© Mitsubishi Forklift Trucks 2013. All
© Mitsubishi Forklift Trucks 2013. All
rights reserved.
rights reserved.
Revision: B
Revision: B
Document ID: 615023
Document ID: 615023
14 (244)
14 (244)
PBV20N2
PBV20N2
Service
Service Manual
Manual
d.
d.
affixes
affixes a
a permanent
permanent and
and readily
readily visible
visible label
label to
to the
the truck
truck stating
stating the
the manner
manner in
in
which the truck has
which the truck has been modified or altered, together with the date of the
been modified or altered, together with the date of the
modification or alteration and the name and address of the organization that
modification or alteration and the name and address of the organization that
accomplished those tasks.
accomplished those tasks.
•
•
Switch off the truck's
Switch off the truck's power before opening the cover of the motor compartment or
power before opening the cover of the motor compartment or
the electrical system.
the electrical system.
•
•
Relieve all pressure in the air,
Relieve all pressure in the air, oil or water
oil or water systems before disconnecting or
systems before disconnecting or
removing any lines, fittings or related items. Release the residual pressure when
removing any lines, fittings or related items. Release the residual pressure when
removing a pressurized device.
removing a pressurized device.
•
•
With sit-on trucks, dismount the seat for
With sit-on trucks, dismount the seat for the duration of the service work.
the duration of the service work.
•
•
Before operating, lubricating or repairing the product,
Before operating, lubricating or repairing the product, read all warning plates
read all warning plates and
and
decals on the truck.
decals on the truck.
•
•
Do not use your hands to check for oil leaks.
Do not use your hands to check for oil leaks.
•
•
To avoid burns, pay attention to the
To avoid burns, pay attention to the hot sections and hot fluids in
hot sections and hot fluids in lines, tubes and
lines, tubes and
compartments, even when the truck is idle or
compartments, even when the truck is idle or off.
off.
•
•
Only use clean oil in
Only use clean oil in the hydraulic system.
the hydraulic system.
•
•
Repairs requiring welding should be performed only with
Repairs requiring welding should be performed only with the appropriate reference
the appropriate reference
information and by personnel adequately trained and knowledgeable in welding
information and by personnel adequately trained and knowledgeable in welding
procedures. Determine the type of metal and select the correct welding procedure
procedures. Determine the type of metal and select the correct welding procedure
and electrodes, rods or wire to
and electrodes, rods or wire to provide a weld metal strength equivalent at least to
provide a weld metal strength equivalent at least to
that of the parent metal.
that of the parent metal.
•
•
When welding, always disconnect the battery
When welding, always disconnect the battery and electronic devices. Remove all
and electronic devices. Remove all
paint from a 10
paint from a 10 cm radius from the welding point to
cm radius from the welding point to avoid creating toxic gases
avoid creating toxic gases
during welding.
during welding.
•
•
Use proper lifting
Use proper lifting procedures when removing any components.
procedures when removing any components.
•
•
Be careful when removing cover plates. Gradually remove the last two bolts
Be careful when removing cover plates. Gradually remove the last two bolts or nuts
or nuts
located at opposite ends of the cover or
located at opposite ends of the cover or device. Before removing the last two bolts
device. Before removing the last two bolts
or nuts completely, pry the cover
or nuts completely, pry the cover loose to relieve any springs or
loose to relieve any springs or other pressures.
other pressures.
•
•
Be careful when removing filler caps, breathers and plugs on the
Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth
truck. Wrap a cloth
around the cap or plug to prevent being sprayed or splashed by liquids under
around the cap or plug to prevent being sprayed or splashed by liquids under
pressure. Be aware that the danger of
pressure. Be aware that the danger of being sprayed or splashed is always greater
being sprayed or splashed is always greater
immediately after stopping the truck, as the fluids are
immediately after stopping the truck, as the fluids are very hot.
very hot.
•
•
Use only well-maintained tools. Also make sure that you use
Use only well-maintained tools. Also make sure that you use the tools in a
the tools in a proper
proper
way.
way.
•
•
Reinstall all fasteners with the same part
Reinstall all fasteners with the same part number. If a replacement is needed, do
number. If a replacement is needed, do
not use a fastener of
not use a fastener of lesser quality.
lesser quality.
•
•
Do not damage wiring during the removal process. Do not reuse any damaged
Do not damage wiring during the removal process. Do not reuse any damaged
wiring. When reinstalling, make sure the wiring does not come into
wiring. When reinstalling, make sure the wiring does not come into contact with any
contact with any
sharp corners or hot parts. Place all wiring away from the oil pipe.
sharp corners or hot parts. Place all wiring away from the oil pipe.
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