Mitsubishi Electric KD Series User Manual Download Page 3

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Chapter 1 : Notice

TM-XJ959A

Summary of Contents for KD Series

Page 1: ...ration CONTACT IMAGE SENSOR CIS KD series for Web Surface Inspection TM XJ959A User s Manual Design and specification are subject to change without notice August 19th 2019 TM XJ959A 1 KD6R1064DXL NL KD6R1247DXL NL KD6R1688DXL NL ...

Page 2: ...RT Communication Setting Setting Output Mode Setting Setting Output Clock Frequency Setting Setting Setting Number of Output Channel Setting Switching Resolution Setting Sync signal setting Setting Illumination LED control Setting Illumination LED setting Setting Dark correction Setting White correction Setting PGA Setting Line adjustment Setting γ correction Setting Mono mode Setting Electronic s...

Page 3: ... Mitsubishi Electric Corporation 3 Chapter 1 Notice TM XJ959A ...

Page 4: ...ion could directly threaten people s lives or do harm to the human body Do not use for applications other than the standard applications intended by Mitsubishi Electric If you plan to use such particular applications contact our sales department personnel before doing so Determine the applicability of this product to your equipment or devices through an appropriate analysis or evaluation by the de...

Page 5: ...proper use of this product may result in a hazard such as death or catastrophic bodily injury Caution This indicates that improper use of this product may result in a hazard such as a bodily injury or property damage Indications and definitions Indications and definitions 1 2 PRECAUTIONS This indicates a prohibited action such as an operation in a place where this product may get wet This indicate...

Page 6: ...t overload for safety Stop operation when you find any abnormalities or defects Otherwise a fire or an electric shock may occur Do not repair disassemble and or modify by yourself Otherwise a fire defect or an electric shock may occur If you need to repair this product you must contact the agency who sold you this product Do not get this product wet Handle this product with water proofing Otherwis...

Page 7: ...roduct clean And do not touch the scanning surface of this product Otherwise a defect or a failure may occur When you need to clean this product you must clean the scanning surface of this product with a soft cloth and IPA etc Do not use the illumination emitted outside of visible area such as infra red light source and ultra violet light source This product is designed the line camera module to s...

Page 8: ...here ex Magnet Display Speaker Radio etc Care should always be exercised when handling and operating this product with your equipment or device Do not drop or damage this product Do not put things on this product No food or drink beside this product Do not put any materials or liquids on this product Avoid any ingression of materials metals or smoke into this product and its connector Use the spec...

Page 9: ...r operate this product in a humid smoky vaporized or dusty place Do not disassemble the side bracket for mechanical mounting to your equipment or device Otherwise an ingression of materials and dust or a defect or a malfunction may occur Avoid the damage that ESD can cause Never expose the internal electronics to a potentially hazardous environment Do not handle this product with an insulation she...

Page 10: ...t limited to loss of expected income and suspension of business activities Mitsubishi Electric assumes no responsibility and no liability for any damages resulting from an unintended use as stipulated in Manual and Datasheet of this product Mitsubishi Electric assumes no responsibility and no liability for any damages resulting from improper handling use or repair by any party other than Mitsubish...

Page 11: ... Handling precautions if this product is used on no air flow area This product is designed as an embedded line camera module Determine the applicability of this product to your equipment or devices through the appropriate analysis or evaluation by the designer of such equipment or devices or personnel related to the specification Such designers or personnel shall warrant the performance and safety...

Page 12: ...s KD6R1064DXL NL and KD6R1247DXL NL are designed to comply with EMC Directive 2014 30 EC of EU legislation In order to make this product CE mark compliant use this product under the following conditions Length of 5V power supply cables has to be 3m or shorter Attach ferrite cores recommended in the following pages with the power supply cables in order to reduce noise emission The details of the fe...

Page 13: ...e Attach ferrite cores as described in below Cable between V1 V3 connector and 5V power supply 4 Ferrite cores A 2 turn Cables between Connector D1 to D8 and Frame grabber 2 Ferrite cores B 1 turn Cables between Connector L1 and External Illumination 4 Ferrite cores B 1 turn 1 KD6R1064DXL NL L4 type 1 3 1 Conditions CE mark certification 1 3 CE marking KD6R1064CXL NL V1 D1 D2 D3 D4 D5 D6 D7 D8 V3 ...

Page 14: ...grabber 2 Ferrite cores B 1 turn Cables between Connector L1 and External Illumination 4 Ferrite cores B 1 turn 2 KD6R1247DXL NL L5 type 1 3 CE marking 1 3 1 Conditions CE mark certification KD6R1247DXL NL V1 D1 D2 D3 D4 D5 D6 D7 D8 V3 Frame Grabber Board ２ Port 1 Port 2 Port 3 Port 4 Port 1 Port 2 Port 3 Port 4 ＡＡ V2 Ａ L1 External Illumination ＡＡＡ DC5V Power ＡＡＡＡＡＡ B B B B B B B B B B B B...

Page 15: ...n Mitsubishi Electric In case of improper conditions that are not stipulated in the data sheet or the manual and damage this product by direct sunlight water any chemicals external pressure etc The cost of repair or replacement shall be charged to the customer who requested to repair the Out of Warranty product Also Mitsubishi Electric shall not be liable to any indirect damages consequential dama...

Page 16: ...case such request is handled as an upgrade or repair into other equivalent products 1 5 2 Request of repair If you need to return this product for Repair you must contact the agency who sold you this product Do not return your product to Mitsubishi Electric without prior authorization The shipment cost to return this product shall be borne by sending party 1 5 3 Repair period This product would be...

Page 17: ... Mitsubishi Electric Corporation 17 Chapter 2 Overview TM XJ959A ...

Page 18: ...ection This product CIS Contact Image Sensor is a scanning device that comprises several key components in below Sensor IC array in the length as same as scan width Rod lens array in the length as same as scan width Illumination in the length as same as scan width GRIN lens Gradient Index lens The features of CIS can be compared to line camera as follows Sensor IC Sensor board Frame Frame Lens GRI...

