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MUTOH Toucan Hybrid PJ-162-FE, User Manual

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MUTOH Toucan Hybrid PJ-162-FE User Manual Download Page 209

User’s Guide – Toucan Hybrid

 

 

 

 

 

 

209

 

AP-750, Rev. 1.1 –- 23/04/04 

 

6 MAINTENANCE 

6.1 INTRODUCTION 

This chapter explains daily maintenance of the printer. 
 

6.2 REPLACING CONSUMABLES 

This section explains how to refill the ink and the jetwash liquid, and when and how to replace the roll media 
and the ink filter. 
 

6.2.1 Refilling the ink and jetwash liquid 

Read the following for information on when and how to refill the ink and the jetwash liquid. 
 
(1) Refilling Interval 
 
Refill the ink in the following cases 
 

1.  When the amount left in the ink tank becomes low 

  The following message is displayed on the operation panel. 
  Printing operation is continued. 
  Before the ink runs out, prepare the ink for refilling. 

 
 

Ready to Print 

 

 

 Cancel 

Lever 

Up 

 

 Feed&Reel 

Purge 

 

 

NearEnd     [K] 

 

 

 

2.  When the ink inside the ink tank is run out 

  The following message is displayed on the operation panel. 
  Printing operation stops. 
  Refill with new ink immediately. 

 
 

 

 

 

 

   InkStatus 

 

 

 

No Ink [KccMmY] 

 

 

 

 

 

 

 
 

Summary of Contents for Toucan Hybrid PJ-162-FE

Page 1: ...ting in flatbed When error message Ink not filled is displayed IR lamp will power on this can cause burning hazard With firmware versions older than V 3 02 L continually check ink level Because there will not be a message when bottles are almost empty MUTOH EUROPE N V Part N AP 750 Rev 1 1 23 04 04 ...

Page 2: ...User s Guide Toucan Hybrid 2 AP 750 Rev 1 1 23 04 04 ...

Page 3: ...rmation contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe N V This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the arti...

Page 4: ...User s Guide Toucan Hybrid 4 AP 750 Rev 1 1 23 04 04 ...

Page 5: ...ere is more distance between them Be sure the product and the receiving antenna are on separate power lines 2 Trademarks mentioned in this manual MUTOH PJ 162 FE Toucan Hybrid MH RTL are registered trademarks or product names of MUTOH INDUSTRIES LTD Centronics and Bitronics are registered trademarks or product names of Centronics Data Computer Corporation Windows95 Windows98 Windows NT4 0 Windows2...

Page 6: ... of this printer Before using this printer first understand the contents and directions in this manual 2 Manual configuration Section Contents 1 Safety Instructions Explains cautions and warnings labeled on the printer for the both operators of the printer and maintenance personnel 2 Product Overview Explains the features part names and functions of the printer 3 Installation Explains how to insta...

Page 7: ...Removal of protective packaging material 42 3 3 2 Installing panel sheet and panel cover 43 3 3 3 Installing the media sticking prevention screen 44 3 3 4 Installing the power cable clamp 45 3 3 5 Assembling the flat stand 46 3 4 INSTALLATION 49 3 4 1 Choosing a place for the printer 49 3 4 2 Installing the printer 51 3 4 3 Installing the flat stand 51 4 PREPARING FOR A JOB 55 4 1 INTRODUCTION 55 ...

Page 8: ...ead Height menu 127 5 4 9 Stiff menu 127 5 4 10 Thickness menu 127 5 4 11 Platen heater menu 128 5 4 12 Dryer menu 128 5 4 13 Prevention stick menu 129 5 4 14 Media feed compensation menu 129 5 4 15 Printing by Media feed compensation menu 130 5 4 16 Change media feed compensation value menu 130 5 4 17 Print unit menu 131 5 4 18 Print depth menu 131 5 4 19 Data size menu 132 5 4 20 PF size menu 13...

Page 9: ...itialize menu 154 5 4 69 Utility initialize menu 155 5 4 70 File management initialize menu 155 5 4 71 Data dump menu 155 5 4 72 Head wash menu 156 5 4 73 Long term storage cleaning menu 157 5 4 74 Maintenance setup menu 158 5 4 75 Set Review Menu 159 5 5 MENU SETUP ON THE OPERATION PANEL RIGID MATERIAL 160 5 5 1 Setup menu 161 5 5 2 Origin setup menu 162 5 5 3 Test print menu 165 5 5 4 Media setu...

Page 10: ...Command setup initialize menu 188 5 5 53 Layout setup initialize menu 189 5 5 54 Function setup initialize menu 189 5 5 55 Roll media setup initialize menu 189 5 5 56 Centronics initialize menu 190 5 5 57 Utility initialize menu 190 5 5 58 File management initialize menu 190 5 5 59 Data dump menu 191 5 5 60 Head wash menu 191 5 5 61 Long term storage cleaning menu 192 5 5 62 Maintenance setup menu...

Page 11: ...e printer 228 6 5 2 Transporting the printer 230 7 TROUBLESHOOTING 231 7 1 INTRODUCTION 231 7 2 FAILURES AND MALFUNCTIONS OF THE PRINTER 231 7 3 ERROR MESSAGES 237 7 3 1 Status messages 237 7 3 2 Message type error display and solutions 239 7 3 3 Data error display and solutions 241 7 3 4 Command error display and solutions 241 7 3 5 Error requiring a restart 242 7 4 WHEN MEDIA JAMS OCCUR 243 7 4 ...

Page 12: ...User s Guide Toucan Hybrid 12 AP 750 Rev 1 1 23 04 04 ...

Page 13: ...IONS AND NOTES Safety terms in this manual and the contents of warning labels attached to the printer are categorized into the following three types depending on the degree of risk or the scale of accident Read the following explanations carefully and follow the instructions in this manual Safety terms Details Important Must be followed carefully to avoid death or serious bodily injury Caution Mus...

Page 14: ...nstable surfaces Inclined surface Areas subject to vibration by other equipment Do not stand on or place heavy objects on your printer Doing so may result in the printer tipping or falling over and may cause injury Do not cover the ventilation hole of your printer with cloth such as a blanket or table cloth Doing so could obstruct ventilation and cause fire Do not place the printer in humid and du...

Page 15: ...ctions below when handling the power plug Otherwise fire may occur Wipe away dust and any other residue before inserting the plug Ensure that the plug is firmly inserted as far as it will go When handling the foot switch be wary of the following Do not place anything heavy on the foot switch Do not bend the cable of the foot switch with force and do not pull Do not place the foot switch near therm...

Page 16: ...wires must be connected to wires or terminals which fulfil the conditions below Earth terminals of power socket Earth wires with copper morsel that is at least 650 mm under ground When refilling ink or jetwash fluid always wear the protective gloves supplied with the unit Be sure to close the lid of the main tank tightly If the lid is not tightly closed or loose it will cause a defect when purging...

Page 17: ...n touching the metal parts of the printer Electronic components such as the memory may malfunction if exposed to an electrostatic charge Before installation of options always perform the following Remove the power source plug from the outlet Remove all cables connected to the printer Failure to do so could result in damage to the printer or your computer Touch a metallic section of the product to ...

Page 18: ...ning labels Be sure to note the following when handling the labels Notes Make sure that all labels can be recognized If text or illustrations cannot be seen clearly either clean or replace the label When cleaning labels use a cloth with water or neutral detergent Do not use a solvent or gasoline If a warning label is damaged lost or cannot be recognized replace the label When replacing warning lab...

Page 19: ...User s Guide Toucan Hybrid 19 AP 750 Rev 1 1 23 04 04 No Type 1 2 3 ...

Page 20: ...User s Guide Toucan Hybrid 20 AP 750 Rev 1 1 23 04 04 No Type 4 5 6 7 ...

Page 21: ...User s Guide Toucan Hybrid 21 AP 750 Rev 1 1 23 04 04 8 9 10 11 ...

Page 22: ...User s Guide Toucan Hybrid 22 AP 750 Rev 1 1 23 04 04 12 13 14 15 ...

Page 23: ...User s Guide Toucan Hybrid 23 AP 750 Rev 1 1 23 04 04 2 Scroller N Type 16 ...

Page 24: ...mp itself and the infrared lamp house This label warns for hot accessible parts on the equipment The lamp house heats up to 150 C 302 F touching it could cause severe burns The lamp house or and the print head should NEVER be TOUCHED when the infrared lamp is on or has been on in the last 15 minutes Caution By using an infrared temperature gun measuring the temperature is done safely You can buy t...

Page 25: ...n a media crash occurs the lamp will hold still above the media which can melt or sear Please perform a power off and a power on so the carriage moves back to the capping station automatically Use the Toucan Hybrid in a well ventilated area Be aware that poisonous fumes may be released in little concentrations when media gets seared Due to the infrared lamp solvents evaporate much faster so it is ...

Page 26: ...User s Guide Toucan Hybrid 26 AP 750 Rev 1 1 23 04 04 ...

Page 27: ... roll media and 3 years for rigid materials even without lamination Not only is delivery time reduced but total cost is reduced as well 3 Wide variety of compatible media This machine is applicable to various uncoated media rolls sheets and rigid material up to the thickness of 70 mm as the height of head is adjustable 4 Vibrant Colour Reproduction To reproduce clear and vibrant colours the Toucan...

Page 28: ... 4 Pressurizing roller This roller is used to press the media from above and keep it flat when printing 5 Platen There is an ink drying device up to 45 C built in On the surface there is a cutter groove for paper cutting 6 Media guide This is used to feed the media smoothly when setting the media and when printing Used for drying up to 70 C 7 Foot switch This switch is used to raise and lower the ...

Page 29: ...protect the user from the internal components of the product The cover is opened when changing the expansion memory This is normally closed 15 Cushioning roller Use to guide the printed media to the take up mechanism 16 Front stand fixing block This is used to fix the front stand 1 on the printer body 17 Lifting grip This is used to lift or lower the media guide 18 Head gap adjusting handle This i...

Page 30: ...the ink filter This is normally closed 7 Media feed slot This is the media feed slot for placing the media during the media setting procedure 8 Infeed slot cover This cover protects the user from the mechanism inside the printer Head gap sensor is located inside the cover This cover automatically opens closes according to the lifting lowering of the print head Notes Do not look inside at the media...

Page 31: ...and 2 3 Front stand 3 4 Rear stand 1 5 Rear stand 2 6 Rear stand 3 These are used for printing on the rigid media Both the front stand 1 and the rear stand 1 can be removed when using the roll media 7 Media tray This is the tray for placing the rigid media This is used to feed the rigid media frontward or backward ...

Page 32: ...ration keys and status lamps are explained below Notes See the sections below for using the operation panel When setup menus using the operation panel Menu setup on the operation panel When setting functions using the operation panel Operating from the operation panel 1 Operation keys Notes Some keys have multiple functions depending on the printer status normal or setup menu display Refer to Prin...

