Mitsubishi PBV20N2, Service Manual

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© Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. Revision: B Revision: B
Document ID: 615023 Document ID: 615023
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PBV20N2 PBV20N2 Service Service Manual Manual
Contents Contents
Contents Contents .................................................. .................................................................................................................. ........................................................................... 3 ........... 3
1 1 Foreword Foreword .................................................. .................................................................................................................. 8 ................................................................ 8
2 2 How How to to read read this this manual manual ....................................................... ......................................................................................... .................................. 9 9
2.1 2.1 Safety-related Safety-related signs signs ................................................... ................................................................................... 9 ................................ 9
2.2 2.2 Symbols Symbols and and abbreviation abbreviations .......................... s ........................................................................ 9 .............................................. 9
2.2.1 2.2.1 Safety Safety symbols ..................................................... symbols .................................................................................... ................................................ 9 ................. 9
2.2.2 2.2.2 Other Other symbols symbols and and abbreviations.......................... abbreviations......................................................... ............................................. .............. 11 11
2.3 2.3 Units Units .................................................... ......................................................................................................... 11 ..................................................... 11
3 3 Safety Safety instructio instructions ns ...................................................... ................................................................................................ 12 .......................................... 12
3.1 3.1 Service Service area area safety .................................................................................. safety .................................................................................. 12 12
3.2 3.2 Personal Personal safety safety ........................................................ ........................................................................................ 1 ................................ 13 3
3.3 3.3 Work Work safety .................................................................................... safety .............................................................................................. 13 .......... 13
4 4 General General informatio information n .................................................... .............................................................................................. 16 .......................................... 16
4.1 4.1 Truck Truck model covered model covered by by this this manual manual ....................................................... ....................................................... 16 16
4.2 4.2 Identification plates Identification plates on the on the truck .............................................................. truck .............................................................. 16 16
4.3 4.3 Overview of Overview of the truck the truck ................................................. ............................................................................... .............................. 17 17
4.3.1 4.3.1 Operating Operating devices devices ............................ .......................................................... ............................................................. .................................... 17 ..... 17
4.3.2 4.3.2 Tiller Tiller arm arm .............................. ............................................................. .............................................................. ............................................... 18 ................ 18
4.3.2.1 4.3.2.1 Tiller arm controls Tiller arm controls............................. ........................................................... ............................................................. .................................... ..... 18 18
4.3.2.2 4.3.2.2 Tiller Tiller arm arm positions ..................................... positions .................................................................... ........................................................ ......................... 19 19
4.3.3 4.3.3 Control Control panel .................................................. panel ................................................................................. .................................................... 20 ..................... 20
4.3.3.1 4.3.3.1 Emergency Emergency stop stop button .............................................. button ............................................................................ ........................................ .......... 20 20
4.3.3.2 4.3.3.2 Key Key switch switch ............................. ........................................................... ............................................................. ............................................... 21 ................ 21
4.3.3.3 4.3.3.3 Multi-function display Multi-function display............................. ............................................................ ............................................................. .............................. 22 22
4.3.4 4.3.4 Driving Driving position ................................ position ............................................................... .............................................................. .................................... 23 ..... 23
4.3.4.1 4.3.4.1 Pedestrian Pedestrian mode ....................................................... mode ...................................................................................... ......................................... 23 .......... 23
4.3.4.2 4.3.4.2 Riding Riding mode mode ............................... .............................................................. ............................................................. ......................................... 24 ........... 24
4.3.5 4.3.5 Driving Driving direction direction .............................. ............................................................. .............................................................. .................................... 25 ..... 25
4.3.6 4.3.6 Motor Motor and and electrical electrical system ....................................................... system ............................................................................... ........................ 26 26
4.3.6.1 4.3.6.1 Electric Electric panel ......................... panel ........................................................ ............................................................. .............................................. 27 ................ 27
4.3.6.2 4.3.6.2 Motor Motor compartment ........................................................ compartment ....................................................................................... .................................... 28 ..... 28
4.3.6.3 4.3.6.3 Traction Traction motor motor ............................ ........................................................... .............................................................. ......................................... 29 .......... 29
4.3.7 4.3.7 Sensors Sensors ........................... .......................................................... .............................................................. .................................................... 30 ..................... 30
4.3.8 4.3.8 Truck Truck suspension ...................................................... suspension ..................................................................................... ......................................... 31 .......... 31
5 5 Mechanic Mechanical al maintenan maintenance ...................................................................................... 32 ce ...................................................................................... 32
5.1 5.1 Lifting Lifting points .................................................... points ............................................................................................. 32 ......................................... 32
5.1.1 5.1.1 Jack Jack points points ............................ .......................................................... ............................................................. ............................................... 32 ................ 32
5.1.2 5.1.2 Hoist Hoist points points ........................... .......................................................... ............................................................. .............................................. 33 ................ 33
5.2 5.2 Transportatio Transportation n ................................................. .......................................................................................... 33 ......................................... 33
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