the screw on the blade ejector with a 3 mm allen key 4 Slide out the blade ejector turning the shaft 5 Slide the shaft from the bottom When refitting the engineer needs to 1 Reposition the shaft 2 Reload the spring by one and a half turns using the ...

Page 42: ...a phillips screwdriver and loosening a nut See par 3 2 3 Remove the clip of the top piston and the silicon coffee pipe then slide out the top piston 4 With the aid of a flat head screwdriver remove the screw securing the piston shower Clean the shower well with a damp cloth or leave the soak a while in hot water and puli caff if the shower is too dirty replace it with a new one B 1 A C Fig 32 Fig ...

Page 43: ... the piston 3 9 LOWER PISTON GASKET AND SHOWER SPARE PARTS REPLACEMENT 3 9 1 REMOVING 1 Switch off the machine 2 Press both the up and down arrow keys until the display read TEST 3 Press the key to pass to the heating element and motor test function Display will show TEST MOTOR HEATERS To replace the seal on the bottom piston with the machine door open 1 Press key 7 and move the chamber to the bot...

Page 44: ... the number 7 key and release it before the blade starts its ejection move ment 6 Slide the piston out from the top then press 8 to move the group to the inter mediate position 7 Take out the 2 5 mm allen screw to remove the group s temperature probe 8 With the aid of a 21 mm wrench remove the screw supporting the seal and slide it out with one finger 4 D C Fig 40 6 Fig 41 7 Fig 42 8 Fig 43 ...

Page 45: ...too dirty replace it with a new one Make sure that the piston s surfaces are clean 3 9 2 REASSEMBLING Replace the bottom piston seal and then fit the new one 1 Insert the piston into the chamber 2 Press the key number 6 3 Use food grade lubricant to grease the bottom piston shaft and slip on the new seal and fit 4 Tighten the screw with a 21 mm wrench and make sure that the bottom piston can compl...

Page 46: ...y assembled springs 7 Press the key number 7 to lower the chamber and release it when the piston is about to enter the bottom support of the spring Press the piston down with one hand to make sure that the shaft is centred with the support 8 Press 7 again to move the group to the bottom position and insert the bottom o ring 5 Fig 48 6 Fig 49 7 Fig 50 8 Fig 51 ...

Page 47: ...ed 9 Fig 52 3 10 MICROSWITCH POSITION 1 Loosen the screw by half turn before positioning the microswitch at the top or bottom and then tightening the screw Use the relevant key to check the new position The correct position for the bottom micros witch is when the blade is at 90 compared to the front panel The correct position for the intermediate microswitch is when the blade is 5 mm away from the...

Page 48: ...amp cloth and a degreasing soap Moving the chamber up and down so as to remove any dirt from the whole surface of the guides Use a teflon spray to lubricate the guides especially the bushings of the infusion cham ber and clean with dry cloth Use a teflon spray to lubricate the movement screw near the plastic nut Use a Nuova Simonelli silicon grease to lubri cate the movement screw bearings Fig 57 ...

Page 49: ...Edition 02 to 12 2013 4 1 SERVICE MANUAL Fig 1 4 BOILER TANKS INDEX 4 BOILER TANKS 4 1 4 1 ACCESS 4 3 4 2 BOILER TANKS AND FUSE COMPONENTS 4 3 4 3 DRAINING THE BOILERS 4 5 4 4 HEATING ELEMENT 4 6 ...

Page 50: ...Edition 02 to 12 2013 4 2 SERVICE MANUAL 8 7 6 5 4 3 2 1 Fig 2 1 Pliers 2 Clippers 3 37 mm wrench 4 17 mm wrench 5 12 mm wrench 6 10 mm wrench 7 Phillips screwdriver 8 Clamps TOOLS REQUIRED ...

Page 51: ...TS The coffee boiler left side it s comprised of A Temperature probe B 16 bar expansion valve C Hot water solenoid valve connection fit ting Without hot water economizer D Add water solenoid valve connection fit ting E Coffee solenoid valve connection fitting F Safety thermostat 98 C CSA version for the north American market only In the bottom part of the coffee boiler tank is A 2600 W heating ele...

Page 52: ...nection fitting F Cappuccino maker valve connection fit ting G Vacuum valve The steam boiler tank contains A 2600W heating element B Fuse 184 C C Drain plug D Water inlet connection E Hot water solenoid valve version with hot water economizer connection To replace the fuse placed in the bottom part of the boiler tank it s necessary to 1 Switch off the machine 2 Unplug the Talento A B C Fig 7 E F D...

Page 53: ...e emptied in order to change the heating element or before removing the boiler assembly To empty the coffee boiler tank the engineer needs to 1 Switch off the machine 2 Open the back panel removing the two screws on the top of the machine 3 Open the drain plug when the boiler tanks are cool using a 17 mm wrench WARNING HOT WATER 3 Fig 11 1 Fig 12 2 Fig 13 3 Fig 14 ...

Page 54: ...ng a 12 mm wrench before clos ing the plug again This procedure is the same for the steam boiler tank 4 4 HEATING ELEMENT The boiler tank needs to be removed in order to replace the heating element Once one boiler have been emptied the engineer needs to 1 Unhook the teflon pipes connected to the boiler steam or coffee 2 Remove the clamp from the expansion valve pipe 3 Slide out the silicon pipes 4...

Page 55: ...ening the two screws on the top panel with a phil lips screwdriver 8 Remove the probe A Coffee boiler tank temperature probe yellow B Steam tank temperature probe red Then free the wires 10 Using a 10mm wrench take out the two screws A securing the coffee or the screws B securing the steam boiler tank and then remove the boiler moving it up and slide down 5 6 5 6 Fig 19 Fig 20 8 B A Fig 21 A A B B...

Page 56: ...dur ing the refitting stages make sure that the seal is completely inside the special seating Tighten the screw with a 37 mm wrench 12 After replacing the coffee boiler heat ing element before switching on the machine it s necessary to fill up the boiler BOILER FILLING With the machine switched off hold down both the up and down arrow keys for 8 sec onds display will read TEST 1 Press botton 2 Hol...

Page 57: ...VES FLOWMETER AND CHECK VALVES INDEX 5 SOLENOID VALVES FLOWMETER AND CHECK VALVES 5 1 5 1 ACCESS 5 3 5 2 FLOWMETER AND CHECK VALVE 5 3 5 3 SOLENOID VALVE 5 3 5 4 COFFEE SOLENOID VALVE 5 4 5 5 HEATING ELEMENT FOR COFFEE VALVE 5 6 5 6 SOLENOID VALVE REPLACEMENT 5 6 ...

Page 58: ...Edition 02 to 12 2013 5 2 SERVICE MANUAL 1 2 3 4 5 6 Fig 2 1 Clamps 2 Clippers 3 14 mm wrenches 4 12 mm wrenches 5 7 mm wrenches 6 Phillips screwdriver 7 Pipes in teflon TOOLS REQUIRED ...

