Nidec LEROY-SOMER Commander ID300 Installation And Quick Start Commissioning Manual Download

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ID300/302 Integrated Motor Drive |

Troubleshooting Guide

Incident

Possible Cause

Remedy

Motor does

not start

At no load

Mechanical seizing

When switched off:

•

Check that rotation of the shaft is not locked.

Broken power supply line

Check the fuses, electrical protection.

Thermal protection

Check for motor OL .

On load

Phase Imbalance

When switched off:

•

Check the resistance and continuity of the windings.

•

Check the electrical protection.

Drive

Check the settings.

Thermal protection

Check for motor OL .

Summary of Contents for LEROY-SOMER Commander ID300

Page 1: ...Countless Solutions Expert Support ID300 302 Integrated Motor and Drive INSTALLATION AND QUICK START COMMISSIONING GUIDE...

Page 2: ...ck Start Commissioning Guide For technical assistance or questions related to the ID300 Motor call Customer Service 1 800 566 1418 Read the entire manual prior to using the motor Follow all instructio...

Page 3: ...s 16 2 8 Options 17 3 Mechanical Installation 18 3 1 Initial Inspection 18 3 2 Handling 18 3 3 Cooling 19 3 4 Mountings and Positions 19 3 5 Coupling 20 4 Connections 22 4 1 Terminal Block Access 22 4...

Page 4: ...motor or the machine are not mechanically designed to withstand such speeds the user may be exposed to serious danger resulting from mechanical deterioration Before programming a high speed it is imp...

Page 5: ...g must be observed The climatic conditions specified in the manual must be observed Installation The installation and cooling of equipment must comply with the specifications in the manual supplied wi...

Page 6: ...tor These instructions must be followed in all cases When required adherence to the FCC standard is the responsibility of the manufacturer of the installation or the machine Operation Installations in...

Page 7: ...install the jumper wire Reinstall the terminal blocks in the reverse order Refer to Section 4 2 on page 23 for location of the terminal blocks 1 2 RTC Keypad and Cable The standard factory programmin...

Page 8: ...e value from a 1 to a 0 This will clear the set point In this mode the set point is cleared when the unit is turned off and will require the set point to be entered when the unit is restarted 1 5 Faul...

Page 9: ...and increase the menu number respectively 4 In the specific menu press the Up and Down arrow keys to reach the exact parameter 5 Press the Enter button The right most digit will begin flashing Button...

Page 10: ...ny two of the motor leads to change direction Press the Enter key to save all changes Then press the Escape key The control circuits are isolated from the power circuits in the ID300 302 by single ins...

Page 11: ...g frequency For additional information contact your Nidec sales representative 2 1 General Operating Principles The ID300 302 is a 3 phase induction motor and integrated high performance variable spee...

Page 12: ...ations Description HP Horsepower kW Rated output power PH Three phase AC motor Volts Drive mains supply voltage Hz Supply frequency FLA Rated current INSUL CLASS RPM Revolutions per minute BAL Balanci...

Page 13: ...www usmotors com ID300 302 Integrated Motor Drive Overview of the ID300 302 Integrated Motor Drive 11 2 2 4 ID300 302 Presentation US mo...

Page 14: ...tent at around 100 The state of the anti rust protection on unpainted motor parts should be monitored During storage the motor drain plugs must be removed to allow condensation water to escape For lon...

Page 15: ...e From 10 to 150 Hz maximum The range can be different depending on if a 2 pole or 4 pole motor is utilized For more information contact Nidec Motor Corporation Efficiency NEMA Premium Efficient Overl...

Page 16: ...the lower the current Supply ID300 Drive Motor Voltage Max Input Current Size ID300K Output Power V A kW HP 230V 1ph 3ph 8 1 1 12030 0 75 1 0 9 1 2 22035 0 9 1 25 12 22052 1 1 1 5 14 3 22057 1 5 2 0...

Page 17: ...ergized simultaneously 2 6 Thermal Overload Protection and Limits The ID300 302 integrates internal functions to protect the motor and drive against overloads 2 6 1 Motor Protection Current in the low...

Page 18: ...outside the building in which the ID300 302 is located or if cable runs within a building exceed 100ft 30 M some of the following techniques should be used A Galvanic Isolation DO NOT connect the cont...

Page 19: ...g arrangement replaces standard terminal cover This option must be mounted by the user Refer to the relevant mounting documentation It cannot be combined with a ID SIZE1 Fieldbus option for size 1 and...

Page 20: ...ase consult Nidec Motor Corporation or an authorized distributor The ID300 302 and its options must be installed by qualified personnel who are familiar with the requirements for safety and EMC The as...

Page 21: ...e like a standard motor with flange or foot mounting Motor ventilation cools the motor and drive The drive fan if present provides additional cooling to the drive Ensure that the ventilation air inlet...

Page 22: ...etect any possible damage due to handling Remove any protection from the shaft extension Drain off any condensation which may have formed inside the motor by removing the plugs from the drain holes 3...

Page 23: ...ng sleeve pulley belt etc If a motor is started up without a coupling device having been fitted carefully secure the key in its location Beware of back driving when the motor is switched off The appro...

Page 24: ...the drive are connected to the internal capacitors through rectifier diodes which are not intended to provide safety isolation If the plug terminals can be touched when the plug is disconnected from...

Page 25: ...minal Block Location Power and control terminal blocks are all removable relay STO control AC power To avoid a fire hazard and maintain validity of the UL listing adhere to the specified tightening to...

Page 26: ...www usmotors com 24 ID300 302 Integrated Motor Drive Connections ID300 Size 3...