Page 19: ...ion with the reflected light intensity The strong and weak reflective light arrives at the surface of Sensor ICs photo diodes through lens As described in the drawing on the left side Fig 3 Sensor ICs correspondingly converts the strong and weak light into the large and small electrical signal based on the converting property of Sensor ICs as described on the drawing on left side Fig 2 How to acqu...

Page 20: ... the drawings Example of scanning 2 Step 1 Sensor IC reads one line in red point line area The size of the line in transport direction is based on the size of pixel Step 2 The scanning line is transported in transport direction Step 3 Repeating Step 1 and 2 generates 2D image data The height of the 2D data means the strength of CIS output Objective information Line scan 2D data 2 2 Principal techn...

Page 21: ...o read out the analog data of sensor pixels 1 line 2 Period to convert the analog data into digital data and rearrange the data position of each pixel in scanning direction 1 line 3 Period to process internal image processing 3 to 10 lines 2 2 Principal technology of CIS Line frequency Internal read out period Digital output LED turn ON Storing period Read out period Data read out period N lines l...

Page 22: ...important factor so that Light intensity I and Storing time T have to be adjusted appropriately 2 If the intensity of the light source becomes too strong CIS output becomes saturated In order to avoid such saturation of the output adjust the illumination s intensity illumination duty appropriately 2 2 Principal technology of CIS Output strength S Sensitivity I Intensity T Storing time Valid area S...

Page 23: ...tion is turned OFF Dark output is defined as maximum value DVd max 2 White output uniformity White output after Dark correction DVEp means white output value after subtracting dark output from sensor output pixel by pixel DVEp is calculated as follows DVEp n DVp n DVd0 n White output uniformity UEp indicates the output variation when this product is scanning white reference chart White output unif...

Page 24: ...ns the resolution The resolution is defined by reading the black and white same width stripes This pair of the same width black and white stripe is called as line pair lp and the lp inch shows how many lp s are printed in 1 inch For example 150 lp inch chart means that 150 pairs of black and white stripes are printed in 1 inch on the chart And the calculation of the resolution is 25 4 mm 300 strip...

Page 25: ... each sensor ICs which are calculated by measurement value of each pixel after assemble n 5 Distortion Measured distance Designed distance 100 Measured distance a distance between the first pixel and the measured pixel Designed distance an ideal distance between the first pixel and the designed pixel This data shows that this CIS has extremely less distortion in whole scanning width MTF variation ...

Page 26: ...subtracts the pixel dark correction data Dvd0 n from the original pixel dark output data Dvp n pixel by pixel Dark correction data Dvd0 n is generated by averaging 32 lines of the data to minimize the effect of noise on each pixel in the condition of turning off the illumination Using Dark correction on CIS output allows this product to provide the only dynamic range responding the incoming light ...

Page 27: ...ning operation by using the white correction data DVEp0 n acquired in scanning another object having an uniform reflectance CIS output corrected by White correction DVp n is calculated by the following formula Target value can be set by register value There are several methods to create White correction data Refer to Function specification for further detailed information Original data of white ou...

Page 28: ...pixels x 3 color Sensor ICs for each length are as follows 1064 mm size 87 chips 1247 mm size 102 chips 1688 mm size 138chips Because keeping enough dicing area at the edge of Sensor ICs is necessary the resolution between the neighboring pixels of neighboring Sensor ICs is not 600 dpi and is designated to be 300 dpi 84μm pitch and controlled to be placed within 1 3 pixels 15μm tolerance Therefore...

Page 29: ...oring Sensor ICs are designated to be 300dpi and precisely controlled by the tolerance of 15μm in X Y direction The missing pixel data can be generally interpolated by generating the data of missing pixel based on Filter Interpolation If the image data is cyclic the missing pixel data may need to be interpolated by generating the data of missing pixel based on Average keeping interpolation Refer t...

Page 30: ...tput frequency MHz 84 max Additional Signal Processing White Dark Correction function Programmable Gain Amplifier Interpolation γ correction etc illumination none Focal point mm 62 5 from reference holes at CIS Outline L W H mm 1131 1 1314 1 1755 1 X 59 X 119 3 Weight Kg 5 9 6 8 9 1 2 6 Specification 1 600dpi 10bit RGB refer to the next page Camera Link is a trade mark registered by AIA Automated ...

Page 31: ...mono switchable Line frequency is changed by the output format of data output resolution and sync mode Resolution Max Line Frequency KHz L4 L5 L6 30bit Color 24bit Color 10bit Mono 8bit Mono 30bit Color 24bit Color 10bit Mono 8bit Mono 600dpi 24 0 35 1 53 0 55 0 20 1 29 3 53 0 55 0 300dpi 47 5 72 1 90 4 93 4 39 4 60 8 90 4 93 4 200dpi 71 0 104 4 124 2 127 2 58 0 88 5 124 2 127 2 150dpi 82 0 134 5 ...

Page 32: ...onnectors D1 D5 D9 if using Base Config D1 D2 D5 D6 D9 D10 connectors belong to Ch1 Hereinafter above output method is called 1ch output This method is the standard output mode in ordinary operation and ex factory condition 2ch Output KD6R1064 1247DXL NL Image data is outputted from 8 connectors D1 D8 if using Medium Full Deca Config Image data is outputted from 4 connectors D1 D3 D5 D7 if using B...

Page 33: ...Array Camera Link Connector D1 D2 Camera Link Connector D3 D4 Camera Link Connector D5 D6 Camera Link Connector D7 D8 Camera Link IF Board Camera Link Connector D9 D10 Camera Link Connector D11 D12 Ch2 Outline figure of relationship of output channel Refer to p34 36 for Connector assignment of Camera Link D1 D12 TM XJ959A Camera Link is a trade mark registered by AIA Automated Imaging Association ...

Page 34: ... Mitsubishi Electric Corporation L4 type KD6R1064DXL NL Outline 34 Refer to p 37 for the side view 2 6 Specification TM XJ959A ...

Page 35: ... Mitsubishi Electric Corporation L5 type KD6R1247DXL NL Outline 35 Refer to p 37 for the side view 2 6 Specification TM XJ959A ...

