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Milnor 72044SR2 Mechanical Parts And Service Download Page 4

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Pellerin Milnor Corporation

How to Do a Caliper Overhaul .......................................................................................42
How to Change Hydraulic Fluid and Remove (Bleed) Air from the Brake

Circuit ............................................................................................................43

How to Adjust the Connection between the Brake Cylinder and the Air

Cylinder ..........................................................................................................46

Operation of Brake Systems...........................................................................................48

How to Apply the Brake for Machines with a "Break Release" Output ................48
How to Release the Brake for Machines with a "Brake Release" Output ..............49
How to Apply and then Release the Brake Quickly...............................................49
How the Brake Operates on Divided Cylinder Machines ......................................49
The Second Brake...................................................................................................50

Drive Chart

72044SR2, SR3

.......................................................................................................51

Drive Base

72044SR2

...............................................................................................................54

Jackshaft

72044WR2, 72044SR2

.................................................................................................59

Air Clutch

72044WR2, 72044SR2

...............................................................................................62

Reducer Air Seal ....................................................................................................................63
Upper Brake Assembly

72044SR2/SR3

.....................................................................................64

Main Bearing and Seal Replacement for Divided Cylinder Machines .................................66

Removing the Bearing (Front or Rear)...........................................................................67
Removing the Bearing Housing (Bearing and Seal Carrier), Seal Sleeve, and Seals

(Front or Rear) ................................................................................................68

Precautions for Bearing Replacement ............................................................................69
Replacing the Bearing Housing, Seal Sleeve, and Seals (Front or Rear).......................70
Measuring Unmounted Clearance and Setting Bearing (Front or Rear) ........................72
Tightening Bearing(s) (Front and/or Rear).....................................................................74

Shaft and Bearing Components

72044WR2, 72044WR3, 72044SR2, 72044SR3

............................76

Autospot Drive Motor

72044WR2, 72044SR2

............................................................................80

4 Inch Idler Shaft Bearing

72044SR2

.......................................................................................82

Lower Disc Brake Installation

6044SR2, 6044SR3, 7244SR2

......................................................84

Lower Disc Brake Split Bearing Parts and Assembly

6044SR2, 72044SR2/SR3

........................89

Assembly Procedure ..............................................................................................................90

3 Frame & Suspension....................................................................................................................94

Suspension Adjustments for Divided Cylinder Machines .....................................................94

How Shell Adjustments are Made ..................................................................................94
Shell Hanging Dimensions and Adjustment Procedures................................................95
Push-Down Travel Dimensions and Adjustment Procedures.........................................97

42" Divided Cylinder Machines .............................................................................97
60" Divided Cylinder Machines .............................................................................98

Hold Down Adjustment

6044SR2/SR3, 6044WR2/WR3, 72044SR2/SR3, 72044WR2/WR3

............100

Push Down Components

72044WR2, SR2

...............................................................................102

Suspension Cylinder Assemblies

42031,42044,52038,60044,72044

...........................................105

Suspension Cylinder Locations ...........................................................................................108

4 Shell, Cylinder & Door..............................................................................................................110

Shell Doors

72044WR3, 72044SR2

...........................................................................................112

Door Latch ...........................................................................................................................115
Cylinder Assembly and Cylinder Door Installation

6044SR2, 7244SR2

..................................116

Cylinder Doors 3 pocket

7244WR3, 7244SR3

..........................................................................121

Contents

Summary of Contents for 72044SR2

Page 1: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Mechanical Parts and Service 72044SR2 SR3 Manual Number MCWG7M01 Edition ECN 2021173 ...

Page 2: ......

Page 3: ... also service hazards throughout manuals 13 Safety Placard Use and Placement 60044SR2 60044SR3 72044SR2 14 Safety Placard Use and Placement ISO 60044SR2 60044SR3 72044SR2 16 Belt Guards 72044SR2 18 Torque Requirements for Fasteners 21 Torque Values 21 Fasteners Made of Carbon Steel 21 Without a Threadlocker 21 With a Threadlocker 23 Stainless Steel Fasteners 25 Preparation 26 How to Apply a Thread...

