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17 

 

14.4 - FITTING THE FIREBOX & USING THE CABLE FIXING SYSTEM  

     

Reference should be made to the illustrations below.

                                                                          

a.

   There is silicone sponge sealing strip already affixed to the relevant surfaces to ensure a good seal.  Ensure this silicone sealing 

strip stays in place during installation. 

b. 

 A cable fixing system is supplied to secure the unit into the Builders Opening.  The cable fixing system will also pull the unit tight 
back against the slips to make a good seal.  This is very important to ensure efficient operation of the fire.    

c. 

There are 2 cables supplied; 1 to be used each side of the unit.  Working at 510mm centres in the builders opening drill the lower 
holes 20mm up from the base and drill the higher holes 460mm up from the base - see drawing on below. Secure the 4 Eyebolts 
supplied with the Rawlplugs to the back of the fireplace.  Ensure the Eyebolts are fully screwed in.

 

d. 

There are 2 cable attachment point tabs on the top of the main casing; 1 each side at the rear.  They are part of the folded lip of the 
top section prize these up with a screwdriver to enable them to be used.  Feed a cable downwards through the hole in the tab. 

e.

   Taking care to not damage the slips, rest the Fire in the builders opening so that you can still gain access to the cables and  

 

eyebolts. Feed the cables though the eyebolts on either side and then through the hole in the back of the fire near the base 

f.

   Slide the Fire 

part way 

into the Builders Opening

 

(leaving it sticking out approximately 50mm) ensuring the gas supply pipe and 

isolation/pressure test elbow clears through the cut out in the rear of the Main Casing and does not foul on the control. 

g. 

Lift the Fire slightly and slide it home ensuring that the sealing strips on the underside of the front of the Fire and the rear of the Fire 
outer frame stay in position to make a seal against the top edge of the slip at the base of the builders opening and the front face of 
the slips where they locate against the rear of the Fire outer frame.  While sliding the unit into the Builders Opening pull on the  

 

excess cable.  

h.

  Referring to the illustrations below feed the cables through the two loose cable clamp brackets. The adjuster and lock screw can 

now be fitted onto the cable and through the large hole in the cable clamp bracket.  Position the brackets one either side of the fire 
towards the bottom of the channel between the Main Casing and the Inner Fire Casing. By  use of the adjuster and lock screw  

      tighten up the cable to tension the fire back into the fireplace. The fire should be secure and not liable to movement.   

      Surplus fixing cable MUST NOT be cut off and must be tucked back through the small hole in the cable clamp bracket  to keep it 

well away from any electronics.

 

i.

   If any of the silicone sealing strips are not compressed and/or if there are gaps they must be filled with a suitable sealant, fireclay or 

high temperature silicone. 

j.  

Refit the burner mounting plate assembly by first putting the Receiver  through the opening then tilt the assembly and slide it into  

      the fire and secure with the 4 screws. Take care not to mark the liners in the fire. Place the Receiver to the left side at the front.  

l.  

Connect the isolation/pressure test elbow to the control valve and with it fully open check the joint for gas soundness. 

m. 

Check that all gas connections are sound. The appliance has been factory tested; however the connections may have been  

 

disturbed in transit or storage. 

 

  !IMPORTANT  NOTE ! 

Always reseal the pressure test point and check that it is gas tight.

  

(This accounts for a lot of recalls.)

 

 
 

                   

                                                                                                                                                                                                                                                                                                                                                                       

 

 

 

 

NOTE: Tensioning 

nut wound fully back 

to allow maximum 

adjustment 

FINISHED & ADJUSTED   
Do not over tighten - 
just enough to seal 

BUILDERS OPENING – HOLE CENTRES 
FOR CABLE FIXING SYSTEM EYEBOLTS

 

30mm non-combustible lip/shelf

 

Referred to in section 13.1 

 

Summary of Contents for SYNERGY ELLESSE

Page 1: ...FIRE IS HEAVY AND ASSISTANCE SHOULD BE SOUGHT WHEN LIFTING ALL INSTRUCTIONS MUST BE LEFT WITH THE USER FOR SAFE KEEPING MANUFACTURED by Nu Flame Limited Unit 4 Kimpton Trade Business Centre Minden Ro...

Page 2: ...12 Hole in the Wall Installations for Steel Glass Trim Styles 12 With Appropriate Sealing Frame 13 Hole in the Wall Installations for Echo Trim Style 14 14 Hole in the Wall Installations with Marble...

Page 3: ...rone to being chipped or scratching 1 2 Removal of Components a Fires Ordered with Steel or Glass Trims i The Outer Door will have to be removed and stored carefully to allow access for removal of the...

Page 4: ...he Fire can be installed into a suitably designed fire surround with a 150 C Rating v Take care with some Micro Marble Materials claiming a 150 C Rating as they may give off odours blister or discolou...

Page 5: ...nked by arrow Please note that you can have the flame height anywhere between maximum and preset low For fine adjustment simply tap the large and small flame buttons d Switching Off Press the red off...

Page 6: ...esent room temperature the fire will go straight to the Standby Setting until the temperature drops below the Set Temperature at which point the main burner will relight Note The Room Temperature is s...