Page 36: ... Mitsubishi Electric Corporation L6 type KD6R1688DXL NL Outline 36 Refer to p 37 for the side view 2 6 Specification TM XJ959A ...

Page 37: ... Mitsubishi Electric Corporation L4 L5 L6 KD6R1064 1247 1688DXL NL side view common 1st side Bracket end side Bracket 37 2 6 Specification Reference holes Reference holes TM XJ959A ...

Page 38: ...code Shipment box Logistic barcode CIS wrapped by the electrostatic sheet Pack CIS wrapped by an electrostatic sheet and cushions into the shipment box in an order of イロハ Shipment box Cushions Shipment box Cushions L4 L5 L6 KD6R1064 1247 1688DXL NL Packaging 2 6 Specification Packaging Cushion Cushion KD6RDXL TM XJ959A ...

Page 39: ...m the peripheral devices and or the connecting part check the case temperature Tw refer left diagram and control the temperature Tw to be between 5 and 70 in case of L4 5 and 60 in case of L5 L6 Precaution on the inlet hole The air flow taken in through inlet holes and vented out through cooling fan enables this product cooled down Therefore when installing the product to your system do not to blo...

Page 40: ... Mitsubishi Electric Corporation 40 Chapter 3 Installation TM XJ959A ...

Page 41: ...rface of CIS Set the object as shown in left diagram Set the left side mark of the object at Bottom view close to the 1st pixel position Transfer the object to the direction as shown in figure 3 1 1 Scan surface Object transportation direction Scanning Window 41 1st pixel Object transportation direction Scanning Window 3 1 Installation 1st pixel TM XJ959A ...

Page 42: ... B mm Dimension C mm KD6R1064DXL NL 550 55 0 4 531 05 0 4 517 05 0 4 KD6R1247DXL NL 642 05 0 43 622 55 0 43 608 55 0 43 KD6R1688DXL NL 862 55 0 47 843 05 0 47 829 05 0 47 42 Datum hole Datum hole Internal thread to install CIS into your equipment Internal thread to install CIS into your equipment Datum hole Datum hole Slot Slot Dimension Conversion Table L4 L5 L6 TM XJ959A ...

Page 43: ...ion label is pasted on the product to alert it There is a connection point of Rod Lends Arrays in L5 L6 products The caution label is pasted on the connection point of Rod Lends Arrays When you bring and install to your equipment please do not hold the connection point of Rod Lends Arrays the area which the caution label is pasted on This product may be broken if the excessive power is pressed on ...

Page 44: ...es to fix between CIS and your equipment in the bracket prepared by customer as slot Detail is shown in next page To install CIS in your system please use all of fastening points 12points Recommended way to fasten torque is shown in below table Material of screw Fastening torque N cm Iron strength ranking 4 6 165 16 Stainless SUS 304 144 14 Brass C3601BD 96 9 A frame of CIS is made of aluminum Whe...

Page 45: ... of CIS please make the through holes to fix between CIS and your equipment in the bracket prepared by customer as slot The example to fix the CIS is shown in below figure Please make a slot of Y direction Transport direction Please keep adjustment width 1mm or more Through hole Slot Fasting to your system by screw 45 Bracket prepared by customer 3 1 Installation X Scanning Direction Y Transport D...

Page 46: ...t is used in high temperature and low temperature Strong force is occurred on the fixing point of CIS 1 2 3 fastened by the screws To avoid it please fix it at least 2 points of 3 fixing points by LM guide etc to absorb difference of thermal expansion In addition if the installing structure of CIS in your equipment is made of Aluminum and thermal expansion coefficient is matched between CIS and in...

Page 47: ... Mitsubishi Electric Corporation 3 1 Installation 47 3 1 10 Bottom View Communication Port D1 Communication Port D1 Communication Port D5 L4 KD6R1064DXL NL L5 KD6R1247DXL NL L6 KD6R1688DXL NL TM XJ959A ...

Page 48: ...onnect all power lines 5V marked by Item No Model L4 L5 Power supply for CIS 5V V1 V2 V3 Camera Link Connectors Master communication port Masters D1 D2 D3 D4 Slaves D5 D6 D7 D8 Item No Model L6 Power supply for CIS 5V V1 V2 V3 Camera Link Connectors Master communication port Slaves D1 D2 D3 D4 Masters D5 D6 D7 D8 Slaves D9 D10 D11 D12 L4 L5 L6 Camera Link is a registered trademark of AIA Automated...

Page 49: ...own in the following table have to be prepared by the users details are shown from the next pages Note that the necessary cables are different by product to use Remarks Be reminded the necessary cables shown as are included in the trial set of loaner CIS However those items are NOT INCLUDED in this product and need to be prepared by users when you purchase this product 3 2 Preparation Camera Link ...

Page 50: ...he power supply and CIS is recommended Cable standard AWG22 approx 2m AWG20 approx 3m AWG18 approx 5m 3 2 1 Preparation by users DC5V power cable Following cable connectors are recommended Housing DAU 15S F0R JAE Contact socket 030 50634 JAE CIS connector is DAU 15P F0R JAE and the contact pin is 030 50635 JAE Pin assignment of CIS connector is as shown below 50 3 2 Preparation 画像処理基板画像処理基板ＩＦ基板...

Page 51: ...ame grabber board Prepare Frame Grabber board or PC with Grabber board installed supporting Camera Link Remarks CIS does not support PoCL Set the Frame Grabber board settings NOT to supply 12V power over the Camera Link cable DC5V power Supply more than the current capacity listed in below No Configuration Current capacity A L4 L5 L6 1 KD DXL series 20 24 31 3 2 Preparation L4 L5 L6 Camera Link is...

Page 52: ...llumination control prepare the cable to connect with the external illumination Cable with following connectors are recommended Housing DEU 9P F0R JAE Contact pin 030 50641 JAE CIS connector has DEU 9S F0R JAE Contact socket has 030 50640 JAE Reference Illumination trigger signal timing chart 52 Pin No Name I O Remarks 1 ＮＣ 2 3 4 OUT PULSE1 O 3 3V LVTTL 5 ＮＣ 6 7 8 OUT PULSE2 O 3 3V LVTTL 9 ＧＮＤ O 3...