Page 4: ...ng Seal Sleeve and Seals Front or Rear 70 Measuring Unmounted Clearance and Setting Bearing Front or Rear 72 Tightening Bearing s Front and or Rear 74 Shaft and Bearing Components 72044WR2 72044WR3 72044SR2 72044SR3 76 Autospot Drive Motor 72044WR2 72044SR2 80 4 Inch Idler Shaft Bearing 72044SR2 82 Lower Disc Brake Installation 6044SR2 6044SR3 7244SR2 84 Lower Disc Brake Split Bearing Parts and As...

Page 5: ...nless Dump Valve 42044WR2 WR3 SR2 SR3 60044WR2 WR3 SR2 SR3 72044WR2 WR3 SR2 SR3 162 Drain Valve Body with Two Valves 72044WR2 72044SR2 165 9 Pneumatic 168 Servicing Air Cylinders 168 Brake Air Cylinder 172 Figures Figure 1 Soil Side 18 Figure 2 Clean Side 19 Figure 3 The Bolts in Milnor Equipment 21 Figure 4 Apply Threadlocker in a Blind Hole 26 Figure 5 Apply Threadlocker in a Through Hole 27 Fig...

Page 6: ...4 Installing Seal Sleeve in Bearing Housing 70 Figure 35 Installing the Bearing Housing Setting Fixture onto Housing 42 ma chine shown 71 Figure 36 Pushing the Bearing Housing into the Shell 60 Rapid load machine shown 71 Figure 37 Tightening the Bearing Housing into the Shell 42 machine shown 72 Figure 38 Measuring Bearing Unmounted Clearance bridge for 42 machine shown 73 Figure 39 Tightening th...

Page 7: ...lt Guards 72044SR2 19 Table 5 Torque Values for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant 21 Table 6 Torque Values for Standard Fasteners Larger Than 5 16 inch Diameters and No Lubricant 21 Table 7 Torque Values for Plated Fasteners with Maximum 5 16 inch Diameters and No Lubricant 22 Table 8 Torque Values for Plated Fasteners Larger Than 5 16 inch Diameters and No Lubri...

Page 8: ... Parts List Cylinder Doors 3 pocket 7244WR3 7244SR3 124 Table 38 Parts List Staph Barrier Cleanside 6044SR2 72044SR2 129 Table 39 Parts List Staphairtrol 60044SR2 72044SR2 131 Table 40 Parts List Air Operated Autospot and Sensing Unit 72044SR2 136 Table 41 Parts List Excursion Switch 6044SR2 6044SR3 7244SR2 138 Table 42 Parts List Air Chamber Level Switch 42044WR2 WR3 SR2 SR3 6044WR2 WR3 SR2 SR3 7...

Page 9: ...1 General Service Safety Related Components Pellerin Milnor Corporation 7 ...

Page 10: ...8 Pellerin Milnor Corporation BMP720097 19036 BRUUUM01 1 0000229985 A 4 D 6 12 5 19 11 43 AM Released General Service Safety Related Components ...

Page 11: ...is an electrical component give the schematic number if known If the component is a motor or an electrical control give the nameplate data from the used component To write to the Milnor factory Pellerin Milnor Corporation Post Office Box 400 Kenner LA 70063 0400 UNITED STATES Telephone 504 712 7775 Fax 504 469 9777 Email parts milnor com BNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47 AM Rel...

Page 12: ...ush Hazards Contact with moving components nor mally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not remove guards covers or panels Do not reach into the machine housing or frame Keep yourself and others off of machine Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergency to stop...

Page 13: ...explode or ignite in the cylinder drain trough or sewer The machine is designed for washing with water not any other solvent Processing can cause solvent containing goods to give off flammable vapors Do not use flammable solvents in processing Do not process goods containing flammable substances Consult with your local fire department public safety office and all insurance providers Safety Alert M...

Page 14: ... A damaged cylinder can rip apart dur ing extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfunction WARNING Explosion Hazards Inner door latches divided cylinder machines A damaged or improperly seated latch can cause the inner door to open dur ing operation damaging the cylinder and shell A damaged cylinder ...

Page 15: ...c power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tag out is called for in the service instructions Outside the USA abide by the O...

Page 16: ... If aluminum placard mounting holes are provided on machine Use 8 self tapping screws Legend A A Rear view B B Left view C C Front view D D Right view Safety Placard Use and Placement 2 Sheets 60044SR2 60044SR3 72044SR2 BPWG6M01 2020125 BPWG6M01 1 0000278949 A 4 A 5 3 19 20 10 13 AM Released General Service Safety Related Components ...