Page 59: ...support To replace 1 Disconnect the wiring connections 2 Disconnect the inlet and outlet pipes in tef lon using a 12 mm wrench 3 Remove the two screws fastening the flow meter to the base using a 7 mm wrench The check valve body is located at the flowmeter inlet 5 3 SOLENOID VALVE Solenoid valves are placed under the left side panel The upper four valves respectively work for A Steam B1 Hot water ...

Page 60: ...ALVE To remove the coffee solenoid valve the engi neer needs to 1 Switch off the machine 2 Remove the grounds drawer 3 Turn the key anticlockwise 4 Open the front panel 5 Remove the water tray From the front position with the door open the engineer needs to 1 Remove the 4 screws supporting the bottom from panel and remove it E F G Fig 7 3 2 1 4 Fig 8 5 Fig 9 1 1 1 1 1 Fig 10 ...

Page 61: ...rain 4 Unscrew the two phillipe screw near the fit ting To remove the coffee solenoid valve definitely 5 Using a phillips screwdriver remove the solenoid valve head 6 Using a 12mm wrench remove the inlet pipe 7 Slide out the solenoid valve with the support 8 Unscrew the solenoid valve from the support and change it 4 2 4 Fig 11 3 Fig 12 5 6 Fig 13 8 Fig 14 ...

Page 62: ...nside the machine opening the rear panel 5 6 SOLENOID VALVE REPLACEMENT For all solenoid valves excluding the coffee solenoid the removal procedure includes the following 1 Remove the head of the solenoid using a phillips head screwdriver 2 Take out the inlet pipe 3 Remove the nut locking valve to the frame using a 7 mm wrench 4 Slide out the solenoid and then remove the outlet pipe and waste pipe...

Page 63: ... SERVICE MANUAL Fig 1 6 ELECTRICAL PARTS INDEX 6 ELECTRICAL PARTS 6 1 6 1 ACCESS 6 3 6 2 TRANSFORMER 6 6 6 3 BOARD 6 6 6 4 LED 6 6 6 5 SECONDARY BOARD TALENTO SPECIAL ONLY 6 6 6 6 TRANSFORMER FOR EASYCREAM TALENTO PLUS ONLY 6 8 ...

Page 64: ...Edition 02 to 12 2013 6 2 SERVICE MANUAL 1 2 3 4 Fig 2 1 Pliers 2 5 mm allen key 3 Phillips crosshead screwdriver 4 Phillips head screwdriver TOOLS REQUIRED ...

Page 65: ...le B Terminal block C Earth connection D Transformer that provide power to the cen tral unit and group gear motor A little higher is the electronic control unit A Coffee boiler temperature probe B Group temperature probe C Steam boiler temperature probe D Autosteam temperature probe optional E Coffee boiler heating element F Steam boiler heating element G Fans connection H Incoming power and group...

Page 66: ...e flat cable connected to the pcb It must be on bottom N Check the position of the red wire of the flat cable in the display It must be on top Further to the left the door microswitch O It has three states pushed when door is closed normal when door is open pulled if engineer needs to short circuit the door sensor in order to emulate regular functioning M L Fig 7 N Fig 8 O Fig 9 ...

Page 67: ...Edition 02 to 12 2013 6 5 SERVICE MANUAL Fig 10 ...

Page 68: ...red leds to show when one heating element is on A Group B Coffee C Steam Use the led light to check the proper functioning of the heating element 6 5 SECONDARY BOARD TALENTO SPECIAL ONLY The secondary board is only in Talento Special it controls the low voltage of milk pump and air compressor motors To take out the secondary board disconnect all the wirings and the four screws securing the unit to...

Page 69: ...Edition 02 to 12 2013 6 7 SERVICE MANUAL Fig 15 ...

Page 70: ...S ONLY When the Talento Plus is equipped with Easycream optional above the main board is the transformer to control the compressor that push air into the Easycream system The transformer is connected to the board and it is in parallel with the air solenoid valve for Easycream Fig 16 ...

Page 71: ...RVICE MANUAL Fig 1 7 PUMP AND WATER STOP SOLENOID INDEX 7 PUMP AND WATER STOP SOLENOID 7 1 7 1 ACCESS 7 3 7 2 PUMP AND PRESSURE GAUGE ADJUSTMENT 7 3 7 3 PUMP REPLACEMENT 7 4 7 4 MOTOR REPLACEMENT 7 6 7 5 WATERSTOP REPLACEMENT 7 7 ...

Page 72: ...n 02 to 12 2013 7 2 SERVICE MANUAL 1 2 3 4 5 6 7 Fig 2 1 Long phillips head screwdriver 2 7 mm wrench 3 12 mm wrench 4 Clippers 5 Clamps 6 Short phillips head screwdriver 7 Flathead screwdriver TOOLS REQUIRED ...

Page 73: ...ure needs to be set while pouring coffee To check the manometer value and set the pump pressure while group is working it s necessary to 1 Open the door and pull the white door sen sor to short circuit the door sensor 2 Short circuit the ground drawer magnetic sensor using a suitable magnet 3 Set a cup under the coffee nozzle and press a coffee program i e espresso 4 While coffee is pouring out ch...

Page 74: ...engineer needs to 1 Switched off the machine 2 Remove the grounds drawer 3 Turn the key anticlockwise 4 Open the front panel 5 Remove the water try 6 Remove the four screws supporting the bot tom front panel 7 Take off the panel from the front 3 2 1 4 Fig 7 5 Fig 8 6 6 6 6 Fig 9 7 Fig 10 ...

Page 75: ...r inlet fitting by loosening the screw with a 12 mm wrench 9 Remove the outlets using the 12 mm wrench on both unions 10 Remove the clamp connecting the pump to the motor using a phillips head screwdriver 11 Take out the pump 9 8 9 Fig 11 10 Fig 12 11 Fig 13 ...

Page 76: ...m the motor sec tion 7 3 the engineer needs to 1 Lift up the machine 5 centimeter at least placing four suitable supports under the feet 2 Remove the two nuts under the machine using a 7 mm wrench 3 Free the motor from the assembly 4 Disconnect all connected wiring 2 2 Fig 14 3 Fig 15 4 Fig 16 ...

Page 77: ...the engineer needs to 1 Switch off the machine 2 Remove the grounds drawer 3 Turn the key anticlockwise 4 Open the front panel 5 Remove the water tray 6 Remove the four screws supporting the bot tom front panel 7 Take off the panel from the front 3 2 1 4 Fig 17 5 Fig 18 6 6 6 6 Fig 19 7 Fig 20 ...

Page 78: ...e out the two connection fastons 10 Shut off the incoming water and disconnect the Talento water inlet pipe 11 Remove the two screws under the coffee machine using a short phillips screwdriver 12 Cut the clamp securing the drain pipe to the front of the machine with the clippers 13 Replace the waterstop valve 8 9 9 Fig 21 10 11 11 Fig 22 13 12 Fig 23 ...