Page 53: ... 2 Camera Link cable Camera Link cable Camera Link cable Camera Link cable To external illumination Remarks If you supply voltage from several power sources use the common GND Power lines V1 V3 must be connected Master Communication port External illumination control cable 3 3 Connections Remarks When you use several Grabber boards the external sync signal can be provided only through Master Commu...

Page 54: ...ink cable Camera Link cable Camera Link cable Camera Link cable To external illumination Remarks If you supply voltage from several power sources use the common GND Power lines V1 V2 V3 must be connected Master Communication port External illumination control cable 3 3 Connections Remarks When you use several Grabber boards the external sync signal can be provided only through Master Communication...

Page 55: ...o external illumination Remarks If you supply voltage from several power sources use the common GND Power lines V1 V2 V3 must be connected Master Communication port External illumination control cable 3 3 Connections Remarks When you use several Grabber boards the external sync signal can be provided only through Master Communication port Remark when changing Grabber board settings V3 DC5Vpower ca...

Page 56: ...en you remove screws 2 CIS does not support hot swap Make sure to power off CIS before connecting removing cables If the cables are connected removed while powered on it may cause failure on CIS 56 2 Fix CIS connectors and the cable by screws CIS has locknut D20418 J3R JAE M2 6 female Use M2 6 screw M2 5 screw M2 6 type JAE Lock screw etc which are applicable to fix cable connectors Recommended sc...

Page 57: ...ol for the main functions can be set only through Master Communication port L4 L5 D1 L6 D5 Remark when changing Grabber board settings 2 CIS does not support PoCL Set the Frame Grabber board settings NOT to supply 12V power over the Camera Link cable 3 Pin assignment of the Camera Link connectors are conformed to Camera Link standard 4 Recommended screwing torque is 12 N cm 3 3 Connections L4 L5 L...

Page 58: ...higher torque than recommended Otherwise locknut on CIS may be loosened or removed when you remove screws 2 CIS does not support hot swap Make sure to power off CIS before connecting removing cables If the cables are connected removed while powered on it may cause failure on CIS 3 3 Connections Non illumination type CIS DXL NL series outputs a trigger signal from connector L1 that is used to synch...

Page 59: ... Mitsubishi Electric Corporation 59 Chapter 4 How to control CIS TM XJ959A ...

Page 60: ... Appendix A for the register list Status LED will turn to green after boot up Boot up period after power on is about 30seconds Settings of this product can be controlled by UART via SERTC SERTFG pin on the Camera Link Baud rate initial setting is 9 6kbps 4 1 Startup procedure Camera Link is a registered trademark of AIA Automated Imaging Association The picture data can be taken by software which ...

Page 61: ... transfer Green 0 5 sec LED blink Link established transferring stream Red 0 5 sec LED blink CRC error Ch1 Ch2 Ch3 Ch4 61 ＬＥＤ状態ステータス Ch1 3 Red LED on Ch4 OFF FPGA abnormal temperature of I F board Ch1 4 OFF Ch2 3 Orange LED on System boot FPGA configuration of I F board Ch1 Orange LED on Ch2 4 OFF System boot FPGA reset status of I F board Ch1 2 4 OFF Ch3 Orange LED on System boot Initialize IF b...

Page 62: ...Camera Link and the 1st signal block Connector D1 to D4 is the Master block Main functions of the CIS can be controlled through the D1 of Master block Slave block is used only for receiving picture data In case of using of the external sync mode input trigger signal to the 1st Master communication port D1 No input required for the internal sync mode L6 type have three signal blocks for Camera Link...

Page 63: ...re L term more than 0 2us of XRDSYNC 3 If you input the sync signal created by an encoder on the object conveyer through the Grabber boards the scan timing of this product can be synchronized with the motion of the object Remarks 1 Input set the longer sync signal cycle than the line cycle Improper image data is output if the sync signal cycle is shorter than necessary line cycle 2 Do not use TBD ...

Page 64: ... Mitsubishi Electric Corporation 64 Chapter 5 Getting started TM XJ959A ...

Page 65: ...port direction Original B G R γ correction OFF Overwrap output OFF Mono mode OFF Color output Initial Setting Select Boot Select Factory Default Correction Select Only 600dpi Dark and White Correction Data Correction Data Only 600dpi 5 1 1 Initial settings CIS initial settings 1 Initial settings of this product are described on the left table when you power on the product without any uses after th...

Page 66: ...t output change in a continuous operation Remark 1 When using Dark White Correction provide continuous External Triggers or select Internal Sync mode 2 Generate your Dark White Correction data every time when you scan your object System Boot completion Send Initial settings Input Sync Signal Dark Correction Illumination LED Control ON White Correction Start data output Initial Setting Select 1 Ini...

Page 67: ...x00 0x00 0x72 0x00 0x00 0x00 0x00 0x01 0x0D 2 Register Read Example Read setting data from UserSet_BootSet_select Send 0x00 0x00 0x04 0x00 0x00 0x72 0x40 0x00 0x00 0x00 0x00 0x0D Receive 0x00 0x00 0x00 Operation Succeed Example In case of selecting User Setting1 Receive 0x00 0x00 0x04 0x00 0x00 0x00 0x01 Operation Succeed Completed OK No Item Size Byte Description Start Code 3 Read 0x00 0x00 0x04 ...

Page 68: ...tting data when turn on this product 2 If changing the resolution please execute UserSet_Use_ dpi command shown in next page prior to save white dark correction data 68 Address Register name R W Parameter Data Function Initial 7200h UserSet_1_Save R W 1 Save CIS settings to User Setting 1 on Flash Memory 7204h UserSet_2_Save R W 1 Save CIS settings to User Setting 2 on Flash Memory 7208h UserSet_3...

Page 69: ...ich is enabled by this command Remark 1 Due to all correction data is saved read the startup is slow therefore it is recommended to set the unused resolution setting to Parameter Data 0 2 When executing UserSet_ _Save the correction data of the resolution set to disable is reset 3 The setting of this command is also valid after turn off CIS and correction data is reflected when turn on CIS 69 Addr...