Page 7: ...ELDERLY OR INFIRM OR PETS ARE LEFT IN ATTENDANCE 3 5 RESETTING THE MERTIK MAXITROL LOGIC CIRCUITS IF THE HANDSET DOES NOT WORK APPLIES TO BOTH CONTROL SYSTEMS Must only be done when the fire is Cool B...

Page 8: ...of the door Follow instructions in section b above e The logs must not be cleaned or moved f The outer surfaces of the fire can be cleaned with a damp lint free cloth do not use abrasive cleaners IMPO...

Page 9: ...FORE PROCEEDING WITH THE INSTALLATION READ THESE INSTRUCTIONS CAREFULLY THESE INSTRUCTIONS SHOULD BE LEFT WITH THE USER FOR SAFE KEEPING AND FUTURE SERVICING PRIOR TO INSTALLATION ENSURE THAT THE GAS...

Page 10: ...Height mm Synergy Ellesse Echo Trim with Metal Door 1140mm 540mm Synergy Ellesse Echo Trim with Glass Door 1140mm 540mm Synergy Ellesse Steel Trim No Sealing Frame 1135mm 560mm Synergy Ellesse Steel...

Page 11: ...PPLIANCE SEEK EXPERT ADVICE 10 VENTILATION a No additional purpose provided ventilation is normally required for the fire when installed in the UK however this must be confirmed by the Spillage Test s...

Page 12: ...rials d No combustible materials must present in the builders opening e The base of the builders opening must be flat level and square to the wall f The builders opening should have provision for a ga...

Page 13: ...rs opening d If the silicone sealing strip is not compressed and there are gaps they must be filled with a suitable sealant fireclay or high temperature silicone Wall staining may occur if the seals a...

Page 14: ...placed too close e No combustible material e g curtains must be closer than 500mm to the builders opening The wall between the sealing frame and any shelf would become hot Therefore we do not recomme...

Page 15: ...with a suitable sealant fireclay or high temperature silicone j Refit the burner mounting plate assembly by first putting the Receiver through the opening then tilt the assembly and slide it into the...

Page 16: ...ng structural check may be required c The builders opening must be constructed from Non combustible materials d No combustible materials must present in the builders opening e The base of the builders...

Page 17: ...ay in position to make a seal against the top edge of the slip at the base of the builders opening and the front face of the slips where they locate against the rear of the Fire outer frame While slid...

Page 18: ...any rendering building work is allowed to thoroughly dry out before Installation IMPORTANT Dry lined walls ensure that any air gaps between the back of the plasterboard and wall are sealed around the...

Page 19: ...slightly and slide it home ensuring that the sealing strips on the underside of the front riser channel and the rear of the Fire outer frame stay in position to make a seal against the base of the fi...

Page 20: ...y Breast will occur e The Wall Mounted Television must be mounted on a suitable bracket or angled bracket that meets the Television Manufacturer s requirements and spaces the Television at least 35mm...

Page 21: ...osition for a Wall Mounted Television Must meet the Installation Requirements of these Instructions e The Nu Flame Television Glass Heat Shield is only suitable for the Nu Flame Synergy Range of Gas F...

Page 22: ...the Fire s Installation Instructions and the Fire Surround meets the Minimum Dimensions as detailed in the Diagrams Below b You Must take account of the Television Manufacturer s Installation requirem...

Page 23: ...fuel tray g Place the large rear log No 1 to the rear of the fire on the fuel tray ensuring that the cut out in the log sits behind the pilot shield and that it is central about the burner h Place lo...

Page 24: ...n the log support at the front k Place log No 5 next to log No 6 locating it on the peg and the cut out in the rear log l Place the last log No 4 so that it locates on the central peg and rests in the...

Page 25: ...Emberglow material is a consumable material and as a limited life You can buy replacements through your local Nu Flame Ltd Stockist or Installer q For Synergy Perspective Glass Wall Mounted Installati...

Page 26: ...m or adjacent rooms running at high The fire should continue to clear its combustion products Also operate any other flued appliance in the same or neighbouring rooms and ensure they continue to funct...

Page 27: ...ii Now secure the upper Hinge Pin with the fixing screw provided as shown the door should then be closed and held shut by the magnet catches Very Important The Hinge Pin Screw Must be fitted to ensur...

Page 28: ...SES WHEN LIT 20 SERVICING 20 1 GENERAL Note Servicing must be carried out by a registered installer a The fire does not have to be removed for Servicing b Check the operation and ignition of the fire...

Page 29: ...Burner Control Assembly to Nu Flame for rectification as this could be the least cost option 21 3 PILOT GOES OUT AFTER FIRST LIGHTING a Check there is no vermiculite blocking the flame to the thermoco...

Page 30: ...ork d Change the Handset and or Receiver and or Burner Control System Important In instances where it is indicating that either of the main control systems need changing you should investigate returni...

Page 31: ...5 4 The fire must be Installed serviced by a properly qualified in accordance with Local National Codes Installation Engineer and in accordance with these Installation Instructions Supplier Nu Flame L...

Page 32: ...fire must be Installed serviced by a properly qualified in accordance with Local National Codes Installation Engineer and in accordance with these Installation Instructions Supplier Nu Flame Limited...

Page 33: ...33 23 DIAGRAM OF INFRARED CONTROL SYSTEM...

Page 34: ...elivery to us We will not be liable for any such breakages or losses Under no circumstances should any attempt be made to repair the burner on site without our express knowledge and approval during th...

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