Page 17: ... column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 10 01 10627A NPLT DIV CYL STAPH WARN TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 30 01 10689A NPLT BELT HAZARD SM TCATA all 40 01 10648A NPLT GEAR HAZARD TCATA all 50 01 10685A NPLT BURN HAZARD TCATA all 60 01 10699B NPLT SERV HZRD ALUM TCATA Safety Placard Use and Placem...

Page 18: ... If aluminum placard mounting holes are provided on machine Use 8 self tapping screws Legend A A Rear view B B Left view C C Front view D D Right view Safety Placard Use and Placement ISO 2 Sheets 60044SR2 60044SR3 72044SR2 BPWG6M02 2020125 BPWG6M02 1 0000279131 A 4 3 19 20 10 18 AM Released General Service Safety Related Components ...

Page 19: ...shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 10 01 10627X NPLT DIVCYL SG WARNING FRT ISO all 20 01 10377 NPLTE WARNING 4X4 all 30 01 10628X NPLT NONTILT W E WARNING SIDE all 40 01 10648X NPLT ACTUATED VALVE WARN ISO all 50 01 10649X NPLT HOT BEHIND CVR WARN ISO Safety Placard Use and Placement ISO 2 Sheets 6...

Page 20: ...Soil Side Legend A A Detail view typical B B Detail view typical C C Detail view typical D Inside Belt Guards 3 Sheets 72044SR2 BPWG7M01 2020212 BPWG7M01 1 0000292166 A 4 A 3 5 18 20 3 31 PM Released General Service Safety Related Components ...

Page 21: ...onents all 1 03 06273 HOOD COVER BELTGUARD SS all 2 03 06274A BOTTOM FILLER BELTGRD 72SGSS all 3 03 06275 COVER UPPER BELTGUARD SS all 4 W3 06276 BELTGUARD WELDMENT SS all 5 03 06278 TOP FILLER BELTGUARD SS all 6 03 06279 BOTTOM WELD COVER SS all 7 03 06282 SUPPORT BOTTOM BELTGUARD SS all 8 60C075 TRUCK BUMPER 2 1 2ODW3 8HO 613 all 9 02 175039 DRIP SHEILD BELTGD 60 72 SG all 10 03 06416 AUTOSPOT C...

Page 22: ...nclature Comments all 15 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 16 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 17 15U240 FLATWASHER USS STD 3 8 ZNC P all 18 15P200 TRDCUT F HXWASHD 3 8 16X3 4NIK all 19 15K110 HEXCAPSCR 3 8 16UNC2AX1 5 GR5 all 20 17N071 NUT J TYP C33896 3816 3B 3 8 all 21 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 22 W3 06270 BELTGUARD WELD CS all 23 03 06274 BOTTOM FILLER BELTGUARD SS a...

Page 23: ...ilnor equipment NOTE Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_ torque_milnor xls 2002096 Fasteners Made of Carbon Steel BNUUUN02 C03 0000222448 A 4 B 3 A 3 1 2 20 2 14 PM Released Without a Threadlocker BNUUUN02 C04 0000222447 A 4 B 3 A 3 1 2 20 2 14 PM Released Table 5 Torque Values for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension ...

Page 24: ... 3230 2085 2827 1 3 8 x 12 746 1011 1672 2267 2712 3677 1 1 2 x 6 869 1178 1949 2642 3161 4286 2767 3751 1 1 2 x 12 979 1327 2194 2974 3557 4822 Table 7 Torque Values for Plated Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 49 6 76 9 107 12 95 ...

Page 25: ... 8 inch 5 8 to 7 8 inch 1 inch LocTite 222 OK LocTite 242 OK LocTite 262 OK LocTite 272 High temperature LocTite 277 OK NOTE The acceptable bolt size ranges for various LocTite threadlocking products is the LocTite manufacturer s general recommendation Specific applications sometime re quire that a LocTite product is applied to a bolt size outside the ranges shown here For example Milnor specifies...