Page 70: ...to select from 9 6kbps 19 2kbps 115 2kbps Initial value is 9 6kbps 2 Setting time of time out for UART communication Setting the time which is able to resume to receive the command if sending incorrect command and no reply from CIS Initial value is 30 seconds Parameter Data 150 70 Address Register name R W Parameter Data Function Initial 7004h BaudRateSelect R W 0 to 2 Switch baud rate of UART com...

Page 71: ...ration Full Configuration Deca Configuration 8bit Modes 80bit and 10bit Modes 80bit Supported Output Mode Legend Supported Not supported 71 Address Register name R W Parameter Data Function Initial 6010h PixelFormat R W 0401h 0402h 0101h 0102h Switch output image format 0401h 24bit RGB color 0402h 30bit RGB color 0101h 8bit mono 0102h 10bit mono 0401h 600Ch CameraLink Config R W 0 to 3 Switch Came...

Page 72: ...ut clock frequency Refer to below tables for relationship of parameter vs clock frequency 28 Camera Link is a trade mark registered by AIA Automated Imaging Association Relationship of parameter data vs clock frequency 5 2 Setting Output Clock Frequency Setting Parameter Data Clock Frequency MHz Parameter Data Clock Frequency MHz Parameter Data Clock Frequency MHz 0 0x00 48 0 11 0x0B 57 6 22 0x16 ...

Page 73: ...e data is outputted from max 3 connectors D1 D5 D9 if using Base Config This output method is called 1ch output This method is the standard output mode in ordinary operation and ex factory condition 2ch Output Image data is outputted from max 12 connectors D1 D12 if using Medium Full Deca Config Image data is outputted from max 6 connectors D1 D3 D5 D7 D9 D11 if using Base Config Above output meth...

Page 74: ...ual scanned data Determine an applicability of this function to your equipment or devices through an appropriate analysis or evaluation by the designer of such equipment 5 2 9 Switching Resolution in scan direction １ 600dpi Interpolation ON ２ 600dpi Interpolation OFF ３ 300dpi mode ４ 200dpi mode ５ 150dpi mode 74 Address Register name R W Parameter Data Function Initial 70B0h ResolutionSetting R W 0...

Page 75: ...xed You can change line frequency max 1 872 usec line Remark 1 In the external synchronization mode input a line synchronization signal with a reading frequency that matches the medium to be read or the CIS transport speed 75 Address Register name R W Parameter Data Function Initial 6028h TriggerMode R W 0 or 1 Set Sync Signal input source 0 Internal Sync mode 1 External Sync mode 0 7000h LinePeri...

Page 76: ...ng pulse signal for outside illumination The format of output signals suppose the construction of illumination which is shown below Upper stream side illumination A Glass Lower stream side illumination B 76 Address Register name R W Parameter Data Function Initial 7010h LedSelector R W 0 to 3 Illumination LED control 0 OFF Signal is not outputted from OUT PULSE1 and OUT PULSE2 1 Upper stream side ...

Page 77: ...Include an appropriate margin of line frequency variation when you set illumination Effective Period 3 If you set illumination Effective Period longer than Line Cycle reset at Initialize the next sync signal or the next timing of illumination Effective Period 77 Address Register name R W Parameter Data Function Initial 7014h LedPulseDivision R W 0 to 3 Set illumination Pulse division 0 OFF 1 2 pul...

Page 78: ...ng cycle electronic shutter exposure period Please regeneration the black correction data at appropriate intervals 3 If black correction is not performed correctly streaky variations may appear in the image 4 Turn off illumination when executing dark correction 5 2 13 Dark correction Function Corrects the variation of the dark outputs pixel by pixel Dark output Output based on illumination LED OFF...

Page 79: ...eflection ratio 3 Scanning Image has some unusual strips possibility by using incorrect white correction data caused by scanning scratches dirt and dusts on white reference object when re generate white correction data 4 This product has memory for saving correction data every resolution as same as dark correction The white correction data which is applied for CIS is automatically changed when res...

Page 80: ... When you set the register values based on hex number make sure the sign of Positive or Negative of the register value A setting example Register parameter data 2 decimal digit FFFFFFFEh hex digit 80 Address Register name R W Parameter Data Function Initial 70A0h DegitalGainEnable R W 0 or 1 Set PGA On Off 0 OFF 1 ON 0 70A4h DegitalGain_R R W 1024 to 3071 Set a value of Red PGA 0 to 4 0 0 70A8h De...

Page 81: ...unction Specification 5 2 16 Line adjustment Each line of RGB photo diodes on Sensor IC is assembled based on 600 dpi as described above Line adjustment function creates internal line delay by using embedded line memory and adjust each line data position at initial setting Address Register name R W Parameter Data Function Initial 70C0h LineAdjustment Enable R W 0 or 1 Set Line adjustment On Off 0 ...

Page 82: ...ails of γ correction refer to the Function Specification 82 Address Register name R W Parameter Data Function Initial 70E0h GammaCorrectionEnable R W 0 or 1 Set γ correction On Off 0 OFF 1 ON 0 5 2 Setting Gamma Correction TM XJ959A 0 256 512 768 1024 Output GMSH_01 Gamma Table Threshold 256 512 768 1024 Input GMSH_02 GMSH_03 Zone0 Zone1 Zone2 Zone3 Zone0 0 128 gradations 0 8bit SRAM FFh 00h 9 8 7...

Page 83: ... and set MonoModeSelect 1 Luminance value each of R G and B pixels outputs becomes the above value providing monochrome image 83 Address Register name R W Parameter Data Function Initial 7110h MonoModeSelect R W 0 to 3 Select Mono mode This function can change the output of RGB color mode Mono mode 0 Green pixel output 1 Luminance value output 2 Red pixel output 3 Blue pixel output RGB color mode ...

Page 84: ...e of ShutterEnd is less than A or 130 some defective images are output When you set the value of ShutterEnd greater than Line cycle x35 6 a sync signal might be ignored and the number of the output line may not correspond to the line cycle When you use external trigger mode keep a margin between the value of ShutterEnd and Line cycle 3 Set the value of ShutterWidth_R G B filfilling with the follow...