Page 33: ... the next and menu Sets the parameter value and changes the LCD monitor display to the next menu 9 CANCEL key Cancels the new parameter value and changes the LCD monitor display to the next menu Clears the parameter value and changes the LCD monitor display to the next menu 2 LCD monitor and status lamps N Name Colour Status Function 10 LCD monitor This monitor displays the operation status and er...

Page 34: ...isplays the function assigned to F3 key 5 Right of 3rd line Displays the function assigned to F4 key 6 Left of 4th line Displays the currently set media type 2 4 2 Setup menu display Indicates that you can make settings concerning printing using the operation panel Operations for plotting can be conducted with the operation panel The contents displayed on the LCD monitor of the operation panel are...

Page 35: ...ges to the setup menu display Notes Refer to Menu setup on the operation panel for details of the setup menu 2 Changing the status from the setup menu display to normal Take one of the following actions when the printer is in the setup menu display to change the operation panel display to normal one Press the CANCEL key on the operation panel Leave the printer as it is for 3 minutes when the statu...

Page 36: ...User s Guide Toucan Hybrid 36 AP 750 Rev 1 1 23 04 04 ...

Page 37: ... people or more When removing this product from the packaging box always remove the vinyl plastic and hold on the side of the product Holding the unit over the vinyl plastic wrapping can result in slippage and dropping the unit resulting in damage 3 2 1 1 Unpacking packaging box of the main unit Step 1 Move the packaging to the location to unpack Step 2 Remove the restraining bands Step 3 Remove t...

Page 38: ...material lower right side lower side Step 7 Remove tape from all the casters right side Step 8 Remove the packaging material lower left side by using the same procedure as in 5 7 No Name 1 Packaging material lower right side 2 Packaging material lower side 3 Packaging material lower left side Step 9 Open the slope packaging box and take out the two slopes Step 10 Attach the slope to the front side...

Page 39: ...r unpacking the packaging box inspect to make sure that the unit is not damaged and that all necessary parts are present Notes If any part is missing or broken contact either of the following The shop where you bought your MUTOH printer Nearest MUTOH local dealer 3 2 2 1 Contents of packaged items 1 Packaging box of the main unit No Name Q ty No Name Q ty 1 Main unit stand winding unit 1 set 3 Med...

Page 40: ...on wrench 4 mm 1 4 Foot switch 1 17 Screwdriver 1 5 Media holder plate 2 18 Screw for Media sticking prevention screen 7 6 Gloves 1 box 19 Spring for Media sticking prevention screen 3 7 Funnel 6 20 Panel Sheet 1 set 8 Polynit wiper 1 box 21 9 Print head wiper 1 22 Accessories box 1 10 Magnet sheet white 1 23 11 Panel Cover 10 24 12 Magnet sheet black 1 25 User s Guide 1 13 Hand pump 1 26 Quick St...

Page 41: ...rame 4 8 Adjuster 16 2 Foot Centre 8 9 Hexagon socket head cap screw M8 16 3 Foot unit F1 B1 Each 2 10 Hexagon socket head cap screw M6 84 4 Foot unit F2 B2 Each 2 11 T nut 4 5 Foot unit F3 B3 Each 2 12 T nut support 4 6 Top frame F1 B1 Each 1 13 Hexagon wrench 5mm 1 7 Top frame F2 F3 B2 B3 Each 1 14 Single ended Wrench 1 ...

Page 42: ...s of the product Caution Be careful not to pinch your fingers when opening and closing the maintenance cover Step 2 Open the maintenance cover Step 3 Remove the two packaging materials from inside the front cover Step 4 Remove the tape on the head unit No Name 1 Packaging material 2 Head unit Notes Make sure that the Y bare cable inside the front cover is as follows when the product is tilted to c...

Page 43: ...t install to choose the operation languages among English Chinese and Korean Panel cover install to protect the operation panel with the ink or the JetWash fluid Install the panel sheet and panel cover according to the following procedure Step 1 Install the panel sheet on the operation panel Step 2 Install the following parts on the operation panel one over the other Magnet sheet black Panel cover...

Page 44: ...below Step 2 Using the screwdriver attached to the product tighten the seven screws for Media sticking prevention screen shown below to fix the screen to the product No Name 1 Media guide 2 Media sticking prevention screen 3 Screw Step 3 Attach the three springs for Media sticking prevention screen shown below to the screen Step 4 Install the springs to the brackets on the product No Name 1 Media ...

Page 45: ...ll the clamp according to the following procedure Step 1 Using the screwdriver attached to the product remove the screw on the rear face of the product No Name 1 Screw Step 2 Install the power cable clamp and screw to the rear face of the product Step 3 Tighten the thumbscrew to fix the power cable clamp on the product No Name 1 Power cable clamp 2 Thumbscrew ...

Page 46: ... order １ Unit side ２ Centre ３ Outside 3 Top and bottom position Ｕ Upper tray side Ｄ Bottom frame side 4 Right and left position from front Ｒ Right Ｍ Centre Ｌ Left 5 Back and forth position １ Unit side ２ Outside Packing details of stand parts １ Stand F1 unit Stand B1 unit 1 set ２ Upper and bottom frames of F2 F3 B2 B3 1 per unit total 8 ３ Back and forth of legs of F2 F3 B2 B3 1 2 6 per unit total 2...

Page 47: ...e front stand 2 3 and rear stand 2 3 a total of 4 sets Step 2 Mount the stand on the base frame Adjust the centre stand referring to the mark on the base frame Mount with hexagon M6 screws 4pcs You can find a sticker on each frame Make sure they match Step 3 Mount the right and left stand units Use 4 hexagon M8 screws for the bottom and 8 hexagon M6 screws for the frame ...

Page 48: ...8 AP 750 Rev 1 1 23 04 04 Step 4 Mount the frame with 8 hexagon M6 screws Step 5 Assemble each unit of front and back 4 unit in the same way Notes There are stickers at the screw positions Please refer to the sticker No carefully ...

Page 49: ...lowing conditions Doing so may cause the product to fall become damaged or cause injury Unstable surfaces Slanted surfaces Locations that are subject to vibration from other product Do not stand on the printer or place any heavy objects on it Doing so may cause it to fall over become damaged or cause injury Do not cover the ventilation hole of the printer with cloth such as a blanket or table clot...

Page 50: ...condition is within the range written above Places where direct sunlight or excessive lighting are expected Places where air conditioners blow directly MUTOH recommends that the printer should be installed where air conditioning can be adjusted easily 3 4 1 2 Required space roll to roll Install the printer on a flat surface that fulfils the following conditions 3 4 1 2 Required space flatbed Insta...

Page 51: ... it stable No Name 1 Adjuster 2 Stand 3 Winding unit 4 Feed unit 3 4 3 Installing the flat stand Please follow the steps below to install and adjust the flat stand assembly Step 1 The front stand 1 is to be mounted with the printer Mount the hole of the installation plate of the front stand unit 1 according to the guide pin of the printer This is only possible when stand 2 and 3 are assembled Beca...

Page 52: ...oller of the main body Adjust the screw with a wrench Step 4 The installation of the front stand 1 unit ends when it is adjusted parallel Remove the spirit level Step 5 Place the front stand 1 and 2 next to each other Adjust the height with a wrench and level When the adjustment is correct lock the metal fittings Step 6 Adjust stand 2 and 3 in the same way Level Wrench Adjust Lock Notes Each stand...

Page 53: ... careful not to damage the backing when loading the media tray Step 9 Check if the media tray is well clamped between the sides of the conveyor table if not proceed to step 10 If it everything fits well please proceed to the adjustment of the rear flat stand Step 10 There is only one side of the conveyor table adjustable The one on the side of the spitting box is locked Push the media tray against...

Page 54: ...o Description 1 Wrench 2 Hexagon screw 3 Media tray Step 12 Follow the steps below to adjust the rear flat stand Step 1 Print the table alignment fle in 180 dpi uni 1 pass which you can find on the CD in the box Step 2 Push the media tray and pattern to the back Step 3 Measure the distances A and B between rolls and line If it is not the same adjust the stand and repeat step 1 to 3 until adjustmen...

Page 55: ...rocedure for the power cable is explained below Important Make sure that the distributed power cable is used Using a different cable may result in electric shock or fire Do not use a damaged power cable Doing so may result in electric shock or fire The disconnect device is the plug on the power supply cord Caution Be careful of the following when handling the power cable Do not make any modificati...

Page 56: ...e AC inlet on the back of the printer No Name 1 Power cable clamp 2 Screw Step 2 Plug the power cable to the AC inlet No Name 1 AC inlet 2 Power cable Step 3 Attach the power cable clamp on the power cable as shown below and tighten the screw No Name 1 Power cable 2 Power cable clamp 3 Screw Step 4 Plug the cable to the outlet correctly ...

Page 57: ... large flow of voltage if lightening occurs Water pipes or faucets If there is a plastic part in the pipe the earth will not work correctly Caution Follow the instructions below when handling the power plug Otherwise fire may occur Wipe away dust and any other residue before inserting the plug Ensure that the plug is firmly inserted as far as it will go Ensure that the plug has been disconnected f...

Page 58: ...o not bend the cable of the foot switch with force and do not pull Do not place the foot switch near thermal devices Install the foot switch according to the following procedure Step 1 Make sure that the power of the unit is OFF Notes The power is ON if the operation panel displays the following conditions The POWER key is in the pushed in condition The POWER lamp is lit red Press the POWER key ag...

Page 59: ...User s Guide Toucan Hybrid 59 AP 750 Rev 1 1 23 04 04 Step 3 Place the foot switch on the floor under the stand No Name 1 Foot switch ...

Page 60: ... F2 Step 2 Select the appropriate key Step 3 In case the unit was installed as roll to roll and plate is selected or the other way around an error message is displayed Change to same mode Step 4 Press the CANCEL key Step 5 Reselect the configuration You can also change from roll to roll to plate while the printer is powered on Step 1 Change the handle Step 2 Reselect in the menu roll or plate ...

Page 61: ... infrared lamp and infrared lamp house will keep their temperature for several minutes Let it cool off Not doing so could result in burns In case the carriage touches the media power OFF and ON the unit Do not touch the carriage or infrared lamp Caution During printing on rigid materials the fans will cool off the infrared lamp Please note there is no detection Regularly check if the fans are work...

Page 62: ...to the following procedure a Remove the fixing tape on the print head cap from the print head b Hold the print head cap at the bottom then remove the hook while pulling the print head cap toward near side c Remove the print head by moving it backward and then downward No Name 1 Print head cap 2 Fixing tape 3 Hook 4 Print head ...

Page 63: ... in the case when head cleaning is performed refer to Head cleaning If waste fluid comes into contact with the inside of the product the product may malfunction When setting the purge plate make sure not to contact to the print head surface No Name 1 Purge stand 2 Purge plate Step 4 Close the maintenance cover Close firmly until the cover is fixed into place No Name 1 Maintenance cover ...