Page 27: ...302 and fit protective devices in accordance with applicable National Electrical Code and local electrical codes and regulations in the country of use This is particularly important regarding the size...

Page 28: ...ted by fuses as specified above Mains Supply Max Input Current A ID300K Ref Fuse Ratings Cable Size CEI UL mm2 AWG 230V 1ph 4 5 12017 6 6 1 16 5 3 12024 6 6 8 1 12030 10 10 9 1 22035 16 15 1 5 12 12 2...

Page 29: ...l Code and local electrical codes Due to large leakage current a permanent fixed ground connection must be provided to the system by using a 10 mm2 7 AWG flat braid Check that the terminal block has b...

Page 30: ...are connected in parallel with an inductive load i e contactor or motor brake then suitable suppression i e diode or varistor should be used on the coil of the load If no suppression is used then ove...

Page 31: ...efault Function 3 Type of Input 5mA Resolution Sample Rate Operating in Voltage Mode Full Scale Voltage Range 0 V to 3 Max Offset 30 mV Absolute Max Voltage Range 18 V to 30 V relative to 0 V Input Re...

Page 32: ...mum Offset 30 mV Absolute Maximum Voltage Range 18 V to 30 V relative to 0 V Input Resistance 100 k Resolution 11 bits Sample Rate 4 ms Operating as Analog Current Input Current Range 0 to 20 mA 5 Max...

Page 33: ...1 Operating as an Output Nominal maximum Output Current 50 mA Maximum Output Current 200 mA total including 24 Vout 8 DI2 Digital input 2 9 DI3 Digital input 3 10 DI4 Digital input 4 DI2 Default Funct...

Page 34: ...rsonnel with the required training and experience The Safe Torque Off function will only ensure the safety of a machine if it is correctly incorporated into a complete safety system The system must be...

Page 35: ...orporation has designed an Isolated Serial Communications Lead to connect the drive to IT equipment and is available as an optional device Contact your sales representative for more information The Is...

Page 36: ...acitors which can induce voltage ripple on the DC bus with low load conditions The default settings of the drive address this phenomenon For more dynamic applications it is advisable to adapt the sett...

Page 37: ...page 38 5 1 3 Navigation and Menu Structure The drive parameter structure consists of menus 0 to 22 and parameters The drive initially powers up so that only the first 10 parameters of 0 Menu can be v...

Page 38: ...00 010 is not affected by this procedure 1 Ensure that the drive is not enabled i e the drive is in Inhibit state 2 Select Reset 50 Hz Defs in Pr 00 000 3 Press the Red reset keypad button Note Motor...

Page 39: ...documentation_pdf 5512_en pdf Keypad Status Indications When the drive is in trip condition the upper row of the display will indicate that the drive has tripped The lower row of the display will show...

Page 40: ...parameter For more details refer to http www leroy somer com documentation_pdf 5512_en pdf 5 4 Basic Parameters of STANDARD Configuration 0 Menu is used to group various commonly used parameters for...

Page 41: ...r 7 045 3 0 015 Thermistor Feedback 7 047 0 020 AI2 Invert 7 013 0 0 023 AI2 Destination A 7 014 1 037 0 024 AO3 Scaling 7 020 1 0 025 AO3 Control 7 057 16 0 026 DI2 Destination A 8 022 6 038 0 027 AO...

Page 42: ...024 6 032 0 057 ADIO3 out 7 003 0 058 DI1 Control 8 081 0 0 059 Motor Rated Hz 5 006 Disable 0 060 Bipolar Ref 1 010 0 0 061 Thermistor 7 045 1 0 0 062 Boost V 5 015 0 002 or 0 063 Max Amps 11 032 0...

Page 43: ...alog input 2 current loss Current loss was detected in current mode on Analog input 2 Terminal 4 An Input 2 OI Analog input 2 over current Current input on analog input 2 exceeds 24 mA An Input 3 Loss...

Page 44: ...e boost too low Possible short circuit on the output cabling Possible integrity issue of the motor insulation Values in the current loop gain parameters too high Over Speed Motor frequency has exceede...

Page 45: ...e is in progress Limit Switch Limit switch active Indicates that a limit switch is active and that is causing the motor to be stopped Option Slot 1 Option slot alarm Low AC Low voltage mode See low AC...

Page 46: ...m FBD Structured Function Chart SFC Ladder Diagram LD Instruction List IL Additionally supported Continuous Function Chart CFC Onboard intelligence Programmable Logic Control PLC memory 12 kB 1 x Real...

Page 47: ...tion with Connect software For the PC to be able to communicate with the drive the latency time of the PC has to be changed and set to 1ms instead of 16ms To help the user a procedure is available on...

Page 48: ...d 3 phases balanced Check the connection of the AC terminal block and the tightening of the terminals Abnormal voltage Check the power supply line Phase imbalance Check the winding resistance Other po...

Page 49: ...When switched off Check that rotation of the shaft is not locked Broken power supply line Check the fuses electrical protection Thermal protection Check for motor OL On load Phase Imbalance When swit...

Page 50: ...or compressed air is always preferable to wet cleaning To avoid introducing dust and particles under the seals always clean at reduced pressure from the center of the motor towards the extremities DO...

Page 51: ...www usmotors com ID300 302 Integrated Motor Drive Notes 49 Notes...

Page 52: ...ontained herein which are affected by such conditions shall be null and void If within thirty 30 days after Purchaser s discovery of any warranty defects within the warranty period Purchaser notifies...

Page 53: ...ies of their respective owners Nidec Motor Corporation 2020 All Rights Reserved U S MOTORS Leroy Somer and Control Techniques are registered trademarks of Nidec Motor Corporation Nidec Motor Corporati...

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