Page 85: ...he total overwrapped image data correspond to the 6 1mm width of the acquired image Number of the added pixels 144 pixels 600dpi 72 pixels 300dpi 48 pixels 200dpi 36 pixels 150dpi 85 Address Register name R W Parameter Data Function Initial 7120h OverlapEnable R W 0 or 1 Set Overwrap output between the multi signal blocks and between the multi channels On Off 0 OFF 1 ON 0 5 2 Setting Overwrap Outp...

Page 86: ...nimum of Width every each setting When a value of Width is bigger than the number of the pixels that CIS really outputs the data of the dummy pixel are output at the end There are no 600dpi pixel interpolation and the initial value of Width of each model sets the value that supported without overlap 3 Please set an even number when the output pixels is set at the 2ch setting The setting with the o...

Page 87: ...e data is not output 3 After using Test pattern function please turn off turn on CIS prior to operate CIS to take the image If without turn off CIS incorrect picture is output from CIS 87 Address Register name R W Parameter Data Function Initial 6020h TestImageSelector R W 0 to 3 Set test pattern 0 OFF 1 Grey ramp horizontal 2 Grey ramp vertical 3 RGBW 0 6024h TestLineRate R W 0 to 55000 Set line ...

Page 88: ...ched with your frame grabber the software indicates the last value you operated read This value will not be updated until you will operate read again 88 Address Register name R W Parameter Data Function Initial 7224h DeviceTemperature Mainboard R Indicate an internal temperature of FPGA on Image processing board When using multiple image processing boards this function indicates the maximum value ...

Page 89: ...sure Therefore it sets the period to prohibit reinputting sync signal Remark 1 Set the PES Max Line Period is longer than cycle time of input sync signal 2 Set the PES Prohibited Time according to below range 1 max line rate Prohibited Time cycle time of input sync signal Max line rate is change by data output format output frequency output resolution Refer to p 31 for detail 89 Address Register n...

Page 90: ...g test pattern 0 OFF 1 Grey ramp horizontal 2 Grey ramp vertical 3 RGBW 0 6024h TestLineRate R W 0 to 55000 Setting line rate for test pattern ܮ ܴܽ ݐ ݖܪ register value 55000 6028h TriggerMode R W 0 or 1 Setting source of sync Signal 0 Internal Sync Mode 1 External Sync Mode 0 602Ch TestTriggerMode R W 0 or 1 Setting source of sync Signal 0 External Sync Signal 1 Internal Sync Mode operate based on...

Page 91: ... D12 L6 use only Fixed to 0 0 6054h OutputCh_Select R W 0 to 1 Setting number of output channel 0 Ch1 only 1 Ch1 and Ch2 0 6058h CLPLLLockStatus_1 R 0 to 1 PLL lock status of clock signal for output image from Camera Link Connector D1 D4 0 Locked 1 Unlocked 0 605Ch CLPLLLockStatus_2 R 0 to 1 PLL lock status of clock signal for output image from Camera Link Connector D5 D8 0 Locked 1 Unlocked 0 606...

Page 92: ...eriod or pulse width 450 7020h LedEffectivePeriod R W 0 to 65535 Set illumination LED Effective Period 692 7030h ShutterEnable R W 0 or 1 Set Electric shutter On Off 0 OFF 1 ON 0 7034h ShutterEnd R W 0 to 32765 Set exposure end timing 130 7038h ShutterWidth_R R W 1 to 32764 Set Red exposure period 1 703Ch ShutterWidth_G R W 1 to 32764 Set Green exposure period 1 7040h ShutterWidth_B R W 1 to 32764...

Page 93: ...ue PGA 0 to 4 0 0 70B0h ResolutionSetting R W 0 to 4 Set Resolution and Interpolation On Off 0 600dpi Interpolation ON 1 600dpi Interpolation OFF 2 300dpi mode 3 200dpi mode 4 150dpi mode Interpolation is not supported on 300 200 and 150dpi modes 1 70C0h LineAdjustment Enable R W 0 or 1 Set Line adjustment On Off 0 OFF 1 ON 1 70C4h LineAdjustmentDirection R W 0 or 1 Set transport direction 0 Norma...

Page 94: ...γ correction for Blue 223 7104h GammaThreshhold3_B R W 0 to 1023 Set Threshold value 3 of γ correction for Blue 544 7110h MonoModeSelect R W 0 or 1 Select Mono mode This function can change the output of RGB color mode Mono mode 0 Green pixel output 1 Luminance value output 2 Red pixel output 3 Blue pixel output RGB color mode 0 Color output 1 Luminance value output 2 prohibit selection 3 prohibit...

Page 95: ...normal temperature of FPGA on I F board 7240h UserSet_BootSet_select R W 0 to 3 Select a setting to boot after power ON 0 Factory Setting 1 User Setting 1 2 User Setting 2 3 User setting 3 0 7244h UserSet_Boot_Error R 0 to 7 Error flag of booting CIS 0 or 1 at bit0 normal operation 1 at bit1 Error of User setting value 1 at bit2 Error of FPGA starting 7248h UserSet_Use_600dpi R W 0 to 1 Correction...

Page 96: ...ention for exposure saturation On Off 0 OFF 1 ON 0 7404h PES_MaxLinePeriod R W 0 to 65535 Setting the period to judge whether occurring the condition without external sync signal or not 3840 7408h PES_ProhibitedTime R W 0 to 65535 Setting prohibited period for resuming to input sync signal 1280 Appendix A Control register list TM XJ959A ...

Page 97: ... 4 OFF Ch1 2 4 OFF Ch3 Orange This status shows a failure of System boot operation of this product If an appropriate voltage is not provided to CIS this status happens Please check the following points Is the same voltage supplied as the pin assignment table supplied to each terminal of the V1V3 connector that supplies DC5V If 5V and GND pins specified on the pin assignment table are not connected...

Page 98: ...ng fan If there is nothing that bothers the cooling fan s operations the cooling fan may be broken or at the end of the life time 5 Error indication register DeviceError 1 at 1bit DeviceError 2 3 6 7 Error indication register DeviceError 1 at 2bit DeviceError 4 5 6 7 This status indicates an abnormal temperature of FPGA Make sure if the surrounding temperature of this product is high or not When n...