Page 64: ...lected or the other way around an error message is displayed Change to same mode Press the CANCEL key Reselect the configuration Mode F1 Roll Plate F2 Step 7 The unit will initial startup operations Following message is displayed on the operation panel Capping Out Remover Head Cap And Press ENTER Notes In case that the parts life becomes end when turning the power of the unit ON the following mess...

Page 65: ...this operation The operation panel will not work even if pushing ENTER key The display will not change even if the parts life cycle is displayed Step 9 After finishing initial startup operations the unit will enter the normal operating condition Notes If there are any problems during the initial startup operation the unit will display a message on the operation panel and the operation may stop If ...

Page 66: ...2 Verify if there is any clogging of nozzles missing dots or faint printing Notes If printing quality declines or if missing dots are evident after the nozzle check the print heads need to be cleaned Refer to Head cleaning to perform head cleaning If turning the power OFF without head cleaning the clogged nozzle may not restore Step 3 Verify the following regarding the operational condition of the...

Page 67: ...s the POWER key again to turn the power OFF Step 6 Following message is displayed on the operation panel for 3 seconds Notes If pushing POWER key on the operation panel by mistake push POWER key again while the following message is displayed Power Off Step 7 The product will perform the power OFF operation The following message is displayed on the operation panel CapCover Set Put Head Cap on and P...

Page 68: ...04 Step 8 Open the maintenance cover Caution When opening closing the maintenance cover be careful not to get fingers caught in the lid No Name 1 Maintenance cover Step 9 Put the purge plate down from the purge stand No Name 1 Purge stand 2 Purge plate ...

Page 69: ...ly until the cover is fixed into place No Name 1 Maintenance cover Step 12 After confirming the installation of print head cap push the ENTER key on the operation panel Caution When turning the power OFF always install the print head cap Otherwise the nozzle may become clogged The following message is displayed on the operation panel MediaFeed Select Need media feed Yes ENTER No CANCEL none ...

Page 70: ... on the operation panel is pressed Step 14 The product will finish the power OFF operation The following message is displayed on the operation panel If the ENTER key is pressed in Step 13 the product will send the media for 0 8m 2 6ft The pressure roller raise The POWER lamp of the operation panel will turn OFF The product will automatically turn the power OFF Notes If there are any problems durin...

Page 71: ...2 Press the POWER key to power off the unit Step 3 Remove the cause of the malfunctioning Step 4 Make sure the machine can be operated safely again Step 5 Pull out the emergency stop by turning it counterclockwisely Step 6 Press the POWER key to power on the unit The display will mention Confirm Safety Step 7 Press the ENTER key to confirm safety Caution Make sure the printer is checked for clogge...

Page 72: ...open flame is prohibited in the area In a dry environment static electricity can cause ignition so before handling the ink jetwash liquid or waste liquids touch a metallic object first to remove static electricity from your body Do not near materials having static and take appropriate measures against static electricity Caution When refilling ink or jetwash fluid always wear the protective gloves ...

Page 73: ...g procedure Caution The refilled ink or jetwash liquid must not exceed the upper limit about 2 liters of the main tank If it exceeds the upper limit the ink will leak out and cause printer problems When filling the main tank with ink make sure not to make a mistake with the ink colour and the ink tube colours Filling the tank with wrong colour ink can make the print head useless Notes The colour o...

Page 74: ...nnel into the main tank and refill the main tank with the ink from the supply ink bottle No Name 1 Main tank 2 Funnel 3 Supply ink bottle b When filling the jetwash fluid Using the hand pump refill the main tank with the jetwash fluid from the container No Name 1 Main tank 2 Hand pump 3 Container ...

Page 75: ...cause a defect when purging loading or unloading the ink Notes When filling the main tank with ink always change the funnel for every colour After using the funnels clean the ink off with jetwash fluid well before storing No Name 1 Main tank Step 5 After filling 1 tank of ink fill the next colour main tank Step 6 After filling all main tanks with ink make sure that the discharge valve is closed se...

Page 76: ...tion panel Roll to Roll Rigid Material Paper End Plate Cancel Lever Up Cancel Lever up Feed Reel Purge Manual Purge User 1 User 1 Notes Printing the first time after ink replenishment may lead to the following phenomena Printed line grazes White lines If any of the above occurs perform head cleaning 2 or 3 times before printing by following the procedures of Head cleaning before printing then chec...

Page 77: ...at stand Install the roll media to the scroller Placement of the roll media Set the roll media to the product Loading roll media When the take up mechanism is used set the roll medial to the take up mechanism Setting winding unit Set the media type Setting media type Caution When performing the following work always perform work with 2 people Setting of the rigid media Removal of flat stand Placem...

Page 78: ...splayed on the operation panel Plate Cancel Lever Up Manual Purge User 1 43 m Step 3 Set Media detection ON The media tray is detected Origin Point is set Step 4 Press the F2 key to raise the pressure rollers Step 5 Turn the head height adjusting handle in the UP direction clockwise Then lift the print head until the gap between the print head and the grid roller is wide enough to allow the media ...

Page 79: ...ple Media tray 4 mm 40 on display Media 3 mm so the display must show at least 70 Step 6 Place a printing media on the media tray of the flat stand so that it can be parallel to the media feeding direction Caution Be careful not to pinch your fingers between the rigid media and the media tray No Name 1 Media 2 Flat stand 3 Media tray Caution When moving the media be careful not to pinch your finge...

Page 80: ... the head gap according to the following procedure Caution Do not look inside at the media feed slot cover You may get injured as the head gap sensor uses laser beam a Lower the print head by turning the head gap adjusting handle in the DOWN direction counter clockwise until the head gap sensor lamp lights up No Name 1 Head gap adjusting handle 2 Head gap sensor lamp ...

Page 81: ... is displayed on the operation panel Step 10 Set the media width Caution Make sure the gap is big enough Please not that the media tray is already 4 mm In case the gap is not big enough the print head could crash onto the media causing permanent damage For example Media tray 4 mm 40 on display Media 3 mm 30 on display so the display must show at least 70 Caution During printing on rigid materials ...

Page 82: ...nstalling or removing the front stand 1 please make sure not to touch the carriage or infrared lamp Doing so may cause permanent damage Step 1 Please raise the front stand 1 unit with two persons until the guide pin comes off Step 2 Put the front stand 1 unit on the front stand 2 unit when guide pins come off Please latch the metal fittings on the side of the stand leg Step 3 The pushing up grip u...

Page 83: ...ck Caution Be careful not to pinch your fingers or get stuck Step 5 Please turn the steering wheel so the head height is raised by 50 mm or more Then please lift the rear stand 1 with two persons until the guide pin comes off Step 6 When guide pin comes off please put the rear stand 1 on the rear stand 2 Please fix the metal fittings of the side of the stand leg ...

Page 84: ...r less Problems that occur due to usage of media such as printable side with inside are not guaranteed To install roll media follow the steps below Step 1 Using the attached hexagon wrench loosen the two screws for the flange on the opposite side of the positioning ring and remove the flange from the scroller No Name 1 Scroller 2 Flange 3 Screw 4 Positioning ring Step 2 To load roll media follow t...

Page 85: ...e end of media on the right side viewed from the flange side Step 3 Insert the flange until the right end meets the media tube of the roll media No Name 1 Flange 2 Roll media 3 Positioning ring Step 4 Attach the flange to the other end of the media to fix the media firmly No Name 1 Flange 2 Roll media Step 5 Using the attached hexagon wrench loosen the two screws for the flange on the side of the ...

Page 86: ... Positioning hole Step 7 After adjusting the position of the scroller tighten the bolt x 2 back in their original positions No Name 1 Flange 2 Screw 3 Positioning ring Step 8 Attach both ends of the scroller to the feed unit of the product with the positioning ring to the left Caution Be careful not to pinch clothes hair and fingers between the scroller and the feed unit when performing the follow...

Page 87: ... 750 Rev 1 1 23 04 04 Notes Set the scroller onto the printer correctly by referring to the figure below If the scroller direction is wrong the printer cannot feed the media correctly No Name 1 Load Unit 2 Scroller 3 Positioning ring ...

Page 88: ...echanism menu When not performing media detection during media initialization Set media detection to OFF Refer to Media detection menu When using roll media of which the printable side is outside Set the feed unit item to Outside Refer to Feed unit menu When using roll media of which the printable side is inside Set the feed unit item to Inside Refer to Feed unit menu Set media detection to OFF Re...

Page 89: ...en raising or lowering the pressure roller you can use the foot switch instead of the operation panel No Name 1 Foot switch Step 6 Lift up the tension roller at the backside of the product with your hand The roll media is fed No Name 1 Roll media 2 Tension roller ...

Page 90: ...ightly on the end of the roll media wind it tightly again then load it a When using roll media of which the printable side is outside No Name 1 Roll media 2 Tension roller 3 Guide roller 4 Media feed slot b When using the roll media of which the printable side is inside No Name 1 Roll media 2 Tension roller 3 Guide roller 4 Media feed slot Step 8 Pull the roll media out about 1m from the front med...

Page 91: ...d F4 1 2 Feed Reel F1 R Reverse 2 2 Step 10 Rewind the roll media a little by pressing F4 key on the operation panel while holding the edge of the media and eliminate any loose or slant Notes If you set the roll media free while rewinding the roll media will fall out from the media feed slot to the rear side of the product Make sure not to set the right edge of the media over the media setting pos...

Page 92: ... Name 1 Roll media 2 Media loading position Notes When setting the roll media set the both side of the media at least 5mm apart from the edge of the pressure roller The slippage or creases may occur during printing No Name 1 Roll media 2 Pressurizing roller ...

Page 93: ...ew 3 Roll media Step 12 Press the CANCEL key on the operation panel The operation panel returns to the normal condition Notes When using a winding unit follow Setting winding unit and set the roll media to the winding unit Step 13 Press the F2 key on the operation panel to lower the pressure roller The MEDIA SET lamp goes off Notes If you load a new tube of roll media the media end may not be stra...

Page 94: ...nt of the roll media Notes When using the winding unit always use the media tube attached to the product Step 3 Hold the scroller so that the flange on the side of the positioning ring is on the right and attach both ends of the scroller to the winding unit Notes Set the scroller onto the printer correctly by referring to the figure below If the direction of the attachment is wrong the media will ...

Page 95: ...oller Notes When setting the roll media to the winding unit Check the front and back of the product and make sure the media is free of wrinkles or slack Install the media on the media tube so that the printing side faces outside The media cannot be wound if the printable side faces inside Front section ...

Page 96: ...on Step 5 Rotate the scroller by hand and wind the roll media to the media tube about one and a half turns No Name 1 Scroller Step 6 Set the roll media according to the following procedures Referring to Loading roll media Step 7 If media is set correctly lever down ...