Page 79: ... to 12 2013 8 1 SERVICE MANUAL Fig 1 8 GRINDERS INDEX 8 GRINDERS 8 1 8 1 CONTAINER AND MICRO 8 3 8 2 GRINDER ACCESS AND CHANGING 8 4 8 3 VENTILATION SYSTEM 8 6 8 4 GRINDER CHUTE 8 7 8 5 CHANGING THE CONDENSER 8 8 ...

Page 80: ...Edition 02 to 12 2013 8 2 SERVICE MANUAL 1 2 3 4 Fig 2 1 Phillips screwdriver 2 13 mm wrench 3 Flathead screwdriver 4 3 mm allen key TOOLS REQUIRED ...

Page 81: ... the front panel To remove the coffee containers the engineer needs to 1 Close the two gates that close the contain ers to prevent leaking of coffee beans 2 Remove the coffee container The magnet for the bean hopper sensor is placed at the bottom part of the container A The magnetic microswitch B is located in the top part of the machine 3 2 1 4 Fig 3 1 Fig 4 2 Fig 5 B A Fig 6 ...

Page 82: ...hillips head screw in the top panel 2 Disconnect the wiring The two microswitches for the containers and the micros for decaffeinated coffee chute are located in the back part of the top panel The cover of the decaffeinated coffee chute has a magnet to enable the decaffeinated function 1 1 1 1 Fig 7 2 2 Fig 8 Fig 9 Fig 10 ...

Page 83: ...r 8 seconds the display will read TEST t 1SFTT UIF 9 LFZ UIBO LFZ UP start the Right grinder or key E to start the left grinder t 8IFO HSJOEJOH JT GJOJTIFE SFNPWF DPGGFF powder from the group 3 Remove the top panel fig 7 4 PPTFO UIF BEKVTUNFOU XPSN TDSFX UIBU BEKVTU HSJOEJOH GJOFOFTT CZ SFNPWJOH UIF UXP phillips screw from top 5 Slide the regulator from the top 6 PPTFO UIF UPQ SJOH OVU PO UIF HSJO...

Page 84: ...IF SFMFWBOU TDSFX UP BEKVTU HSJOEJOH fineness to obtain the desired coffee quality 8 3 VENTILATION SYSTEM The service engineer will needs to 1 Switched off the machine 2 Remove the ground drawer 3 Turn the key anticlockwise 4 Open the front panel To remove the coffee containers 1 Block the two tabs closing the container 2 Remove the container 3 Remove the four phillips head screw on the top panel ...

Page 85: ...cool the containers B 0 15 A which serves to keep coffee bean quality at a constant level 8 4 GRINDER CHUTE To change the grinder chute the engineer needs to 1 Clean the coffee conveyor with the long brush provided 2 Slide out the blue tube 3 Remove the two allen screws and slide up the top cover 4 PPTF UIF UXP BMMFO TDSFXT BOE TMJEF VQ UIF coffee grinder chute AIR IN 0 08A A Fig 19 AIR OUT 0 15A ...

Page 86: ... taking out the two screws with a phillips head screwdriver A 3 remove the right side panel too To remove the capacitors 1 Take off the protective cap 2 Disconnect the faston 3 Using a 13 mm wrench remove the nut on the side panel of the condenser 4 Remove the condenser itself WARNING Risk of electrical shock Do not touch the capacitor s terminals 2 1 A Fig 23 1 2 Fig 24 Fig 25 ...

Page 87: ...3 9 1 2 WASHING AND AIR SOLENOIDS 9 4 9 2 MILK CIRCUIT TALENTO SPECIAL 9 6 9 2 1 MILK PUMP AND CAPPUCCINO MAKER 9 6 9 2 2 NOZZLE 9 8 9 2 3 COMPRESSOR SOLENOID VALVE AND REGULATOR FOR COLD MILK 9 8 9 2 4 WASHING AND AIR SOLENOID VALVE FOR HOT MILK 9 9 9 3 AIR REGULATOR FOR COLD MILK TALENTO SPECIAL ONLY 9 10 9 4 ADJUSTING KNOB 9 11 9 5 PIPES CONNECTIONS 9 12 ...

Page 88: ...Edition 02 to 12 2013 9 2 SERVICE MANUAL 1 2 Fig 2 1 Phillips screwdriver 2 Phillips flathead screwdriver TOOLS REQUIRED ...

Page 89: ... nozzle contains A Cappuccino maker with the inlet pipe for the steam in red silicon on the top A1 and the milk pipe in white silicon on the right A2 B Pipe for coffee Blue C Pipe to add hot water Teflon To remove the pouring nozzle the engineer will have to 3 Press the clip at the back 4 Release the pouring nozzle from it s original position 5 Remove the cappuccino maker 6 Free the upper part fro...

Page 90: ...or the milk and coffee pouring pipes are inside the front door The milk pipe ends in the top part at the milk adjustment valve A To access the milk solenoid valve assembly the service engineer needs to 1 Remove the two screws with a phillips head screwdriver 2 Remove the left side panel Then the engineer needs to 3 Disconnect the fastons with the pliers 4 Remove the two screws in the top right of ...

Page 91: ...solenoid valve block 6a Disconnect the inlet tube for washing water 6b Disconnect the milk tube The milk solenoid valve block is composite of A The adjustment solenoid for milk foam B The air solenoid for preparing milk with or without foam C Washing solenoid 5 Fig 11 6A Fig 12 6B Fig 13 A B C Fig 14 ...

Page 92: ...ilk pump and cappuccino maker the engineer will need to 1 Switch off the machine 2 Remove the grounds drawer 3 Turn the key anticlockwise 4 Open the front panel At the left side of the group are A milk pump 24V B cappuccino maker C capillary tube for milk To remove the cappuccino maker 5 slide out the top part of the cappuccino maker and remove it moving it up 6 remove the steam injector 7 remove ...

Page 93: ...e the milk pump 24V 9 Loose the two fillips screws 10 Remove the metal support with the milk pump 11 Remove the white pipe 12 Disconnect the power cables The milk pump is composed by G Gear pump H Fitting M6 for capillary tube the plastic top of the gear pump has a threat M6 in the out let spout F E D Fig 18 11 10 9 Fig 19 G H Fig 20 ...

Page 94: ... to 3 Press the clip at the back 4 Release the pouring nozzle from it s original position 9 2 3 COMPRESSOR SOLENOID VALVE AND REGULATOR FOR COLD MILK To access the milk pump the engineer will need to 1 Switch off the machine 2 Remove the grounds drawer 3 Turn the key anticlockwise 4 Open the front panel Then remove the coffee containers 5 Block the two tabs closing the containers 6 Remove the cont...

Page 95: ...lve and the regulator for cold milk are in the top left side 9 2 4 WASHING AND AIR SOLENOID VALVE FOR HOT MILK To access the washing and air solenoids valve for hot milk the engineer needs to 1 Switched off the machine 2 Remove the grounds drawer 3 Turn the key anticlockwise 4 Open the front panel The air solenoid valve for hot milk is connected to A Blue silicon pipe coming from air compressor B ...