Page 26: ...Grade 5 Grade 8 Grade BC Pound Feet N m Pound Feet N m Pound Feet N m Pound Feet N m 1 x 8 350 475 901 1222 1272 1725 1114 1510 1 x 12 383 519 986 1337 1392 1887 1 x 14 393 533 1012 1372 1428 1936 1 1 8 x 7 496 672 1111 1506 1802 2443 1577 2138 1 1 8 x 12 556 754 1247 1691 2022 2741 1 1 4 x 7 700 949 1568 2126 2544 3449 2226 3018 1 1 4 x 12 774 1049 1737 2355 2816 3818 1 3 8 x 6 917 1243 2056 2788...

Page 27: ...6 Torque Values for Stainless Steel Fasteners Larger Than 5 16 inch Dimension 316 Stainless 18 8 Stainless 18 8 Stainless with Loctite 767 Pound Feet N m Pound Feet N m Pound Feet N m 3 8 x 16 21 28 20 27 12 16 3 8 x 24 23 31 22 29 13 18 7 16 x 14 33 44 31 42 19 25 7 16 x 20 35 47 33 45 20 27 1 2 x 13 45 61 43 58 26 35 1 2 x 20 47 64 45 61 27 37 9 16 x 12 59 81 57 77 34 46 9 16 x 18 66 89 63 85 38...

Page 28: ...equal on the fasteners and the mating threads Let the primer dry for one minute minimum How to Apply a Threadlocker BNUUUN02 T02 0000222508 A 4 B 3 A 3 11 26 19 2 48 PM Released CAUTION Malfunction Hazard Heat vibration or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly Loose fas teners can cause malfunctions of the equipment Read the threadlocker manu...

Page 29: ...he bolt to the value shown in the correct table Table 9 Threadlocker by the Diame ter of the Bolt see below Note page 23 to Table 15 Torque Values for Stainless Steel Fas teners 5 16 inch and Smaller page 25 Figure 5 Apply Threadlocker in a Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area X Nut depth Disassembly BNUUUN02 C07 0000222444 A 4 B 3 A 3 11 26 ...

Page 30: ...death A machine in operation without safety guards is dangerous Drive belts can pull in your body or clothing Remove power from the machine when you do work on the mechanisms Stay out of the machine frame when you do a test on the machine Replace all covers before you put the machine into operation TIP Read these documents from the Gates Corporation www gates com to know more about pulley and belt...

Page 31: ...and Correct Condition Legend 1 Incorrect Too much pulley wear The belt touches the bottom of the groove 2 Correct The belt does not touch the bottom of the groove 3 Use a sheave pulley gage to see if grooves are worn Pulley and Shaft Position BNUUUM02 C04 0000274609 A 4 A 2 2 4 20 8 08 AM Released Align To adjust parts until they are in a correct position to other parts Always align components whe...

Page 32: ...nd shafts are parallel Keep Run Out in Tolerance BNUUUM02 C05 0000274606 A 4 A 2 2 4 20 8 08 AM Released Axial run out The difference between the minimum and maximum distance between the face of a pulley and a plane perpendicular to the pulley shaft Figure 10 item 1 Incorrect instal lation or damage can cause a pulley to be not at a 90 degree angle to the shaft Radial run out The difference betwee...

Page 33: ...gure 11 Typical Pulley Assembly View of Pulley Components Legend 1 Key 2 Bushing bolts Tighten bolts in a pattern that gives the same torque This will give minimum axial run out 3 Push off holes 4 Pulley Measure the radial run out of the pulley after you assemble Make sure that the center of the pulley is the same as the center of the shaft 5 Shaft Make sure that the shaft is not bent 6 Bushing Be...

Page 34: ...e Section or by incorrect tension explained in Section Slippage can cause belts to become too hot Belts must not have a temperature more than than 140F 60 C TIP The belt storage area must be cool and dry with no sun light TIP New and used belts can look the same These belts will have different strength properties and a small difference in length Figure 12 Types of Belt Damage What to Look For Lege...

Page 35: ...ent operate the machine in all of its standard conditions to make sure that the belt operates correctly For example operate a washer extractor in its full speed range with a full load of wet goods Adjust the tension when you first install a belt Do the adjustment again after 24 and 48 hours of operation All belts will become longer after a short time AV belt will move down in the grooves of the pu...