Page 97: ...se well Step 1 Turn the unit power ON Step 2 Verify that the unit is in a normal status Roll to Roll Rigid Material Ready to Print Ready to print Cancel Lever Up Cancel Lever up Feed Reel Purge F4 Manual Purge F4 User 1 43 m User 1 43 m Step 3 Press the F4 key of the operation panel Go on to the Purge menu Purge F1 ALL Normal F2 F1 F2 ENTER Step 4 Press the following keys on the operation panel to...

Page 98: ...ANCEL key of the operation panel is pressed Purging Wait for a while Step 6 When purge is completed for all print heads the operation panel returns to the normal status Roll to Roll Rigid Material Ready to Print Ready to print Cancel Lever Up Cancel Lever up Feed Reel Purge Manual Purge User 1 User 1 Step 7 Open the maintenance cover Caution When opening and closing the maintenance cover be carefu...

Page 99: ... the print head be careful of the following Incorrect cleaning may result in clogging of the nozzles Do not touch the print head surface with bare hands Wipe out ink on the print head wiper every time when ink is adhered to it Make sure that the printhead wiper is not hard due to ink drying because that can damage the printheads o Soak wiper in ink or jetwash before using on the printhead No Name ...

Page 100: ... Hybrid 100 AP 750 Rev 1 1 23 04 04 No Name 1 Purge stand 2 Purge plate Step 11 Close the maintenance cover Close firmly until the cover is fixed into place No Name 1 Maintenance cover Step 12 Cleaning operation is ended ...

Page 101: ...on the LCD TestPrint F1 Setup NozzleCheck F2 F3 Adj Uni D Adj Bi D F4 1 2 TestPrint F1 Palette Wait for a while 2 2 Step 6 Select an item among the following and press the appropriate key from F1 key to F4 key Setup items Key name Parameters Descriptions F1 Setup Perform Setup List Refer to Setup List F2 Nozzle check Perform Nozzle check Refer to Nozzle Check F3 Adj Uni D Perform Alignment for the...

Page 102: ... to Roll Rigid Material Ready to Print Ready to print Cancel Lever Up Cancel Lever up Feed Reel Purge Manual Purge User 1 User 1 4 9 1 Setup List Use this function to check the current status of the printer Notes Please attach the Setup List data on this page Notes For printing refer to the following Refer to Test printing ...

Page 103: ...eed to be cleaned Refer to Head cleaning to perform head cleaning After finishing the head cleaning perform the NozzleCheck again Notes For printing refer to the following Refer to Test printing 4 9 3 Alignment Use this function to adjust the print quality for best results Notes The print quality of your printer is pre adjusted when it is shipped When the installation environment of the printer or...

Page 104: ...ignment for the Uni direction printing When performing bi directional printing Alignment for the Uni direction printing and the bidirectional printing Step 3 From the printing sample Pattern A select the number with the slightest deviation Step 4 Press either the F2 key or F4 key to select the number for the line you choose in the previous step PatternA Uni D 1 7 F2 4 F4 F2 F4 ENTER Step 5 Press t...

Page 105: ...Hybrid 105 AP 750 Rev 1 1 23 04 04 4 9 4 Palette This is used when comparing the pen colour setting on the computer used and the drawn colour of the product Notes For printing refer to the following Refer to Test printing ...

Page 106: ...y depending on the type of applications you are using and the complexity of the document you want to print MUTOH recommends you use as large a hard disk and bulk memory as possible 4 10 2 Selecting cables A Centronics interface is equipped with this printer for connecting with a computer To connect the printer to your computer you need to purchase a Centronics interface cable Select a cable that f...

Page 107: ... 2 Plug the cable connector of the interface cable into the interface connector on the back of the printer Squeeze the wire clips together until they lock into place No Name 1 Centronics interface connector 2 Interface cable Step 3 Plug the other end of the cable into the computer s port Notes Refer to your computer s manual for the procedure for connecting to the computer If the recommended print...

Page 108: ...User s Guide Toucan Hybrid 108 AP 750 Rev 1 1 23 04 04 ...

Page 109: ...h item as necessary 1 Make the drawing data Make the printing data using an application software 2 Turn on the printer and load media into the printer Media handling Using media 3 Perform head cleaning before printing Head cleaning before printing 4 Make the preference setting for drawing with the printer Menu setup on the operation panel 5 Start drawing Operating from the operation panel 6 Perfor...

Page 110: ...s Operators as well as technicians and visitors have to wear protective goggles whenever the infrared lamp is active It is obligated to wear them to avoid eye damage on long term Caution During printing on rigid materials the fans will cool off the infrared lamp Please note there is no detection Regularly check if the fans are working You can do this by using a sheet of paper holding before the fa...

Page 111: ...The following are the recommended media for the printer Select the appropriate media for your purpose Notes For more information about the recommended media contact MUTOH local dealer Notes When using the recommended media the setting values for the printing quality are set for each media type When printing on media other than those specified information regarding proper settings for the media typ...

Page 112: ...he temperature of the working area Printing before media adjusts to the printing environment may cause media jams due to slippage or creases This also adversely affects the quality of printing Media has a printable side and a non printable side If you print on a not printable side blurring or slight touching may occur Do not touch the printable side of media Moisture or oil from hands affects the ...

Page 113: ...inting areas of each media with the printer are as shown below Roll to roll Rigid a 100 mm 0 mm b 25 4 mm 25 125 mm c 0 mm 50 mm 0 mm 50 mm d 25 4 mm 25 mm Notes Printing margin C of the media feed direction is preset at the factory to 0mm as the initial value To change the printing margin C reset it by following the steps in Menu setup on the operation panel Set the continuous printing item to ON...

Page 114: ...ing quality 360dpi 180dpi Printing direction 2 Perform a printing of one roll min 20m No error printing error feed and machine stop No error printing error feed and machine stop 3 Slant 1 Set following items for the Printing mode menu of the operation panel Printing quality 360dpi 360dpi Printing direction Uni direction 2 Perform printing Within 30m 0 1 with left right edge of the media as the bas...

Page 115: ...nting No error prints due to anti static 3 Slant 1 Reset conveyer table Within 30m 0 1 with left right edge of the media as the baseline 4 Detect the end of plate media Plate end confirmation No error for detection of the end of roll media 5 Weight Confirm media visually Maximum total weight 80 kg Media tray 40 kg Maximum weight material 40 kg 6 Thickness Confirm media visually 70 mm 5 3 6 Media f...

Page 116: ...ensation menu DistAdj menu When setting the print depth Print depth menu When setting the print size Data size menu After setting following messages are displayed on the operation panel DistAdj F1 Print Change Print area 1 1 Step 3 Push F1 key on the operation panel to perform printing by media feed compensation The following messages are displayed on the operation panel Printing by Media feed com...

Page 117: ... value menu DistAdj Print Change F2 PrintUnit Depth 12 Step 6 Press F2 key of the operation panel The following messages are displayed on the operation panel Change 90 00 110 00 110 00 F2 F4 ENTER Step 7 Push F2 key or F4 key on the operation panel to set media feed compensation value by following printing result on step 4 Step 8 Push ENTER key on the operation panel to determine the setup value S...

Page 118: ...rocedure to install the media holder plate Step 1 Set the media so that the distance from the edge of the roll media origin side to the media loading position is at least 40mm Refer to Loading roll media No Name 1 Roll media 2 Media loading position Step 2 Align the edge of the roll media with the alignment line on the media holder plate and install the media holder plate on the platen Notes When ...

Page 119: ...in bent metal parts that interfere with the print head No Name 1 Media holder plate Step 3 After installing the media holder plate make sure that it does not interfere with the media as it is fed through the printer Notes If there is interference with the media as it is fed through the printer even after the media holder plate has been installed the media holder plate should not be used When remov...

Page 120: ...MENU key or MENU key on the operation panel The screen shows the Menu SetupMenu F1 OriginSet TestPrint F2 F3 MediaSet 1 5 Step 3 Perform setting of various setup menu by following the below items Notes For functions of the operation panel when the setup menu is displayed refer to the followings Operation panel Setup menu display For the structure of the setup menu refer to the followings Setup men...

Page 121: ... when the network interface board is installed File management menu is displayed when the hard disk is installed Setup items Parameters Descriptions Origin Set Set printing start position origin for printing data Refer to Origin setup menu Test Print Perform Test Print Refer to Test print menu Setup menu 1 6 Media Set Perform various settings for media Refer to Media setup menu Print Mode Perform ...

Page 122: ...alled hard disk in the printer Refer to File management setup menu Setup menu 4 6 Initial Return settings to the factory settings Refer to Initialize setup menu Data Dump Perform dump printing for online function check Refer to Data dump menu Head Wash Perform process for washing print head Refer to Head wash menu Long Save Perform process for Long term storage cleaning Refer to Long term storage ...

Page 123: ...Increase setup value L F2 key Increase setup value W F3 key Decrease setup value L F4 key Decrease setup value W ENTER key Determines the setup values The print head moves to drawing start point The following messages are displayed on the operation panel Origin Pos Check Confirm Origin Pos And push ENTER Setup items Parameters Descriptions Origin Set Origin Position Check Confirm origin position a...

Page 124: ...rms accuracy adjustment printing in two directions Alignment Test print 2 2 Pallet Performs pallet printing Colour Palette Test print 1 2 2 2 CANCEL key shift to the previous hierarchy menu Setup menu 5 4 4 Media setup menu Allows various settings for media MediaSet F1 Media MediaCut F2 1 1 Notes The media cut menu is displayed only when the roll media is set Setup items Parameters Descriptions Me...

Page 125: ... to the previous hierarchy menu Media setup menu 5 4 6 User media menu Defines various settings on user define media In the User media menu for each setup value of following printing operation eight settings of User 1 8 can be set Notes When medias other than the recommended medias are used user media the following problems may occur Media detection error Obliqued torn and creased media Media jams...

Page 126: ...on operation when start printing Prev Stick Menu Media feed compensation Perform various settings for media feed compensation Media feed compensation menu User 1 8 3 3 Idle heat When the product is on standby sets the idle heat of the platen heater and dryer Idle heat menu Idle time out When the product is on standby sets the idle heat of the platen heater and dryer Idle timeout menu User media1 8...

Page 127: ...to the previous hierarchy menu User media menu 5 4 9 Stiff menu Set media sticking force to the media guide according to media stiffness Notes The media stiff menu is displayed only when the roll mode is used Stiffness F1 Soft Normal F2 Normal 1 1 Setup items Parameters Descriptions Normal Setting for normal media Soft Setting for soft media where media feeding errors and media jams may occur Stif...

Page 128: ...g Notes The media platen menu is displayed only when the roll mode is used Heater OFF 45 C F2 45 C F4 F2 F4 ENTER Setup items Parameters Descriptions Platen heater OFF 25 C 30 C 45 C Change Platen heater temperature by operating the following keys F2 key Increase setup value F4 key Decrease setup value ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value...