Page 96: ... the machine adjust the air and therefore the milk foam 1 Turn anticlockwise to increase the foam 2 Turn clockwise to reduce the foam Operation should be performed while foamed milk is being poured i e press cappuccino bot ton 9 3 AIR REGULATOR FOR COLD MILK TALENTO SPECIAL ONLY With a flathead screwdriver at the top left side rear part of the machine adjust the air and therefore the milk foam 1 T...

Page 97: ...for hot milk foam it s possbile to fix the plastic knob available in the box The knob has a pin to reduce the setting range available for the end customer turn 1 Put the pin in the centre of the slot 2 Fix the knob tightening the 2mm allen screw in the bottom part inside the door Fig 33 Fig 32 ...

Page 98: ... 12 2013 9 12 SERVICE MANUAL PIPING SV SERVICE TALENTO PLUS with EASYCREAM Compressor L 25 blue L 48 red L 14 red L 81 5 red Sv steam wand Air regulator Easycream Wand Fig 34 Lenghts are in cm 9 5 PIPES CONNECTIONS ...

Page 99: ...ithout EASYCREAM Cold milk air regulator L 44 white L 75 blue Compressor SV air cleaning L 4 white L 5 white L 73 white L 53 white L 11 pipe L 8 red L 41 5 red L 19 red Milk pump Cappuccino maker Milk jug Cappuccino maker nozzle SV steam cappuccino maker Fig 35 Lenghts are in cm ...

Page 100: ...L 44 white L 70 blue Compressor SV air cleaning L 4 white L 5 white L 73 white L 53 white L 11 pipe L 8 red L 41 5 red L 19 red Milk pump Cappuccino maker Milk jug Cappuccino maker nozzle SV cappuccino maker L 20 blue L 5 blue L 48 red L 16 red L 82 red Wand Air milk regulator SV steam wand Fig 36 Lenghts are in cm ...

Page 101: ...g 1 10 DOOR INDEX 10 DOOR 10 1 10 1 INTRODUCTION 10 3 10 2 DISPLAY AND BUTTON PAD 10 3 10 3 POURING NOZZLE TUNNEL AND GUIDES 10 4 10 4 GROUNDS DRAWER AND MICRO 10 5 10 5 STEAM AND HOT WATER WANDS 10 5 10 6 GLASS REPLACEMENT 10 6 10 7 HINGES 10 7 ...

Page 102: ...Edition 02 to 12 2013 10 2 SERVICE MANUAL 1 2 3 Fig 2 1 2 5 mm allen key 2 Phillips head screwdriver 3 7 mm wrench TOOLS REQUIRED ...

Page 103: ...art we have A Button pad B Display C USB port Inside the door at the top is A The flat wire connecting the display While in the centre B The steam inlet tube C The hot water tube D The guide to move the nozzle whit the guides for the tubes 10 2 DISPLAY AND BUTTON PAD It is possible to access the display and the but ton pad by 1 Moving the frame up 2 Removing the membrane 3 Disconnect the flat wire...

Page 104: ...g to the main circuit board 10 3 POURING NOZZLE TUNNEL AND GUIDES The pouring nozzle is located in the front of the machine The service engineer will need to 1 Switch off the machine 2 Unhook the plastic lid from the pouring nozzle The pouring nozzle contains A Cappuccino maker B Inlet pipe for steam C Milk pipe D Coffee pipe E Hot water pipe 2 1 Fig 8 C B A C D Fig 9 Fig 7 ...

Page 105: ... AND HOT WATER WANDS To remove the steam wand it is necessary to 1 Slide out the red steam pipe 2 Remove the three hex head screw using a 2 5 mm wrench 3 Slide off the wand and slide off the fitting from the front panel In this picture all the components of the wand especially the teflon seal which makes wand movement more rigid inline with the thightness of the lock nuts It is therefore possible ...

Page 106: ...especially the teflon seal which makes wand movement more rigid in line with the tightness of the lock screws 10 6 GLASS REPLACEMENT To remove the right hand glass it is necessary to 1 Remove the steam wand see par 10 5 2 Using a phillips head screwdriver remove the bottom part of the front door 3 The glass is attached to the door via bayo net fitting and can be removed by sliding it downwards Rem...

Page 107: ...emove the glass by sliding it downwards 10 7 HINGES 1 To remove the door with the adjustable hing es take out the screw A inside the hinge and then release it pulling out the door The height of mobile hinges can be adjusted using the two screws B 2 The central screw C serves to make length ways adjustments To remove the fixed hinges loose the screw A with a screwdriver A Fig 21 B B A Fig 19 C Fig ...

Page 108: ...Edition 02 to 12 2013 10 8 SERVICE MANUAL ...

Page 109: ... 5 COFFEE LOWER TEMPERATURE 11 12 11 4 6 DISCHARGE OPTION GROUNDS DRAWER 11 12 11 4 7 WASHING CYCLE 11 12 11 4 8 WASHING TIME WASHING ALARM TIMES 11 12 11 4 9 WASHING WARNING WASHING ALARM CYCLES 11 12 11 4 10 WASHING BLOCK 11 12 11 4 11 MILK CLEAN WARNING MILK WASHING ALARM 11 13 11 4 12 SEQUENTIAL HEATING 11 13 11 4 13 PROG ON OFF PROGRAMMING AUTOMATIC SWITCH ON OFF 11 13 11 4 14 ENERGY SAVING 1...

Page 110: ...seconds until the display shows the first programming func tion Ristretto LANGUAGE Espresso Coffee Americano Hot Water Capuccino Macchiato Caffè Latte Milk Steam 6 1 7 2 8 3 9 4 10 5 Fig 1 The keys to be used in the programming stage are Enter key to open the menu and or confirm the settings Reset key to go back to the previous step Up and down key to scroll through the menu and increse reduce set...

Page 111: ...Edition 02 to 12 2013 11 3 SERVICE MANUAL ...

Page 112: ...he keys to select the required language The possible languages are as follows ENGLISH ITALIANO FRANCAIS DEUTSCH ESPANOL Confirm your selection and move to the next function by pressing 11 2 COUNTERS Press the keys to open the submenu 1 DRINK COUNT Beverage count Press ENTER to enter the sub menu all of the beverage keys 1 10 will start to flash Press the beverage key to read the number of beverage...

Page 113: ... sum of all beverages single and double Press and hold down ENTER for 10 sec onds to read the absolute total not resettable to zero TOT CYCLES ABSOLUTE TOT N 0006500 Press and hold down ENTER for 6 sec onds from the total absolute menu to reset the partial TOTAL CYCLES counter Press RESET to quit the submenu 5 TOT GRIND R Right grinder total Press ENTER to enter the sub menu the keys remain lit an...

Page 114: ...TE TOT N 00000008 Press and hold down ENTER for 6 sec onds from the total absolute menu to reset the partial TOT TEA counter Press RESET to quit the submenu 8 TOT STEAM Steam total Press ENTER to enter the sub menu dis play will read TOT STEAM N 00000008 Press and hold down ENTER for 10 sec onds to read the absolute total not resettable to zero TOT STEAM ABSOLUTE TOT N 00000008 Press and hold down...