Page 36: ...ion Related Data Torque wrench Make the bushing bolts the same torque to get the minimum axial run out Figure 11 item 2 Laser straight edge or string Align pulleys Tools are listed in order of preference Section and Figure 15 Bubble level Align shafts Section and Figure 16 Dial indicator Measure run out Section and Figure 17 Sheave pulley gage Examine pulley wear Figure 8 A source for this tool is...

Page 37: ...nt in the maintenance manual for more data Some pulleys are too heavy for only one person to hold Pulley installation Figure 11 shows the typical pulley and bushing components Make sure that you keep run out tolerances when you assemble and tighten the components Belt installation Decrease the distance between the pulleys to put the belt on easily Assemble the components carefully Make sure that t...

Page 38: ...to make sure that all pulleys are in the same plane Straight edge String Legend 1 Straight edge 2 Four points where the straight edge must touch the pulleys 3 Space between the straight edge and the pulley This shows that the pulleys are not in the same plane 4 You can use a string as a straight edge if you hold it tight 5 Magnet mounted laser 6 Three targets to point the laser at Laser Drive Asse...

Page 39: ...same drive Figure 17 Dial indicator used to find the axial and radial run out of a pulley Axial Run out 1 Radial Run out 2 Legend 1 Dial indicator in position to measure axial run out 2 Dial indicator in position to measure radial run out BNWUUM03 2020125 BNWUUM03 0000277540 A 7 3 19 20 8 51 AM Released Disk Brake Maintenance BNWUUM03 C01 0000277539 A 4 A 7 A 2 2 27 20 1 48 PM Released NOTICE Remo...

Page 40: ...this instruction tells you to do work with electrical power on Remove power from the machine for all other mainte nance Obey safety codes Replace all guards and covers TIP During parts of this procedure when you open up the calipers or hydraulic lines put a cloth under the calipers to catch hydraulic fluid and parts that will fall For safety fully remove spilled hydraulic fluid after brake mainten...

Page 41: ... has an unusual color See Section How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit page 43 NOTE Brake fluid can become defective from heat in the brake system Brake fluid absorbs water from air Water in the brake system causes corrosion If necessary add new DOT 3 fluid to 0 25 inch 6 35 millimeters from the top of the reser voir Follow the precautions on the container 2 Ex...

Page 42: ...nts are tightly installed b Make sure that fittings are tight Make sure that there are no leaks How to Do a Friction Pad Replacement BNWUUM03 T02 0000277566 A 4 A 7 A 5 3 17 20 11 57 AM Released You must have the necessary replacement friction pads for your machine Refer to the brake parts document in your machine manual You will find part numbers for components or overhaul repair kits The overhau...

Page 43: ...r positions on the brake assembly Tighten the mounting bolts to 30 foot pounds 41 Newton meters 8 Bleed the brake See Section How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit page 43 9 Supply electrical power to the machine Drive Assemblies ...

Page 44: ...ali per a plug item 8 on the other 10 The hole in the spacer 11 Washer 12 One of the four valves to bleed the fluid 13 Nut 14 The pad thickness must be more than than 1 16 inches 2 mm above item 3 The Caliper and the Pad Fittings for the Hydraulic Inlet Look at the pad thickness above the top of the screw TIP Hydraulic fluid flows from one caliper to the other caliper Fluid flows through the conne...

Page 45: ...connection O rings Figure 19 item 7 f Replace the friction pads see Section How to Do a Friction Pad Replacement page 40 4 Replace the caliper halves as specified in Section How to Do a Friction Pad Replacement page 40 5 Bleed the brake circuit see Section How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit page 43 6 Supply electrical power to the machine How to Change Hydrau...

Page 46: ...al Tools to Re move Air Bleed Brakes and Used Hydraulic Fluid page 45 TIP The Vacula suction pump can do the work more quickly than by gravity and pres sure in the hydraulic cylinder It is also cleaner because all of the hydraulic fluid goes into the container supplied It helps you not spill the hydraulic fluid If you use a suction pump as shown in Figure 20 follow the manufacturer s instructions ...

Page 47: ...lean the contamination b Connect the tubing Figure 21 item 2 and container Figure 21 item 1 to the valve on the caliper Figure 18 item 7 c Open the valve d Add new fluid to flush out the lines e Apply release the brake see Section Operation of Brake Systems page 48 approxi mately 5 to 15 times This will flush the used fluid out of the lines f Close the valve NOTE These steps will cause air to go i...