Page 129: ...evention operation when starting printing Notes The media Prev Stick menu is displayed only when the roll mode is used Setup items Parameters Descriptions OFF No stick prevention operation ON Performs stick prevention operation Set media sticking force to the media guide according to media stiffness Prev Stick After setting shift to the previous hierarchy menu User media menu 5 4 14 Media feed com...

Page 130: ...pensation menu Perform printing by media feed compensation Dist Adj Printing CANCEL Setup items Parameters Descriptions Printing Printing by media feed compensation Wait for a while until printing is finished After printing shift to the previous hierarchy menu Media feed compensation menu Dist Adj CANCEL key Printing by media feed compensation is cancelled Shift to the previous hierarchy menu Medi...

Page 131: ...0 01 Perform printing by media feed compensation at 0 01 steps op setup value from the current parameter for rough adjustment After setting shift to the previous hierarchy menu Media feed compensation menu 5 4 18 Print depth menu Sets the print depth during media feed compensation printing Notes Refer to Media feed compensation for more details For setup values of the print area menu all settings ...

Page 132: ... size in the horizontal direction CR Carriage movement direction CR size menu CANCEL key Cancel setup value shift to the previous hierarchy menu Media feed compensation menu 5 4 20 PF size menu Sets the print size in the vertical direction PF Media feed direction during media feed compensation printing PF 30 mm 300 mm F2 100 mm F4 F2 F4 ENTER Setup items Parameters Descriptions PF 30 mm to 100 mm ...

Page 133: ... idle heat menu is displayed only when the roll mode is used If set to OFF in the dryer menu the product will not perform idle heating of the dryer during standby Dryer menu If the settings of the idle heat menu are as follows the dryer heater will each perform as shown below OFF Idle heating of the dryer heater will not be performed 30 C to 70 C Idle heating is performed at the set temperature Th...

Page 134: ...ntinued Idle heat menu Idle time out OFF 10 min F2 F4 OFF 1 1 Setup Items Parameters Descriptions Idle timeout OFF 1min to 10min The idle heat time of the platen heater is changed with the following key operations F2 key Increase setup value F4 key Decrease setup value ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy m...

Page 135: ...dition Direction F2 F3 RepeatPrn 1 1 Setup Items Parameters Descriptions Condition Set mode quality Printing quality menu Direction Set print head moving direction for printing Printing direction menu Repeat Prn Perform various settings when printing is repeated with one printing data Repeat printing menu Prn mode 1 4 CANCEL key shift to the previous hierarchy menu Setup menu 5 4 27 Printing quali...

Page 136: ...inting Direction F1 UniDir BiDIr F2 BiDir 1 1 Setup Items Parameters Descriptions Uni Dir Prints in one direction Bi Dir Prints bi directionally Direction After setting shift to the previous hierarchy menu Printing mode setup menu 5 4 30 Repeat printing menu Perform various settings for repeat print RepeatPrn F1 Count IntervalTime F2 1 1 Setup Items Parameters Descriptions Count Set repeat times o...

Page 137: ...to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu Repeat printing menu 5 4 32 Interval time menu Set interval time for repeat printing IntervalTime 0 0 sec 5 0 sec F2 0 0 sec F4 F2 F4 ENTER Setup Items Parameters Descriptions Interval time 0 0 sec to 0 1 to 0 5 sec Change interval time by operating the following keys F2 key Increase setup value F4 ke...

Page 138: ... data from a computer to recognizing the end of printing data Online time out men CANCEL key Shift to the previous hierarchy menu Setup menu 5 4 34 Image resolution menu Makes settings for image resolution while printing with image data Resolu F1 180 dpi 300 dpi F2 F3 360 dpi 540 dpi F4 1 2 resolu F1 600 dpi 720 dpi F2 2 2 Setup Items Parameters Descriptions 180 dpi 300 dpi 360dpi Resolu 1 2 540 d...

Page 139: ...NCEL key Cancel setup value shift to the previous hierarchy menu Command setup menu 5 4 36 Layout setup menu Makes various settings on layout function Layout F1 Joint JointMargin F2 1 1 Setup Items Parameters Descriptions Joint Set joint printing Joint printing menu Joint margin In the joint printing item when set to ON the media feed direction margin for the second media and on is set there Joint...

Page 140: ...F2 key Increase setup value F4 key Decrease setup value ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu Layout setup menu 5 4 39 Function setup menu Perform various settings for processing of printing data Function F1 CMY K Mirror F2 1 1 Setup Items Parameters Descriptions CMY K Makes settings for printing method...

Page 141: ... black ink together YES Always use K black ink CMY K After setting shift to the previous hierarchy menu Function setup menu 5 4 41 Mirror menu Set this to print reversed printing data Mirror F1 OFF ON F2 OFF 1 1 Setup Items Parameters Descriptions OFF No reversal of printing data Y ON Set this for printing when data is reversed to Y axis CMY K After setting shift to the previous hierarchy menu Fun...

Page 142: ...Network F1 000 000 000 000 F2 F3 F4 Setup Items Parameters Descriptions Network 000 000 000 000 to 192 034 043 015 to 255 255 255 255 Change IP address by operating the following keys F1 key Shift digit position of to be changed setup value to left F2 key Increase setup value F3 key Shift digit position of to be changed setup value to right F4 key Decrease setup value ENTER key Confirm setup value...

Page 143: ... Skew detection during media feed is set Skew check menu Version Check Check firmware versions of mainboard lamp and vacuumtable Version Check Menu Utility 1 2 2 2 CANCEL key Shift to the previous hierarchy menu Setup menu 5 4 45 Error Display menu Set display method to the operation panel when mirror error occurred ErrorDisp F1 OFF ON F2 OFF 1 1 5 4 46 Media detection menu When media is initializ...

Page 144: ...pump is set here Notes Adjust the working pressure of the negative pressure pump when Printing becomes smeared or misprinted and cannot be corrected by performing headcleaning increase the parameter Ink drips from the print head face during ink replenishment decrease the parameter NegPress 3 0 kPa 1 5 kPa F2 2 1 kPa F4 F2 F4 ENTER Setup Items Parameters Descriptions Neg Press 3 0kPa to 2 1kPa to 1...

Page 145: ...up Items Parameters Descriptions Main Check firmware version of main board Lamp Check firmware version of lamp board Vacuum Check firmware version of vacuum table for future use only Version Check CANCEL key Jumps to the menu in the previous hierarchy Utility menu 5 4 52 Idle management setup menu Various settings for processing method of the printing data sent from a computer to the installed har...

Page 146: ...hard disk and printing method Notes Write mode menu can be set when the hard disk is installed Before writing the print mode on the hard disk always set the media When changing the printing start position zero position set the zero position Refer to Origin setup menu The printing data is processed according to the media size and the printing start position Printing data cannot be written unless th...

Page 147: ...ia Reprint F1 TEMPFILE000 F2 F3 0 num F4 SELECT ENTER Setup Items Parameters Descriptions File name Select file name to be printed by operating the following keys F1 key Select file name with back feed way F3 key Select file name with forward feed way Number 0 to 99 Change printing media number by operating the following keys F2 key Increase setup value F4 key Decrease setup value ENTER key Confir...

Page 148: ... shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu File management setup menu 5 4 56 Re name menu Change filename for printing data saved in the hard disk Notes Re name menu can be set when hard disks are installed The file name of the plotting data that is loaded from the computer is always named TEMPFILE000 To save the loaded plotting data ch...

Page 149: ... be changed characters with back feed way F4 key Select to be changed characters with forward feed way ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu File management setup menu 5 4 57 Format menu Perform formatting of the hard disk Notes Format menu can be set when hard disks are installed If formatting of the h...

Page 150: ...hift to the previous hierarchy menu File management setup menu 5 4 58 Free area menu Displays the current condition of the hard disk Notes Free area menu can be set when the hard disk is installed FreeArea InputFile FreeArea G MB ENTER Setup Items Parameters Descriptions Free area Input file Free Area The following items regarding the current status of the hard disk displayed are Input File Displa...

Page 151: ...ts parameters in the print mode menu to the factory setting Printing mode initialize menu Initialize 1 3 Command Resets parameters in the command setup menu to the factory setting Command setup Initialize menu Layout Resets parameters in the layout setup menu to the factory setting Layout setup Initialize menu Function Resets parameters in the function setup menu to the factory setting Function se...

Page 152: ...ious hierarchy menu Initialize setup menu 5 4 61 Media setup Initialize menu Setup values of Media setup menu are set to the setup value initial value at the factory shipping MediaSet F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization Media Set After setting shift to the previous hierarchy menu Initialize setup menu 5 4 62 Printing mode initialize me...

Page 153: ...u Setup values of Layout setup menu are set to the setup value initial value at the factory shipping Layout F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization Layout After setting shift to the previous hierarchy menu Initialize setup menu 5 4 65 Function setup initialize menu Setup values of Function setup menu are set to the setup value initial valu...

Page 154: ...nu are set to the setup value initial value at the factory shipping Centro F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization Centro After setting shift to the previous hierarchy menu Initialize setup menu 5 4 68 Network initialize menu Setup values of Network menu are set to the setup value initial value at the factory shipping Notes Network initial...

Page 155: ...alue initial value at the factory shipping Notes File management initialize menu is displayed when the hard disk is installed FileMng F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization File Mng After setting shift to the previous hierarchy menu Initialize setup menu 5 4 71 Data dump menu Perform dump printing for online function check Datadump F1 Sta...

Page 156: ... Magenta Yellow F4 2 2 Setup Items Parameters Descriptions No Does not perform washing print head Shift to the previous hierarchy menu Setup menu All Washing print head is performed individually for each colour in order Black Head Wash 1 2 Cyan Light Cyan Magenta Light magenta Head Wash 2 2 Yellow Washing print head is performed for the selected print head colour Head Wash 1 2 2 2 After setting sh...

Page 157: ...an Magenta F2 F3 L Magenta Yellow F4 2 2 Setup Items Parameters Descriptions No Does not perform the cleaning for long term storage Shift to the previous hierarchy menu Setup menu All Cleaning for long term storage is performed individually for each colour in order Black Long Save 1 2 Cyan Light Cyan Magenta Light magenta Long save 2 2 Yellow Cleaning for long term storage is performed for the sel...

Page 158: ...c Print head M Print head Lm Print head Y Part s life cycle is shown by the amount of Mark 5 remain 100 When a part s life cycle comes to an end if only 1 is left 20 remains If all the mark are disappeared the life cycle of the part comes to an end Replace the parts that have reached their usable life according to Replacement of the print head and CR motor Mainte 1 6 6 6 CANCEL key Shift to the pr...

Page 159: ...uum 3 3 Setup Items Parameters Descriptions Paper Detection Set value review Paper Width Set value review Heater Temperature Set value review Set Review 1 3 Drier Temperature Set value review Take up status Set value review Load Unit Set value review Lamp Set value review Set Review 2 3 Vacuum Temperature Set value review SetReview 3 3 Vacuum Set value review Set Review 1 3 3 3 CANCEL key Shift to...