Page 99: ...t D1 D2 D3 D4 D5 D6 D7 D8 1ch Output D1 D2 D5 D6 Deca 8bit Mono 10bit Mono 2ch Output D1 D2 D3 D4 D5 D6 D7 D8 1ch Output D1 D2 D5 D6 Camera Link Configuration Output ch Image Data Output Connector Base 24bit RGB Color 8bitMono 10bit Mono 2ch Output D1 D3 D5 D7 D9 D11 1ch Output D1 D5 D9 Medium 24bit RGB Color 30bit RGB Color 8bit Mono 10bit Mono 2ch Output D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 1c...

Page 100: ...IN12 Port E4 TxIN13 Port E5 Tx14 Port E7 TxIN13 Port E5 TxIN14 Port E6 Tx10 Port F0 TxIN14 Port E6 TxIN10 Port E7 Tx11 Port F1 TxIN15 Port E7 TxIN11 Port F0 Tx15 Port F2 TxIN16 Port F0 TxIN15 Port F1 Tx18 Port F3 TxIN17 Port F1 TxIN18 Port F2 Tx19 Port F4 TxIN18 Port F2 TxIN19 Port F3 Tx20 Port F5 TxIN19 Port F3 TxIN20 Port F4 Tx21 Port F6 TxIN20 Port F4 TxIN21 Port F5 Tx22 Port F7 TxIN21 Port F5 ...

Page 101: ...OUT Function R1 2 7 0 Positive OUT Red Output Data R1 2 0 LSB R1 2 7 MSB 8bit G1 2 7 0 Positive OUT Green Output Data G1 2 0 LSB G1 2 7 MSB 8bit B1 2 7 0 Positive OUT Blue Output Data B1 2 0 LSB B1 2 7 MSB 8bit LVAL Positive OUT Line Valid Signal Valid Line FVAL Positive OUT Frame Valid Signal Valid Frame DVAL Positive OUT Data Valid Signal Appendix D Camera Link Configuration Bit Assignment TM XJ...

Page 102: ...1 3 M3 3 Port A4 M1 4 nc Port A4 M1 4 M3 4 Port A5 M1 5 nc Port A5 M1 5 M3 5 Port A6 M1 6 nc Port A6 M1 6 M3 6 Port A7 M1 7 MSB nc Port A7 M1 7 MSB M3 7 MSB Port B0 M2 0 LSB nc Port B0 M2 0 LSB M4 0 LSB Port B1 M2 1 nc Port B1 M2 1 M4 1 Port B2 M2 2 nc Port B2 M2 2 M4 2 Port B3 M2 3 nc Port B3 M2 3 M4 3 Port B4 M2 4 nc Port B4 M2 4 M4 4 Port B5 M2 5 nc Port B5 M2 5 M4 5 Port B6 M2 6 nc Port B6 M2 ...

Page 103: ...ort A4 M1 4 M3 4 Port A5 M1 5 nc Port A5 M1 5 M3 5 Port A6 M1 6 nc Port A6 M1 6 M3 6 Port A7 M1 7 nc Port A7 M1 7 M3 7 Port B0 M1 8 nc Port B0 M1 8 M3 8 Port B1 M1 9 MSB nc Port B1 M1 9 MSB M3 9 MSB Port B2 nc nc Port B2 nc nc Port B3 nc nc Port B3 nc nc Port B4 M2 8 nc Port B4 M2 8 M4 8 Port B5 M2 9 MSB nc Port B5 M2 9 MSB M4 9 MSB Port B6 nc nc Port B6 nc nc Port B7 nc nc Port B7 nc nc Port C0 M...

Page 104: ...nc Port C4 B1 4 nc Port F4 B2 4 nc Port C5 B1 5 nc Port F5 B2 5 nc Port C6 B1 6 nc Port F6 B2 6 nc Port C7 B1 7 MSB nc Port F7 B2 7 MSB nc LVAL LVAL nc LVAL LVAL nc FVAL FVAL nc FVAL FVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 Connector Connector D3 D7 D11 Connector D1 D5 D9 Connector D2 D6 D10 Connector D4 D8 D12 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 R1 0 LSB R...

Page 105: ... 9 MSB nc Port C2 B1 2 nc Port F2 nc nc Port C3 B1 3 nc Port F3 nc nc Port C4 B1 4 nc Port F4 nc nc Port C5 B1 5 nc Port F5 nc nc Port C6 B1 6 nc Port F6 nc nc Port C7 B1 7 nc Port F7 nc nc LVAL LVAL nc LVAL LVAL nc FVAL FVAL nc FVAL FVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 1ch Output Connector D3 D7 D11 Connector D1 D5 D9 Connector D2 D6 D10 Connector D4 D8 D12 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 P...

Page 106: ...c Port C5 M3 5 nc Port F5 nc nc Port C6 M3 6 nc Port F6 nc nc Port C7 M3 7 MSB nc Port F7 nc nc LVAL LVAL nc LVAL LVAL nc FVAL FVAL nc FVAL FVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 Connector Connector 1ch Output Connector D2 D6 D10 Connector D4 D8 D12 Connector D1 D5 D9 Connector D3 D7 D11 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 M1 0 LSB M5 0 LSB Port D0 M4 0 L...

Page 107: ...F4 M4 8 nc Port C5 M2 5 nc Port F5 M4 9 MSB nc Port C6 M2 6 nc Port F6 nc nc Port C7 M2 7 nc Port F7 nc nc LVAL LVAL nc LVAL LVAL nc FVAL FVAL nc FVAL FVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 Connector D2 D6 D10 Connector D4 D8 D12 Connector D1 D5 D9 Connector D3 D7 D11 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 M1 0 LSB M5 0 LSB Port D0 M4 0 LSB M8 0 LSB Port A1 ...

Page 108: ...AL LVAL nc FVAL FVAL nc FVAL FVAL nc FVAL FVAL nc DVAL DVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 R1 0 LSB R4 0 LSB Port D0 R2 0 LSB R5 0 LSB Port G0 R3 0 LSB R6 0 LSB Port A1 R1 1 R4 1 Port D1 R2 1 R5 1 Port G1 R3 1 R6 1 Port A2 R1 2 R4 2 Port D2 R2 2 R5 2 Port G2 R3 2 R6 2 Port A3 R1 3 R...