Page 115: ...h single key Use the and arrow keys to select the required beverage DISABLE key disable COFFEE coffee cycle MILK COFFEE milk cycle coffee cycle COFFEE MILK coffee cycle milk CAFFELATTE milk cycle coffee together MACCHIATO milk cycle pause 3 seconds coffee MILK milk cycle TEA pours hot water MANUAL STEAM timed steam delivery AUTOSTEAM steam delivery with temperature probe FILTER a coffee cycle with...

Page 116: ...ilk time amount t NO AIR TIME used to set the milk time amount without foam t AUTOWASHING used to set the washing time at the end of pouring t TEMPERATURE TALENTO SPECIAL ONLY used to set the temperature of the milk t DELAY TALENTO SPECIAL ONLY used to set the delay time for the steam in milk product List of the functions that can be programmed for the CAFFELATTE beverage t R GRIND TIME used to se...

Page 117: ... amount t NO AIR TIME used to set the milk time amount without foam t AUTOWASHING used to set the washing time at the end of pouring t SPEED used to set the speed of the milk t DELAY used to set the delay time to open the cold air valve 11 3 1 Functions description t R GRIND TIME Grinding Time for right grinder It is possible to set the grinding time for right grinder in seconds and therefore the ...

Page 118: ... time at the end of milk dispensing Press ENTER to open the sub menu the keys are used to increase reduce the washing time Press ENTER to confirm settings TEMPERATURE milk temperature Talento Special only It is possible to set the voltage percentage of the milk pump and therefore the temperature of milk Press ENTER to open the sub menu the keys are used to increase reduce the percentage of the mil...

Page 119: ...ER to open the sub menu and use the keys to select the function to be programmed Press ENTER again to open the function 11 4 1 Select temperature Temperature unit selection It is possible to program the unit of meas ure for viewing the temperature CELSIUS FAHRENHEIT Press ENTER to open the sub menus the keys are used to select the preferred unit of measurement CELSIUS FAHRENHEIT Press ENTER to con...

Page 120: ...e drawer for at least 15 seconds 11 4 7 Washing cycle It is possible to programme a FULL washing cycle milk and coffee or a GROUP washing cycle only Press ENTER to open the sub menu the keys are used to select the FULL wash cycle recommended for machines with cappuccino maker or the GROUP wash cycle recommend ed for machines without cappuccino maker and with AUTOSTEAM Press ENTER to confirm settin...

Page 121: ...ating Press ENTER to open the sub menu The keys are used to enable disable the SEQUENTIAL HEATING function YES NO With the SEQUENTIAL HEATING function enabled YES the control board will first heat up the coffee heating element and then the services heating element with the SEQUENTIAL HEATING function disable NO the control board will heat the two boilers at the same time 11 4 13 Prog on off Progra...

Page 122: ...4 16 Day hour This programmes the day hour minutes year month and date which will be shown on the machine display Press ENTER to open the sub menu the keys are used to select day hour minutes year month and date Press RESET to quit the sub menu 11 4 17 Steam option Press ENTER to open the submenu the keys serve to select the required option DISABLE MANUAL STEAM or AUTOSTEAM When the function is DI...

Page 123: ...eam can be activated only by using a coin some coin for all keys with the function ENABLE WITH WATER the product key includes hot water and except only steam can be activat ed only by using a coin some coin for all keys Press ENTER to confirm the setting 11 4 23 Multiple selection Press ENTER to open the submenu the keys serve to select the required MULTIPLESELECTIONoption DISABLE ENABLE With the ...

Page 124: ...Edition 02 to 12 2013 11 16 SERVICE MANUAL ...

Page 125: ...2 SPECIAL FUNCTION INDEX 12 SPECIAL FUNCTION 12 1 12 1 SOLENOID VALVE TEST 12 3 12 2 MOTOR AND HEATING ELEMENT TEST 12 3 12 3 DATA RESET 12 4 12 4 SOFTWARE UPDATE WITH USB KEY 12 5 12 5 DATA TRANSFER WITH USB KEY 12 6 12 6 RESET ABSOLUTE COUNTER 12 6 ...

Page 126: ...Edition 02 to 12 2013 12 2 SERVICE MANUAL 1 3 4 5 7 6 2 Fig 2 1 key 2 key 3 key 4 key 5 key 6 key 7 key TOOLS REQUIRED ...

Page 127: ...functions switch the machine OFF and then ON again 12 2 MOTOR AND HEATING ELE MENT TEST With the machine switched off 1 Hold down the arrow keys for 8 seconds the display will read TEST 1 Fig 5 2 Press the key to check the correct operation of the heating elements and the motor pressing the key A I to power the A Coffee Boiler Tank B Steam Boiler Tank C Group Heating Element D Right Grinder Motor ...

Page 128: ...sible to remove incor rect operating data and return to default pro gramming valves To reset the machine parameters and return to the default setting with the machine OFF 1 Hold down the two keys and for 8 seconds 1 1 Fig 7 Fig 8 The display will shows the default setting mes sage Fig 9 ...

Page 129: ...DISPLAY Press to start the download after few seconds the display starts to blink with blue or green light CPU or DISPLAY Wait until the blue light of the display become fixed The transfer is done correctly 6 Remove the USB memory stick and wait until the display shows OFF 7 Insert again the USB stick into the Talento machine 8 Repeat the procedure described in point 5 to transfer the second softw...

Page 130: ... SET to transfer the data from the USB to the machine Press ENTER to start the data transfer when the display shows OK the data transfer is completed and the display come back to the first menu 5 Remove the USB memory stick and press RESET to come back in OFF 12 6 RESET ABSOLUTE COUNTER To reset the absolute counters start the pro gramming in technical mode second level with password 1 2 3 4 5 key...

Page 131: ...Edition 02 to 12 2013 13 1 SERVICE MANUAL Fig 1 13 ALARMS INDEX 13 ALARMS 13 1 13 1 ALARM THAT BLOCK MACHINE FUNCTION 13 2 13 2 MACHINE FUNCTIONS MESSAGES 13 4 13 3 FLOWCHART 13 5 ...

Page 132: ...re blocked Close the front Panel or check the door microswitch and its connection 6 1 16 2 BEAN HOPPER OUT One of the coffee bean containers is out The machine functions are blocked Insertthebeanhopperin its special slot or check the magnetic reader and its connection 8 2 16 2 GROUP ERROR During the group handling phase the group exceeded maximum set time by 10 seconds before reaching the position...

Page 133: ...he control board indicating the heating process The led light indicate which element is continuously powered Check the thermo fuse or heating element and change if necessary 6 4 4 4 3 4 ALARM COFFEE TEMP The coffee boiler temperature probe is broken The machine functions are blocked Check the connection of the coffee boiler temperature probe or change it 4 2 16 2 ALARM STEAM TEMP The steam boiler ...

Page 134: ...LTER The volume counter has reached the number of litres of deliverable water set during programming phase Regenerate cleaning filter salts or change the filter To erase the alarm reset the partial counter for LITRE counter 11 2 9 11 4 19 CLEANING One of the set cleaning alarms programmed has reached the set value The message will flash on the display but the machine will continue to deliver drink...