Page 160: ... The screen shows the Menu SetupMenu F1 OriginSet TestPrint F2 F3 MediaSet Review menu F4 1 5 Step 3 Perform setting of various setup menu by following the below items Refer to Setup menu Long term storage cleaning menu Notes For functions of the operation panel when the setup menu is displayed refer to the followings Operation panel Setup menu display For the structure of the setup menu refer to ...

Page 161: ...escriptions Origin Set Set printing start position origin for printing data Refer to Origin setup menu Test Print Perform Test Print Refer to Test print menu Setup menu 1 5 Media Set Perform various settings for media Refer to Media setup menu Print Mode Perform various settings for Printing Mode Refer to Printing mode Command Perform various settings for printer commands Refer to Command setup me...

Page 162: ... settings Refer to Set Review menu Setup menu 1 5 5 5 CANCEL key Cancel the setup menu and shift to the normal condition 5 5 2 Origin setup menu Set printing start position origin for printing data Set this when you want to re print to blank area of the printed media by changing the layout of the printing data Origin F1 Top Left F2 F3 Bottom Right F4 L 000000 W 000000 Setup items Parameters Descri...

Page 163: ...The print head automatically returns after none of keys are pressed for a certain period 5 sec while checking the origin position to avoid drying the print head 5 5 2 1 Negative offset Quality print guaranteed with offset from 0 Printwidth 1470 It is also possible to print with a negative offset of maximum 100 Then you will be able to print on a width of 1570 Notes Be careful when your print with ...

Page 164: ...User s Guide Toucan Hybrid 164 AP 750 Rev 1 1 23 04 04 ...

Page 165: ...Performs accuracy adjustment printing in two directions Alignment Test print 2 2 Pallet Performs pallet printing Colour Palette Test print 1 2 2 2 CANCEL key shift to the previous hierarchy menu Setup menu 5 5 4 Media setup menu Perform various settings for media MediaSet F1 Media 1 1 Setup items Parameters Descriptions Media Makes setting for media type used for test printing Media type menu Medi...

Page 166: ...s are used user media the following problems may occur Obliqued torn and creased media Media crash Decrease in print quality due to blurring missing or smudging of ink Output results are media depended Media compatibility can be found at al times on our site www mutoh be Printing results on media not recommended tested by Mutoh can not be guaranteed User1 F1 InkDryTimer H Height F2 F3 DistAdj 1 1 ...

Page 167: ...ft to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu User media menu 5 5 8 Head Height menu Set the distance head height from the print head face to media Head height can be changed to three levels according to media thickness Height F1 Low Middle F2 F3 High 1 1 Setup items Parameters Descriptions Low 2 5 mm Middle 3 0 mm High 3 5 mm Height After set...

Page 168: ...media feed compensation printing Print depth menu Dist Adj 2 2 Data size Sets the print size per 1 colour of print pattern during media feed compensation printing Data size menu Dist Adj 1 2 to 2 2 CANCEL key Shift to the previous hierarchy menu Media type menu 5 5 10 Printing by Media feed compensation menu Perform printing by media feed compensation Dist Adj Printing CANCEL Setup items Parameter...

Page 169: ...nting intervals when perform printing by media feed compensation Notes Refer to Media feed compensation for more details For setup values of the print area menu all settings of user media 1 8 are used in common PrintUnit F1 Carve0 20 Carve0 05 F2 F3 Carve0 01 carve0 05 1 1 Setup items Parameters Descriptions Print Unit menu Carve 0 20 Perform printing by media feed compensation at 0 20 steps op se...

Page 170: ... light and dark colours are printed horizontally next to each other Depth After setting shift to the previous hierarchy menu Media feed compensation menu 5 5 14 Data size menu Refer to the print size per 1 colour of print pattern during media feed compensation printing Notes Refer to Media feed compensation for more details For setup values of the print area menu all settings of user media 1 8 are...

Page 171: ...y Shift to the previous hierarchy menu Setup menu 5 5 16 Printing mode setup menu Perform various settings for Printing mode For each setup value of Printing mode four settings of Printing mode 1 Printing mode 4 can be set PrnMode1 F1 Condition Direction F2 F3 RepeatPrn 1 1 Setup Items Parameters Descriptions Condition Set printing quality Printing quality menu Direction Set print head moving dire...

Page 172: ...ndition CANCEL key shift to the previous hierarchy menu Printing mode setup menu 5 5 18 Inter Lace Setup menu Set Inter Lace for printing PrintMode F1 OFF 2pass F2 OFF 1 1 Setup Items Parameters Descriptions OFF No InterLace 2 pass Ink is discharged two times per line Interface After setting shift to the previous hierarchy menu Printing mode setup menu 5 5 19 Printing direction menu Set print head...

Page 173: ...meters Descriptions Count 1 cnt to 4 cnt Change repeat times by operating the following keys F2 key Increase setup value F4 key Decrease setup value ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu Repeat printing menu 5 5 22 Interval time menu Set interval time for repeat printing IntervalTime 0 0 sec 5 0 sec F2 ...

Page 174: ... data from a computer to recognizing the end of printing data Online time out men CANCEL key Shift to the previous hierarchy menu Setup menu 5 5 24 Image resolution menu Makes settings for image resolution while printing with image data Resolu F1 180 dpi 300 dpi F2 F3 360 dpi 540 dpi F4 1 2 resolu F1 600 dpi 720 dpi F2 2 2 Setup Items Parameters Descriptions 180 dpi 300 dpi 360dpi Resolu 1 2 540 d...

Page 175: ...CANCEL key Cancel setup value shift to the previous hierarchy menu Command setup menu 5 5 26 Layout setup menu Makes various settings on layout function Layout F1 Joint JointMargin F2 1 1 Setup Items Parameters Descriptions Joint Set joint printing Joint printing menu Joint margin In the joint printing item when is set to ON the media feed direction margin for the second print is set there Joint m...

Page 176: ...g keys F2 key Increase setup value F4 key Decrease setup value ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu Layout setup menu 5 5 29 Function setup menu Sets the for processing of printing data Function F1 CMY K Mirror F2 1 1 Setup Items Parameters Descriptions CMY K All mixed black colours are printed with K ...

Page 177: ...together YES Always use K black ink instead of mixed CMY CMY K After setting shift to the previous hierarchy menu Function setup menu 5 5 31 Mirror menu Set this to print reversed printing data Mirror F1 OFF Y ON F2 OFF 1 1 Setup Items Parameters Descriptions OFF No reversal of printing data Y ON Set this for printing when data is reversed to Y axis CMY K After setting shift to the previous hierar...

Page 178: ... F3 Paperwidth NegPress F4 1 2 Utility F1 Lamp Vacuum F2 F3 VersionCheck 2 2 Setup Items Parameters Descriptions Error Disp Sets error message on display panel Error Display menu Paper Det Plate is detected and is set to the origin point Media detection menu Paperwidth Set the media width Feed unit menu Utility 1 2 Neg Press The operational pressure of the vacuum pump is set here Negative pressure...

Page 179: ...r media according to the alignment lines Notes If the set value is larger than the media width set by the media width menu media and platen heater for roll to roll mode or media tray for flatbed mode may be tainted by ink during printing PaperWidth 210 mm 1626 mm F2 841 mm F4 F23 F4 ENTER Setup Items Parameters Descriptions Paper width 210mm to 841mm to 1525 mm Change media width by operating the ...

Page 180: ...operating pressure of negative pressure pump by operating the following keys F2 key Increase setup value F4 key Decrease setup value ENTER key Confirm setup value shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu Utility menu 5 5 38 Infrared lamp menu To change the energy output of the infrared lamp Lamp OFF 100 F2 50 F4 F2 F4 ENTER Setup Items...

Page 181: ...t menu items can be set when the hard disk is installed on the product FileMng F1 WriteMode Replot F2 F3 Delete Rename F4 1 2 FileMng F1 Format FreeArea F2 2 2 Setup Items Parameters Descriptions Write mode Set writing method of printing data to the hard disk and printing method Write mode menu Re Print Set this when you want to draw the printing data saved in the hard disk Reprint menu Delete Set...

Page 182: ...o the hard disk Perform printing immediately Write Prn Prints while writing the data to the hard disk Write Prn Prints after writing the data tot the hard disk Write only Writes the data to the hard disk without printing Notes Printing method can be set for printing data saved in the hard disk by Re plot menu Reprint menu Write Mode After setting shift to the previous hierarchy menu File managemen...

Page 183: ... the previous hierarchy menu File management setup menu 5 5 44 File delete menu Set this when you delete printing data saved in the hard disk Notes File delete menu can be set when hard disks are installed If you delete file by the File delete menu you can not retrieve that file again If you want to use the deleted file again send the printing data to the hard disk of the product from the computer...

Page 184: ...cted file shift to the previous hierarchy menu CANCEL key Cancel setup value shift to the previous hierarchy menu File management setup menu TEMPFILE000 F1 TEMPFILE000 F2 F3 T F4 JKLMNOPQRS UVWXYZ012 Setup Items Parameters Descriptions To be changed file name Characters you want to change Select characters you want to change by operating the following keys F1 key Select characters you want to chan...

Page 185: ...d CANCEL key Cancel setup value shift to the previous hierarchy menu File management setup menu Format OK Perform formatting Format Format HardDisk ENTER or CANCEL Setup Items Parameters Descriptions ENTER key Product starts formatting The following messages are displayed on the operation panel Format Formatting Harddisk After formatting shift to the previous hierarchy menu File management setup m...

Page 186: ...nput File Displays the number of print data saved on the Hard disk Free Area Shows the remaining space in the hard disk ENTER key Shift to the previous hierarchy menu File management setup menu 5 5 48 Initialize setup menu Returns parameters to the factory setting Notes Network initialize menu is displayed when the network interface board is installed File management initialize menu is displayed w...

Page 187: ... Function setup Initialize menu Roll Setup Returns parameters in the roll media setup menu to the factory setting Roll media setup Initialize menu Initialize 2 3 Centro Returns parameters in the Centronics setup menu to the factory setting Centronics Initialize menu Utility Returns parameters in the utility setup menu to the factory setting Utility Initialize menu Initialize 3 3 File Mng The file ...

Page 188: ...etup values of Printing mode menu are set to the setup value initial value at the factory shipping PrintMode F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization Printing mode After setting shift to the previous hierarchy menu Initialize setup menu 5 5 52 Command setup initialize menu Setup values of Command setup menu are set to the setup value initia...

Page 189: ... values of Function setup menu are set to the setup value initial value at the factory shipping Function F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization Function After setting shift to the previous hierarchy menu Initialize setup menu 5 5 55 Roll media setup initialize menu Setup values of Roll media setup menu are set to the setup value initial v...