Page 109: ...AL LVAL nc LVAL LVAL nc LVAL LVAL nc FVAL FVAL nc FVAL FVAL nc FVAL FVAL nc DVAL DVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 R1 0 LSB R3 0 LSB Port D0 B1 0 LSB B3 0 LSB Port G0 G2 4 G4 4 Port A1 R1 1 R3 1 Port D1 B1 1 B3 1 Port G1 G2 5 G4 5 Port A2 R1 2 R3 2 Port D2 B1 2 B3 2 Port G2 G2 6 G...

Page 110: ... DVAL nc DVAL DVAL nc DVAL DVAL nc 1ch出力時 Port コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 M1 0 LSB M7 0 LSB Port D0 M3 0 LSB M9 0 LSB Port G0 M5 4 M11 4 Port A1 M1 1 M7 1 Port D1 M3 1 M9 1 Port G1 M5 5 M11 5 Port A2 M1 2 M7 2 Port D2 M3 2 M9 2 Port G2 M5 6 M11 6 Port A3 M1 3 M7 3 Port D3 M3 3 M9 3 Port G3 M5 7 M11 7 Port A4 M1 4 M7 4 ...

Page 111: ...D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 M1 0 M11 0 Port D2 M4 2 M14 2 Port G5 M7 5 M17 5 Port A1 M1 1 M11 1 Port D3 M4 3 M14 3 Port G6 M7 6 M17 6 Port A2 M1 2 M11 2 Port D4 M4 4 M14 4 Port G7 M7 7 MSB M17 7 MSB Port A3 M1 3 M11 3 Port D5 M4 5 M14 5 Port H0 M8 0 M18 0 Port A4 M1 4 M11 4 Port D6 M4 6 M14 6 Port H1 M8 1 M18 1 Port A5 M1 5 M11...

Page 112: ...t コネクタ D1 D5 D7 コネクタ D3 D9 D11 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port コネクタ D2 D6 D8 コネクタ D4 D10 D12 Port A0 M1 2 M9 2 Port D0 M4 2 M12 2 Port G0 M7 2 M15 2 Port A1 M1 3 M9 3 Port D1 M4 3 M12 3 Port G1 M7 3 M15 3 Port A2 M1 4 M9 4 Port D2 M4 4 M12 4 Port G2 M7 4 M15 4 Port A3 M1 5 M9 5 Port D3 M4 5 M12 5 Port G3 M7 5 M15 5 Port A4 M1 6 M9 6 Port D4 M4 6 M12 6 Port G4 M7 6 M15 6 Port A5 M1 7 M9 7 P...

Page 113: ...0dpi Interpolation Enable 12145 12998 13872 15606 13872 13012 12998 600dpi Interpolation Disable 12096 12960 13824 15552 13824 12960 12960 300dpi 6048 6480 6912 7776 6912 6480 6480 200dpi 4032 4320 4608 5184 4608 4320 4320 150dpi 3024 3240 3456 3888 3456 3240 3240 600dpi Interpolation Enable 12289 14016 14016 13156 600dpi Interpolation Disable 12240 13968 13968 13104 300dpi 6120 6984 6984 6552 200...

Page 114: ...le of Width setting Number of Ch Overlap Resolution Signal block 1 Pixel Signal block 2 Pixel 1ch Overlap Disable Overlap Enable 600dpi Pixels on no overlap of Ch1 in Signal block2 it is the same Pixels on no overlap of Ch1 in Signal block2 it is the same Signal block 1 Pixel Signal block 2 Pixel 2ch Overlap Disable Overlap Enable 600dpi Ch1 Connector D1 D2 Ch2 Connector D3 D4 Ch1 Connector D5 D6 ...

Page 115: ...terpo lation Output Pixels by Connector Sets when using 2ch Output pixel D1 D2 D1 for Base Config Only D3 D4 D3 for Base Config Only D5 D6 D5 for Base Config Only D7 D8 D7 for Base Config Only 600dpi Disable 1 6048 6049 12096 12097 18576 18577 25056 Enable 1 6073 6074 12145 12146 18644 18645 25143 300dpi Disable 1 3024 3025 6048 6049 9288 9289 12528 200dpi Disable 1 2016 2017 4032 4033 6192 6193 8...

Page 116: ...ly D7 D8 D7 for Base Config Only 600dpi Disable 1 6912 6913 13824 13825 21600 21601 29376 Enable 1 6936 6937 13872 13873 21675 21676 29478 300dpi Disable 1 3456 3457 6912 6913 10800 10801 14688 200dpi Disable 1 2304 2305 4608 4609 7200 7201 9792 150dpi Disable 1 1728 1729 3456 3457 5400 5401 7344 Resolutio ns Interpolat ion Output Pixels by Connector Sets when using 2ch Output pixel D1 D2 D1 for B...

Page 117: ...3457 6696 6697 9936 Resolution Interpolation Output Pixels by Connector Sets when using 1ch Output pixel D1 D2 D1 for Base Config Only D5 D6 D5 for Base Config Only D9 D10 D9 for Base Config Only 600dpi Disable 1 13968 13824 Overlap 144 pixel 13825 26928 26784 Overlap 144 pixel 26785 39744 No overlapped Enable 1 14016 13872 Overlap 144 pixel 13873 27028 26884 Overlap 144 pixel 26885 39882 No overl...

Page 118: ...5 for Base Config Only D7 D8 D7 for Base Config Only D9 D10 D9 for Base Config Only D11 D12 D11 for Base Config Only 600dpi Disable 1 7056 6912 Overlap 144 pixel 6913 13968 13824 Overlap 144 pixel 13825 20448 20304 Overlap 144 pixel 20305 26928 26784 Overlap 144 pixel 26785 33336 33192 Overlap 144 pixel 33193 39744 No overlapped Enable 1 7080 6936 Overlap 144 pixel 6937 14016 13872 Overlap 144 pix...

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