Page 135: ...Edition 02 to 12 2013 13 5 SERVICE MANUAL 13 3 FLOWCHART Fig 1 ...

Page 136: ...Edition 02 to 12 2013 13 6 SERVICE MANUAL Fig 2 ...

Page 137: ...Edition 02 to 12 2013 13 7 SERVICE MANUAL Fig 3 ...

Page 138: ...Edition 02 to 12 2013 13 8 SERVICE MANUAL Fig 4 ...

Page 139: ...Edition 02 to 12 2013 13 9 SERVICE MANUAL Fig 5 ...

Page 140: ...Edition 02 to 12 2013 13 10 SERVICE MANUAL Fig 6 ...

Page 141: ...Edition 02 to 12 2013 13 11 SERVICE MANUAL Fig 7 ...

Page 142: ...Edition 02 to 12 2013 13 12 SERVICE MANUAL Fig 8 ...

Page 143: ...Edition 02 to 12 2013 13 13 SERVICE MANUAL Fig 9 ...

Page 144: ...Edition 02 to 12 2013 13 14 SERVICE MANUAL Fig 10 ...

Page 145: ...Edition 02 to 12 2013 13 15 SERVICE MANUAL Fig 11 ...

Page 146: ...Edition 02 to 12 2013 13 16 SERVICE MANUAL Fig 12 ...

Page 147: ...G INDEX 14 DAILY CLEANING 14 1 14 1 INTRODUCTION 14 3 14 2 CHAMBER CLEANING BRUSH 14 3 14 3 GROUND COFFEE TUNNEL CLEANING BRUSH 14 3 14 4 TRAY 14 4 14 5 FULL WASHING CYCLE 14 4 14 6 POURING NOZZLE WASH TALENTO PLUS 14 7 14 7 POURING NOZZLE WASH TALENTO SPECIAL 14 8 ...

Page 148: ...Edition 02 to 12 2013 14 2 SERVICE MANUAL 1 2 3 4 5 Fig 2 1 Nuova Simonelli specific cleaner Pulymilk 2 Small brush 3 Nuova Simonelli detergent tab Pulycaffee 4 Long brush TOOLS REQUIRED ...

Page 149: ... 1 Slide out the grounds drawer 2 Turn the key anticlockwise 3 Open the door Using a small brush clean any coffee build up or residues from the piston and chamber of the pouring group and clean any other parts that are solid with coffee 14 3 GROUND COFFEE TUNNEL CLEANING BRUSH With the machine off 1 Slide out the grounds drawer 2 Turn the key anticlockwise 3 Open the door 1 2 3 Fig 3 Fig 4 1 2 3 F...

Page 150: ...e conveyor sides 14 4 TRAY Clean the drip tray with hot water and soap using a brush if necessary 14 5 FULL WASHING CYCLE To wash the machine switch it on and proceed as follows 1 Place a container of water alongside 2 Insert the suction tube into the container 3 Add the Nuova Simonelli specific cleaner Pulimilk Fig 7 2 1 Fig 8 3 30 ml Fig 9 Fig 6 ...

Page 151: ...CLEANSER CLOSE DOOR 5 Open the front door 5 1 Slide out the grounds drawer 5 2 Turn the key anticlockwise 5 3 Open the front panel 6 Insert the Nuova Simonelli detergent tab Pulicaff inside the pouring chamber 7 Clean the bottom of the top piston the SHOWER with a damp cloth and close the door 5 2 5 1 5 3 Fig 11 6 7 Fig 12 4 Fig 10 ...

Page 152: ...display will show the chosen function The dose keys are disabled during the washing at the end of the cycle the display will read RINSE PRESS ENTER Place a container of clean water alongside the machine and press ENTER The machine will carry out a rise cycle and the display will read RINSE Fig 13 ...

Page 153: ... nozzle 3 Press the clip at the back 4 Release the pouring nozzle from its original position 5 Take out the cappuccino maker from the pouring nozzle by sliding it upwards 6 Remove the top of steam and milk pipes 7 Divide the cappuccino maker into its parts and wash them all carefully in cold water To refit the parts follow the instructions in the back of the control panel 6 6 5 Fig 16 Fig 17 2 Fig...

Page 154: ...m the pouring nozzle moving up the metal lock 3 Press the clip at the back 4 Release the pouring nozzle from its original position 5 Take out the milk diffuser from the pouring nozzle by sliding it upwards 6 Remove the milk pipe To remove the cappuccino maker 7 switch off the machine 8 remove the grounds drawer 9 turn the key anticlockwise 10 open the front panel Fig 20 8 10 Fig 21 2 Fig 18 3 4 Fi...

Page 155: ...emove it moving it up 12 remove the steam injector 13 remove the capillary tube for milk 14 remove the milk pipe Divide the cappuccino maker into its parts and wash them all carefully in cold water To refit the parts follow the instructions in the back of the control panel Fig 23 13 12 11 14 Fig 22 ...

Page 156: ...Edition 02 to 12 2013 14 10 SERVICE MANUAL ...

Page 157: ...Edition 02 to 12 2013 15 1 SERVICE MANUAL Fig 1 15 BEVERAGE PREPARATION Fig 2 ...

Page 158: ...ll harm the appliance 2 Don t fill to the brim but pour just enough toasted coffee beans into the coffee bean holder to ensure correct closure of the unit 3 Fill the containers with coffee beans 4 Close the cap 5 Press the key for the required drink t Short t Expresso t Coffee t American coffee t Hot water t Cappuccino t White coffee t Milk t Steam It is also possible to choose a double dose by pr...

Page 159: ...m wand and therefore the foam milk Turn anticlockwise to increase foam and clock wise to reduce it To prepare a beverage using grinder coffee the operator has to 1 Open the decaf panel The display show CLOSE DECA 2 insert in the decaf shut the grinder coffee 3 Close the panel The display show DECA 4 Press the desire product that you want pro duce with grinder coffee ...

Page 160: ...ave been ground too coarsely and therefore it is necessary to increase grinding fineness Use the choke to adjust temperature 1 Turn it clockwise to reduce flow and there fore increase temperature 2 Turn it anticlockwise to increase flow and therefore reduce temperature 3 Standard setting is close completely the white screw and then open 2 turn and 1 2 Use a fleathead screwdriver on the top left si...

Page 161: ...Edition 02 to 12 2013 16 1 SERVICE MANUAL Fig 1 16 SCHEMATIC 16 1 Electrical schematic Plus and Special ...

Page 162: ...Edition 02 to 12 2013 16 2 SERVICE MANUAL Fig 2 16 2 Electrical schematic secondary board Talento Special only ...

Page 163: ...Edition 02 to 12 2013 16 3 SERVICE MANUAL Fig 3 16 3 Hydraulic schematic Talento Plus ...

Page 164: ...Edition 02 to 12 2013 16 4 SERVICE MANUAL Fig 4 16 4 Hydraulic schematic Talento special ...