Page 190: ...etup value initial value at the factory shipping Utility F1 NO OK F2 1 1 Setup Items Parameters Descriptions No No initialization OK Perform initialization Utility After setting shift to the previous hierarchy menu Initialize setup menu 5 5 58 File management initialize menu Setup values of File management menu are set to the setup value initial value at the factory shipping Notes File management ...

Page 191: ...wash menu Perform process for washing print head Notes Refer to Washing print head for more details HeadWash F1 No All F2 F3 Black Cyan F4 1 2 HeadWash F1 L Cyan Magenta F2 F3 L Magenta Yellow F4 2 2 Setup Items Parameters Descriptions No Does not perform washing print head Shift to the previous hierarchy menu Setup menu All Washing print head is performed individually for each colour in order Bla...

Page 192: ...an Magenta F2 F3 L Magenta Yellow F4 2 2 Setup Items Parameters Descriptions No Does not perform the cleaning for long term storage Shift to the previous hierarchy menu Setup menu All Cleaning for long term storage is performed individually for each colour in order Black Long Save 1 2 Cyan Light Cyan Magenta Light magenta Long save 2 2 Yellow Cleaning for long term storage is performed for the sel...

Page 193: ... head Lm Print head Y Part s life cycle is shown by the amount of Mark 5 remain 100 When a part s life cycle comes to an end if only 1 is left 20 remains If all the mark are disappeared the life cycle of the part comes to an end Replace the parts that have reached their usable life according to Replacement of the print head and CR motor Mainte 1 6 6 6 CANCEL key Shift to the previous hierarchy men...

Page 194: ...uum 3 3 Setup Items Parameters Descriptions Paper Detection Set value review Paper Width Set value review Heater Temperature Set value review Set Review 1 3 Drier Temperature Set value review Take up status Set value review Load Unit Set value review Lamp Set value review Set Review 2 3 Vacuum Temperature Set value review SetReview 3 3 Vacuum Set value review Set Review 1 3 3 3 CANCEL key Shift to...

Page 195: ...ls the fans will cool off the infrared lamp Please note there is no detection Regularly check if the fans are working You can do this by using a sheet of paper holding between fans and lamp house 5 6 1 To stop printing operation If you want to stop the printing operation follow the steps below Press the F1 key of the operation panel to cancel the print The printer works as follows Roll to Roll Rig...

Page 196: ...lay Rigid Materials Ready to Print Cancel LeverUp F2 Manual Purge User1 Status of the printer Operation after the F1 key is pressed When the pressure roller is lowered The MEDIA SET lamp is not lit The pressure roller is lifted The MEDIA SET lamp will light green The pressure roller is up The MEDIA SET lamp is flashing green The pressure roller goes down The MEDIA SET lamp will turn off Notes You ...

Page 197: ...roduct No operation such as drawing is being made MEDIA SET lamp must be OFF Step 2 Press F3 key on the operation panel Manual MENU appears Ready to Print Cancel LeverUp F3 Manual Purge User1 Step 3 Press F1 F2 key on the operation panel Product operates as follows Manual F1 Forward Backward F2 User1 SET ITEM SET VALUE DESCRIPTION REMARKS Forward Sheet moves forward Displayed when pressing roll is...

Page 198: ...um F2 5 6 6 infrared lamp settings To change the settings of the infrared lamp please follow the instructions mentioned below Step 1 Press the F1 key in the adjust menu Adjust Lamp Vacuum Step 2 Following message is displayed Press F2 to increase lamp output Press F4 to decrease lamp output Lamp OFF 100 F2 50 F4 50 Step 3 Press the appropriate key to select the appropriate setting for the infrared...

Page 199: ...om F1 key to F3 key a The printer works as follows Feed Reel F1 F Order F Reverse F2 F3 Forward Backward F4 Feed Reel F1 R Reverse Setup Items Parameters Descriptions Remarks Feed Reel F Order The winding direction rotates in the advance direction The roll media will be wound up by the winding unit F Reverse The winding unit rotates in the reverse direction The roll media will be unrolled of the w...

Page 200: ...e to rewind the roll media be sure not to over rewind The scroller may come up from the winding unit and dropped out Notes The operating directions of the winding unit and the roll media are shown below Front Section Nr Name 1 Take Up Unit 2 Roll Media Rear Section Nr Name 1 Load unit ...

Page 201: ... refer to the following The values between in the table are default factory settings initial values Setup items Key Name Parameters Description All Black Cyan Light Cyan Magenta Light magenta Ink Colour F1 key Yellow The ink colour to be purged is selected All Print head purge processes are performed for each colour Other Print head purge processes are performed for the selected colour Normal High...

Page 202: ...surface using a polynit wiper soaked in jetwash fluid then perform head cleaning again 5 6 10 Checking printing mode When checking the present printing mode follow the steps below Step 1 Press the ENTER key of the operation panel The product will perform the following operations for three seconds CurrentSetup 1 Condition 360 x 360 2 Interlace 2 pass 3 Direction n UniDir 1 No Position Description R...

Page 203: ... that after operating the infrared lamp and infrared lamp house will keep their temperature for several minutes Let it cool off Not doing so may result in burns 5 7 1 Removing the rigid media Rigid media removal is explained below Remove the media from the printer according to the following procedure Step 1 Check the following on the operating condition of the printer Printing operation is not per...

Page 204: ...204 AP 750 Rev 1 1 23 04 04 Step 4 Manually move the media tray and take the media out of the media feed slot No Name 1 Media 2 Media tray 3 Media feed slot Step 5 Remove the media from the media tray No Name 1 Media 2 Media tray ...

Page 205: ... the operation panel ManualCutPaper Cut Paper And Press ENTER Step 2 Place a razor blade on the media cut groove on the platen and cut the roll media Caution When cutting the roll media be careful of the following Incorrect handling can result in injury to the hands and fingers from the razor blade When holding the media do not place fingers over the media cut groove Move the razor blade slowly al...

Page 206: ...procedure Important The waste fluid from the printer is a waste solvent waste ink Proper waste fluid disposal according to industrial waste disposal laws and ordinances of your local governments are required Step 1 Verify that the power of the unit is OFF Step 2 Ready an empty container such as a used supply ink bottle to contain the waste fluid Step 3 Open the waste fluid valve and transfer the w...

Page 207: ...ch the infrared lamp or infrared lamp house after or during operation Doing so may result in burns Please note that after operating the infrared lamp and infrared lamp house will keep their temperature for several minutes Let it cool off Not doing so could result in burns In case the carriage or infrared lamp touches the media power OFF and ON the unit Do not touch the carriage or infrared lamp In...

Page 208: ...User s Guide Toucan Hybrid 208 AP 750 Rev 1 1 23 04 04 ...

Page 209: ...information on when and how to refill the ink and the jetwash liquid 1 Refilling Interval Refill the ink in the following cases 1 When the amount left in the ink tank becomes low The following message is displayed on the operation panel Printing operation is continued Before the ink runs out prepare the ink for refilling Ready to Print Cancel Lever Up Feed Reel Purge NearEnd K 2 When the ink insid...

Page 210: ...nside the ink tank is run out The following message is displayed on the operation panel Printing will continue to be performed Refill the new jetwash liquid immediately No JetWash Cancel LeverUp Feed Reel Purge User 1 43 m 2 Types Notes Use MUTOH recommended ink only for refill of the ink and the jetwash liquid The printer is designed for use with genuine ink bottles If you do not use genuine prod...

Page 211: ...ncel LeverUp Feed Reel Purge User 1 43 m When you want to change the type of media 2 Types Notes For types and details of roll media refer to the following Options Supply list 3 Replacement procedure Follow the steps below to replace roll media Step 1 If the printer is turned on make sure of the following Printing or other operations are not performed Make sure that the display on the operation pa...

Page 212: ...ached hexagon wrench loosen the screws for the flange on the opposite side of the positioning ring No Name 1 Flange 2 Screw 3 Positioning ring Step 5 Loosen the screw of the movable flange No Name 1 Flange 2 Roll media 3 Scroller Notes Do not push the right of the scroller the opposite side of the positioning ring The right edge of the scroller unit may become damaged by the shock ...

Page 213: ... another roll media Notes Refer to Media Handling for more details 6 2 3 Replacement of the ink filter The replacement interval and procedure of the ink filter is described below 1 Replacement period Replace the ink filter once a year 2 Replacement procedure The ink filters are replaced in a periodic inspection Notes Call the nearest MUTOH local dealer to replace the parts ...

Page 214: ...he free warranty period or covered by maintenance contract If parts that have reached their usable life span continue to be used without replacing them and troubles arise they will not be guaranteed Notes The print heads may become clogged and impossible to use even before their period of expiration depending on conditions of use 2 Replacement procedure Replace the parts that have reached their us...

Page 215: ...eplace the infrared lamp 1 Replacement period Replace the infrared lamp after 5000 hours of operation 2 Replacement procedure When the infrared lamp reaches 4500 hours of operation a message is displayed Contact a Mutoh technician to replace the infrared lamp The infrared lamp will operate for another 500 hours After operating 5000 4500 500 hours the infrared lamp will not reach the appropriate sp...

Page 216: ...e then contact MUTOH local dealer Caution Be sure to turn off the printer and unplug the power cable from the outlet before cleaning the printer Do not use thinner Benzene alcohol or other active agents Doing so may result in damage or paint peeling from the casing Be careful not to spill water inside the printer Doing so may result in a short circuit Never open the covers fixed with screws Doing ...

Page 217: ...y cause noise to occur from inside the printer No Name 1 Pressurizing roller Step 2 The platen and the media guide is to be cleaned with a soft damp cloth for any paper dust or ink that has accumulated No Name 1 Platen 2 Media guide Step 3 Soak the polynit wiper in Jetwash provided with the unit and wipe off ink and other soil from the waste fluid tray Caution When cleaning the waste fluid tray al...

Page 218: ... the print head surface according to the following procedure Caution When cleaning the print head surface always wear the protective gloves supplied with the unit The ink and jetwash liquid are hazardous If skin contact occurs wash with soap water and rinse well Step 1 Open the maintenance cover Caution When opening and closing the maintenance cover be careful not to get fingers caught on the lid ...

Page 219: ...aution When cleaning the print head be careful of the following Incorrect cleaning may result in clogging of the nozzles Do not touch the print head surface with bare hands Wipe out ink on the print head wiper every time when ink is adhered to it No Name 1 Print head 2 Print head wiper Step 3 Close the maintenance cover Close each cover firmly until they are fixed into place No Name 1 Maintenance ...

Page 220: ...h fluid to refill the jetwash fluid Step 4 Follow the instructions in Disposal of waste fluids to empty the waste fluid tank Step 5 Follow the instructions in Menu setup on the operation panel HeadWash F1 No ALL F2 F3 BLACK CYAN F4 1 2 Step 6 Press the F1 key to F4 key to select the print head to perform the print head washing process Note In the Head wash menu selecting ALL is recommended By sele...