Page 165: ...Edition 02 to 12 2013 17 1 SERVICE MANUAL 17 SPARE PART CATALOGUE Fig 1 INDEX 17 Spare part catalogue 17 1 17 1 TALENTO 17 2 17 2 FRIGO 17 16 17 3 CUP WARMER 17 18 ...

Page 166: ...03002034 01000015 03002022 05000086 11600001 W 05000031 05000032 03002020 04200063 00000060 00000210 01000162 07300678 00000164 01000162 03002029 03002051 01000193 98010000000037 S D 98010000000036 03001765 03001771 03002027 07300607 05002025 05002024 03002031 04000313 03002050 02280017 98010000000029 07300828 03002028 98020000000037 17 1 Talento ...

Page 167: ...04 02000005 02000006 07300661 00300017 05002014 05002011 01000195 05002016 05002010 05002011 05002012 00000202 07300674 03002093 05002052 03002014 03002018 05002054 05002056 mod AUTOSTEAM 07300670 02280036 05002058 05002046 B special 04900777 special 049000856 DSP USB BOARD special 01000120 07300822 05002005 05002002 04900780 02280036 07300671 07300629 00300019 98006015 02280036 07300627 04000315 ...

Page 168: ...e 18x24 4 06100085 01100028 07300742 01100028 06100088 03002052 07300740 06100087 04500056 07300672 03002006 01000192 04500058 04000892 01000088 05002031 04000891 03002012 04100027 CSA 03002004 01000072 01000052 05000244 05002020 05000085 03002009 F 03002002 98001006 08000100 05000880 07300619 98001006 98001007 03002010 01000190 01100017 SX 01100016 DX 01000092 00000063 04100060 50Hz 04100062 60Hz...

Page 169: ...015 00300005 1 07300529 00000113 03002045 07300547 04100046 47 05000015 05000762 01000108 00300005 1 07300001 07300529 03002045 04100050 00000050 03002120 03002122 07300820 05000317 02000005 07300824 02000005 02000005 01000124 07300826 07300820 98170000000033 982100000000860000 98030000000079 98170000000032 982100000000850000 98170000000033 982100000000870000 04100045 230V 50H 04600020 ...

Page 170: ...07300365 07300362 11740001 07300716 07300365 07300362 11740001 07300362 07300099 01300004 04500033 11740002 STANDARD VERSION ECONOMIZER VERSION 98030075 11740002 07300538 07300365 07300362 11740001 07300716 07300099 11740001 07300362 07300099 07300099 01300004 04500033 ...

Page 171: ...7300529 00000063 05000011 04100063 CE 04100064 CSA 05000012 07300375 07300547 11740001 07300716 04100011 CE 04100028 CSA 11600002 07300361 04100012 CE 04100029 CSA 05000012 03002036 04900027 98004016 07300361 98003018 07300382 11740001 05000011 982100000000180000 07300138 04100022 Special PLUS 07300362 04100045 230V 50Hz CE 05000015 04100046 47 07300547 03002045 00000113 07300529 00300005 1 010001...

Page 172: ...600002 05000012 07300382 00300001 07300100 M8 04100024 CE 11740001 07300361 07300547 07300375 11600002 07300361 11740001 07300716 04900027 07300361 98004016 98003018 07300382 11740001 982100000000190000 04100045 CE 04100011 CE 04100012 CE 04100063 CE 07300362 04100008 07300138 07300005 11600002 04100045 230V 50Hz CE 07300001 05000015 01000108 00300005 1 07300529 00000113 03002045 07300547 04100046...

Page 173: ...135 00000106 00000024 08000071 00000211 07300650 00000130 05002050 00000113 03002042 T 00300022 03000069 98040000000018 98040000000028 00000167 11740002 07300547 08000085 07300653 02290019 07300505 14100055 08000087 08000024 07300513 07300512 07300652 08000084 98040000000030 00300019 08000015 03000069 03000069 M 02290021 05000015 08000083 07300662 98040000000014 00000106 98160000000196 00000166 00...

Page 174: ...ERSION 03002011 98030360 980300000000870000 980300000000810000 CAFFE COFFEE 980300000000850000 VAPORE STEAM 01000174 01000180 07300362 09000005 1 01000176 04900775 1 VERSIONE STANDARD STANDARD VERSION VERSIONE CON MISCELATORE ECONOMIZER VERSION 07300128 07300362 40000010 07300138 98120002 6 5bar 03000202 01000023 04900775 09500011 CSA 03000004 CSA VAPORE STEAM CAFFE COFFEE 04000908 CSA 03000004 CS...

Page 175: ...co Electric wiring 04000889 Cavo pulsantiera centralina Push botton panel junction box cable 04000888 Cablaggio motoriduttore Electric motor cable 04000907 Cavo di terra L 130cm Earthing cable L 130cm 04000887 Cablaggio sensori campane Bells sensors cable 04000911 Supplemento cablaggio Special Additional electrical wiring Special 04900849 SPECIAL 04001020 PLUS Easy Cream 04900857 SPECIAL 04060014 ...

Page 176: ...SE WILLOW TALENTO E G N I H E C I L A S O T N E L A T A T R O P A R E I N R E C 3 9 1 0 0 0 1 0 SUPPORT WILLOW TALENTO E R E H P S G N I R P S O T N E L A T 8 D A L L O M A E R O S S E R P 5 9 1 0 0 0 1 0 01100016 MACINACAFFE COMPLETO REG DX TALENTO N S GRINDER FOR TALENTO RIGHT 01100017 MACINACAFFE COMPLETO REG SX TALENTO N S GRINDER FOR TALENTO LEFT 01100028 COPPIA MACINE D 63 5 MACININO TALENTO...

Page 177: ...1 4 SCAR 1 8230V 50Hz VITON F2 5 CE 3 WAY SOLENOID 1 4 1 4 1 8 OUTLET F 2 5 04100064 E V NC 3VIE 1 4 1 4 SCAR 1 8208 240V 60Hz VITON F2 5 UL 3 WAY SOLENOID 1 4 1 4 1 8 OUTLET F 2 5 UL 04100066 E V NO 2VIE 1 8M PORTAGOMMA 208 240V 60Hz VITON F1 7 UL 2 WAY SOLENOID 1 8M HOSE SUPPORT VITON F1 7 UL 04100067 E V NC 3VIE 1 8 1 8 PORTAG UL 208 240V 60Hz VITON F1 5 V0 NC 3 WAY SOLENOID 1 8 1 8 HOSE SUPPOR...

Page 178: ...CORDO RAPIDO 1 4 DIRITTO D4 07300539 RACCORDO RAPIDO 1 8 DIRITTO D4 QUICK COUPLING 1 8 STRAIGHT D4 07300542 RACCORDO RAPIDO M6 L GIR D4 L FITTING QUICK COUPLING M6 L SWIVEL D4 07300547 RACCORDO RAPIDO 1 8 L GIR D4 1 8 L GIR D4 SNAP ON COUPLING 07300607 PERNO FISSAGGIO CARENE M6 L 2 NICHELATO APPIA FIXING HINGE M6 L 2 S A R B m m 3 O R O F T T O 4 D E L I B A T S E N N I A M M O G A T R O P 7 1 6 0...