Page 221: ...e message the colour of the 3 way valve to be operated will be displayed Step 8 Switch the 3 way valve to the jet fluid side No Name 1 3 way valve Step 9 The product starts washing the sub tank The following message is displayed on the operation panel Note In the Print Head washing treatment washing print head in Step 10 is repeated for 2 6 times automatically When pushing CANCEL key during washin...

Page 222: ...ts injecting the jet wash fluid to the sub tank The following message is displayed on the operation panel Note If CANCEL key is pushed while injecting the jet wash fluid when ALL is selected in the head wash menu print head washing is performed twice individually for each colour in order Step 12 After completed the injection of the jet wash fluid the following message is displayed on the operation...

Page 223: ...n panel returns to the normal condition The following message is displayed on the operation panel Note In the part of the message the colour of the 3 way valve to be operated will be displayed Step 16 Follow the instructions in Turning the power OFF to turn the power OFF Step 17 Reattach the valve cover Step 18 The print head washing treatment is completed Note If the power is switched ON after th...

Page 224: ...ding to the following procedure Caution When performing cleaning for long term storage always wear the protective glove supplied with the unit The ink and jetwash liquid are hazardous If skin contact occurs wash with soap water and rinse well Step 1 Remove the screws for the valve cover 2 screws and remove the valve cover No Name 1 Valve cover Step 2 Turn the unit ON Step 3 Follow the instructions...

Page 225: ...nt heads one by one successively When NO is selected in the Long Save menu the menu returns to the lower hierarchy without performing the long term storage cleaning treatment Refer to Long term storage cleaning menu for more details Step 7 The printer starts the long term storage cleaning treatment It takes about 40 to 50 minutes per 1 colour of ink to operate the long term storage cleaning treatm...

Page 226: ...d to the sub tank The following message is displayed on the operation panel Injecting Jetwash Wait for a while Step 12 After completed the injection of the jetwash fluid the following message is displayed on the operation panel Notes In the part of the message the colour of the 3 way valve to be operated will be displayed LongSave Valve Change to Ink Side Step 13 Switch the 3 way valve to the ink ...

Page 227: ...anel Notes In the part of the message the colour of finished long term storage cleaning treatment will be displayed Ink Status Not Filled Step 16 Follow the instructions in Turning the power OFF to turn the power OFF Step 17 Reattach the valve cover Step 18 The long term storage cleaning treatment is completed Notes If the power is turned ON after the long term storage cleaning treatment is comple...

Page 228: ...t after transport is not covered by the warranty 1 Before the transfer Follow the steps below to transfer the printer Step 1 Make sure that the printer is turned OFF Step 2 Dispose of the waste fluid Step 3 Remove the 2 scrollers Step 4 Disconnect the power cable and all other cables Step 5 Turn the 4 adjusters to the directions shown in the diagram to loosen Step 6 Turn the following adjusters to...

Page 229: ...After moving to the installation location fix the product to the location Step 3 Connect the power cable and other cables Notes For connecting cables refer to the following Connecting the power cable Connecting the printer to your PC Step 4 Perform nozzle checking to check if the printer head has clogged Notes To perform the nozzle check refer to NozzleCheck Step 5 Perform a fine adjustment of ima...

Page 230: ... 04 04 6 5 2 Transporting the printer When you transport the printer the printer should be repackaged using the original box and packing materials to protect it from vibration or impact Notes When you transport the printer contact MUTOH local dealer ...

Page 231: ...head or infrared lamp touches the media OFF and ON Do not touch the print head or infrared lamp 2 The printer does not work after the power is turned on N Display Solutions References 1 You did not plug the power cable in Plug in the power cable Connecting the power cable 2 The AC power does not match the specified voltage Use the printer at the specified voltage Connecting the power cable 3 Is th...

Page 232: ...hat the computer and printer setting match Connecting the printer to your PC 6 Printouts are partially blurred or nozzles are missing Notes When using a media other than those recommended a proper printing quality may not be gained N Display Solutions References 1 The media is damp 2 You used folded creased or curled media Replace with new media Replacing roll media 3 Check if the rigid media is t...

Page 233: ...ve the static electricity on the roll media 10 You cannot perform initial ink charging N Display Solutions References 1 Is the pressure roller raised Lower the pressure roller Media handling 2 Is the maintenance cover open Close the maintenance cover Turning the power ON OFF 3 Are all tanks filled with ink Fill all ink tanks with ink Refilling the ink jetwash fluid 11 Ink is not used though you pe...

Page 234: ...ia type 2 The loading position of the media is not correct Load the media correctly Setting the rigid media Loading roll media 3 The scroller is not set correctly Set the scroller correctly Setting the rigid media Attaching roll media 4 Foreign material such as piece of media is attached to the pressure roller Clean the pressure roller Cleaning inside the printer 5 You used the printer where air f...

Page 235: ...tly Set the scroller correctly Placement of the roll media 17 The printer is not connected to a computer using the Centronics interface N Display Solutions References 1 You did not connect the Centronics interface cable correctly Connect the Centronics interface cable correctly Connecting the interface cable 2 When sending printing data from the computer does the data lamp of the operation panel l...

Page 236: ... 3 Did you perform media feed compensation Perform media feed compensation Media feed compensation 20 Lines are missing on printouts N Display Solutions References 1 Was the ink that was used for refill within its date of expiration Use new ink Refilling the ink and jetwash liquid 2 Is the recommended media being used Use a recommended media Media type 3 Did you try minor adjustments for image qua...

Page 237: ...ces 1 Ready to print Waiting for the next operation The media is loaded 2 Paper End plate end The printer is waiting for the next operation No media is loaded into the printer Media handling 3 Receiving The printer is receiving data 4 Converting The printer is converting data 5 Plotting The printer is printing 6 Data writing The printer is writing data to hard disk 7 Waste Ink Tank Full Replace th...

Page 238: ...chanism menu Menu setup on the operation panel 9 Discharging JW The jetwash fluid is being discharged for the cleaning process of the long term storage or washing print head Washing print head Long term storage cleaning 10 Injecting Jetwash The jetwash fluid is being discharged for the cleaning process of the long term storage or washing print head Washing print head Long term storage cleaning 11 ...

Page 239: ...handling 2 Paper Slant The media was fed at an angle into the printer The printer stops Reload the media Media handling 3 End Of Roll Roll media runs out The printer stops Load new roll media Replacing roll media 4 Please Set Paper The pressure roller is raised There is no media Set the media and lower the pressure roller 5 Paper JAM Error The media has jammed The printer stops Remove the jammed m...

Page 240: ...ons Solutions References 1 Ink Status No Ink Ink bottle s is are empty The printer stops Refill the ink bottle s Refilling the ink and jetwash liquid 2 Ink Status No Filled Initial filling has not been performed Perform initial filling of the ink Refilling the ink jetwash fluid 3 Memory Status No Memory DIMM 64 MB Short of memory while converting or printing data Consider increasing the memory cap...

Page 241: ...messages are code number indicating what kind of error occurred 7 3 4 Command error display and solutions Following are command error descriptions and their solutions during the printer operations Command errors are displayed when an error has occurred while converting the command data sent from a computer to the printer If a command error occurs the following error messages are displayed and the ...

Page 242: ...d on the operation panel Press any key on the operation panel to stop the beep sounds If error requiring a restart has occurred solve the problems to restart the printer and delete the error If the same error message is displayed again contact MUTOH local dealer Be sure to inquire by the code numbers of the error messages System Err E OOOOOOOOOOOOO N Display Descriptions Solutions References 1 Sys...

Page 243: ...main inside the printer remove them Step 3 If any error which requires restarting is generated once turn OFF the power of the printer and turn ON again 7 4 2 How to remove the roll media Step 1 Press F2 key to raise the pressure roller MEDIA SET lamp orange lights up The following message is displayed on the operation panel Set Media Cancel LeverDown Feed Reel Purge User 1 Notes When raising or lo...

Page 244: ...he media feed slot and the tension roller No Name 1 Media feed slot 2 Tension roller 3 Roll media Step 3 If a piece of media or media dust are in the printer remove the media or media dust Step 4 If a reboot requiring error occurs turn off the printer using the POWER key on the operation panel and turn it back on ...

Page 245: ...charge Winding unit Arm type sensor detects slack of paper and takes up the slack Feed unit Arm type sensor detects bracing hang up of paper and feeds out the paper External 250mm 9 8 in or less Weight 100 kg 220 Lbs or less Rigid media specifications Thickness 1 0mm or less when dial 000 otherwise adjust External Width 1626mm or less Length 3000mm or less Thickness 70 mm or less Weight 30kg 66 Lb...

Page 246: ... Environmental Conditions Storage environment Temperature 10 C 14F to 60 C 140F Humidity 20 80 with condensation with ink empty Voltage AC100V 120V 10 AC220V 240V 10 Automatic Switching Power source Frequency 50Hz 60Hz 1Hz Automatic switching When Printing 1100VA or less when the heater is ON Power consumption When in standby 200VA or less Main unit Height 1360mm 53 5in Width 3100mm 122 0in Depth ...

Page 247: ...nal direction 1 STROBE To printer 19 SG 2 DATA1 To printer 20 SG 3 DATA2 To printer 21 SG 4 DATA3 To printer 22 SG 5 DATA4 To printer 23 SG 6 DATA5 To printer 24 SG 7 DATA6 To printer 25 SG 8 DATA7 To printer 26 SG 9 DATA8 To printer 27 SG 10 ACK To printer 28 SG 11 BUSY To printer 29 SG 12 P ERROR To printer 30 SG 13 SELECTED To printer 31 INIT To printer 14 AUTOFD To printer 32 FAULT From printe...

Page 248: ... SOINK MA 1 bottle 3 2L 1 0Gal Supply ink Y Yellow PJ2 SOINK YE 1 bottle 3 2L 1 0Gal Supply ink Lc Light Cyan PJ2 SOINK LC 1 bottle 3 2L 1 0Gal Supply ink Lm Light Magenta PJ2 SOINK LM 1 bottle 3 2L 1 0Gal Jetwash fluid PJ2 SOIJW 5 1 bottle 5L 1 5Gal 2 Roll media Note For more information about the recommended media contact MUTOH local dealer Problems that occur due to usage of media other than th...

Page 249: ...s can be damaged from static electricity When installing options do not touch the elements on the circuit board The elements on the boards can be very hot and can cause burns 8 5 1 Installation of the hard disk Installing a hard disk in this unit will allow to process large data effectively Item Model Hard disk 20GB PJ2 HDD ASSY Install the hard disk to the unit according to the following procedur...

Page 250: ...cut out section of the hard disk to the slot Notes The hard disk slot has a feature to prevent improper insertions If the hard disk does not go in do not try to force it in This can damage the hard disk Step 3 Re attach the following covers Interface slot cover Step 4 Connect the disconnected cables Notes Refer to Connecting the power cable for details on how to install the power source cable ...

Page 251: ...User s Guide Toucan Hybrid 251 AP 750 Rev 1 1 23 04 04 ...

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