Page 179: ...LENTO 98010000000036 CASSETTO RACCOGLIFONDI COMPL TALENTO DREGS DRAWER ASSEMBLY TALENTO 98010000000037 CASSETTO RACCOGLIFONDI SCARICODIRETTO COMPL TALENTDREGS DRAWER ASSEMBLY DIRECT DRAIN TALENTO 98010000000039 ASSIEME CAMPANA TALENTO COFFEE BELL ASSEMBLY TALENTO 98020000000037 ASSIEME CHIUS SCIVOLO MACININI TALENTO 2011 GRINDER COFFEE CHUTE ASSEMBLY TALENTO 2011 L I M K M C O T N E L A T E R O T ...

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Page 182: ...Edition 02 to 12 2013 17 18 SERVICE MANUAL 17 3 CUP WARMER ...

Page 183: ...Edition 02 to 12 2013 17 19 SERVICE MANUAL ...

Page 184: ...Edition 02 to 12 2013 17 20 SERVICE MANUAL ...

Page 185: ...4 18 1 5 ANNUALLY MAINTENANCE OR 100 000 CYCLES MANDATORY 18 5 18 1 6 ANNUALLY MAINTENANCE OR 100 000 CYCLES FOR THE GROUP UNIT MANDATORY 18 6 18 2 MAINTENANCE TALENTO SPECIAL 18 7 18 2 1 DAILY MAINTENANCE 18 7 18 2 2 WEEKLY MAINTENANCE 18 7 18 2 3 3 MONTHS MAINTENANCE OR 25 000 CYCLES RECOMMENDED 18 8 18 2 4 6 MONTHS MAINTENANCE OR 50 000 CYCLES MANDATORY 18 9 18 2 5 ANNUALLY MAINTENANCE OR 100 0...

Page 186: ...ashing cycles _______________ record 11 2 10 Check water hardness as per test strip _______ record Change or regenerate water softner filter if necessary record 11 2 9 NOTE The water hardness must be less then 6 fr french degree The chlorine content must not exceed 100mg per litre 0 00000361lb cu in Otherwise the conditions of guar antee of the machine will expire STEPS SEE PAR Run complete cleani...

Page 187: ... 4 Check visual inspection for leaks Static water pressure Bar NOTE if static water pressure exceed to 5 bars 70psi please install a pressure reducer otherwise the conditions of guarantee of the machine will expire STEPS SEE PAR Operating water pressure Bar Adjust operating water pressure if necessary to 9 Bar 7 2 Change the upper piston gasket 02290021 3 8 Check group scoop cam movement and lower...

Page 188: ...ditions of guarantee of the machine will expire STEPS SEE PAR Operating water pressure Bar Adjust pump pressure if necessary to 9 Bar 7 2 Check auto fill function 12 1 Check hot water solenoid valve 04100011 12 1 Check delivery solenoid valve 04100017 12 1 Check air coffee solenoid valve 04100045 12 1 Check add water solenoid valve 04100011 12 1 Check steam solenoid valve 04100008 12 1 Check milk ...

Page 189: ...nly 9 3 Clean the teflon pipe in stainless steel wand Easycream version only Static water pressure Bar NOTE If static water pressure exceed to 5 bars 70psi please install a pressure reducer otherwise the conditions of guarantee of the machine will expire STEPS SEE PAR Operating water pressure Bar Adjust pump pressure if necessary to 9 Bar 7 2 Check auto fill function 12 1 Check hot water solenoid ...

Page 190: ... 3 8 3 9 Disassemble the upper and lower piston showers and gasket 3 8 3 9 Clean everything Rebuild brew unit including replacement of Upper and lower piston gasket 02290021 02290019 Seegers for lower piston 08000015 Upper and lower piston shower 2x 03000069 Scoop cam driver 05000737 Scoop cam spring 08000085 Lower piston spring 08000024 Plastic movement nut 0500744 1 Movement guides bushing 08000...

Page 191: ...10 Check water hardness as per test strip _______ record Change or regenerate water softener filter if necessary 11 2 9 NOTE The water hardness must be less then 6 fr french degree The chlorine content must not exceed 100mg per litre 0 00000361lb cu in Otherwise the conditions of guarantee of the machine will expire STEPS SEE PAR Run complete cleaning cycle 14 5 Disassemble and clean delivery nozz...

Page 192: ...0000029 and drain connector 05002020 14 4 Check visual inspection for leaks Static water pressure Bar NOTE if static water pressure exceed to 5 bars 70psi please install a pressure reducer otherwise the conditions of guarantee of the machine will expire STEPS SEE PAR Operating water pressure Bar Adjust operating water pressure if necessary to 9 Bar 7 2 Change the upper piston gasket 02290021 3 8 C...

Page 193: ...he conditions of guarantee of the machine will expire STEPS SEE PAR Operating water pressure Bar Adjust pump pressure if necessary to 9 Bar 7 2 Check auto fill function 12 1 Check hot water solenoid valve 04100011 12 1 Check delivery solenoid valve 04100017 12 1 Check air coffee solenoid valve 04100045 12 1 Check add water solenoid valve 04100011 B 12 1 Check steam solenoid valve 04100008 I 12 1 C...

Page 194: ...tatic water pressure Bar NOTE If static water pressure exceed to 5 bars 70psi please install a pressure reducer otherwise the conditions of guarantee of the machine will expire STEPS SEE PAR Operating water pressure Bar Adjust pump pressure if necessary to 9 Bar 7 2 Check auto fill function 12 1 Check hot water solenoid valve 04100011 12 1 Change delivery solenoid valve 04100017 5 4 Clean the fitt...

Page 195: ...prings 3 8 3 9 Disassemble the upper and lower piston showers and gasket 3 8 3 9 Clean everything Rebuild brew unit including replacement of Upper and lower piston gasket 02290021 02290019 Seegers for lower piston 08000015 Upper and lower piston shower 2x 03000069 Scoop cam driver 05000737 Scoop cam spring 08000085 Lower piston spring 08000024 Plastic movement nut 0500744 1 Movement guides bushing...

Page 196: ...Edition 02 to 12 2013 18 12 SERVICE MANUAL ...

Page 197: ...Edition 02 to 12 2013 19 1 SERVICE MANUAL 19 UPDATES ...

Page 198: ...Edition 02 to 12 2013 19 2 SERVICE MANUAL ...

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Page 200: ...a Italy Tel 39 0733 9501 Fax 39 0733 950242 www nuovasimonelli it E mail n simonelli nuovasimonelli it Graphics by TYPE ENGINEERING S r l Nuova Distribution Centre LLC 6940Salashan PKWY BLDG A 98248 Ferdale WA Tel 1 360 3662226 Fax 1 3603664015 videoconf 1 360 3188595 www nuovasimonelli it info nuovasimonelli com Cod 31000347 Eprom 0 16 Edition 02 to 12 2013 ...

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