Page 48: ...ction Operation of Brake Systems page 48 Open the bleed valve Figure 19 item 12 Look for air bubbles in the container when you push the air and fluid out through the tube Close the valve Release the brake Continue the steps above until no more air comes out of the line f Add fluid to the top of the reservoir Replace the cap g Operate the brake many times Make sure that it operates correctly How to...

Page 49: ... Release Output page 49 C Brake applied NEW pads See Section How to Apply the Brake for Machines with a Break Release Output page 48 D Brake applied OLD pads E This will occur if you apply the brake with the hydraulic line removed TN Rod travel new pads TO Rod travel very worn pads TT Full travel with the hydraulic line removed M1 First mark at the view slot the brake released M2a Second mark one ...

Page 50: ...Make sure that the distance the rod moves when you apply the brake is 0 75 to 1 0 inches 19 25 mm If the travel is more than this the brake piston can hit the mechanical stop before the brake engages fully This condition is shown in Figure 23 item E dimension TT Operation of Brake Systems BNWUUM03 T06 0000277789 A 4 A 7 A 3 3 17 20 11 57 AM Released Look at the electrical schematics of your machin...

Page 51: ...e brake 1 Disconnect the air tubing Figure 18 A typical hydraulic brake system page 38 item 1 2 Turn the brake release output on The air valve will supply compressed air to one of the tubes Figure 18 A typical hydraulic brake system page 38 item 1 3 Quickly move one of the compressed air tubes Figure 18 A typical hydraulic brake system page 38 item 1 on and off the air cylinder 4 After you complet...

Page 52: ... brake is applied Then the air pressure at Figure 24 ATypical First and Second Brake on a Divided Cylinder Machine page 49 item 2 and the spring apply the brake The Second Brake BNWUUM03 T11 0000279000 A 4 A 7 A 2 3 17 20 11 57 AM Released If your machine has a second brake which uses air pressure and spring pressure it will have a pressure regulator Make sure that you adjust the air pressure of t...

Page 53: ...Clutch drum pulley B Autospot motor C Gear reducer D Wash motor E1 E1 motor E2 E2 motor F Drain motor G Jackshaft H Main shaft J Idler shaft Drive Chart 3 Sheets 72044SR2 SR3 BPWG7I01 2020213 BPWG7I01 1 0000292161 A 4 A 3 5 19 20 4 22 PM Released Drive Assemblies ...

Page 54: ...on Figure 26 Drive Chart Rear View and Top View Detail of Belts Legend B Autospot motor C Gear reducer D Wash motor E1 E1 motor E2 E2 motor F Drain motor G Jackshaft K Clutch drum Drive Chart 3 Sheets 72044SR2 SR3 Drive Assemblies ...

Page 55: ...SK all 10 561110R4SK VPUL 4G3V11 1 SK TYPE QD all 11 56VR112S VBELT 3V1120 USES 4 BELTS all 12 56Q1GSF 1 3 8 BUSH VPUL QD TYPE SF all 13 02 19201D V PUL 8G3V7 95 QD TYPE SF all 14 15K226C SOKCAPSCR 5 8 11X3 BLK all 15 56Q3DR2S 3 3 16 SPLIT BUSH BROWNING R2 all 16 54V400 BUSHING 3 15 16 SPECIAL all 17 15E250 STRSQMACHKEY 1X6 C1018 all 18 03 06330 VPUL BROWN 7C7 0 R2 35 EA all 19 X3 06330A VPUL 7GR ...

Page 56: ... See detail C D See detail D DM Drain motor E1 E1 motor E2 E2 motor H Jackshaft J Air clutch see BPWG7I03 K Gear reducer L Reducer air seal see BPWG7I04 M Air to air clutch N 11 instances WM Wash motor Drive Base 5 Sheets 72044SR2 BPWG7I02 2020223 BPWG7I02 1 0000294110 A 4 A 7 5 26 20 5 26 PM Released Drive Assemblies ...

Page 57: ...Pellerin Milnor Corporation 55 Detail B Typical Motor Mounting Legend P Alternate Motor Mount Adjusting Bolts Drive Base 5 Sheets 72044SR2 Drive Assemblies ...

Page 58: ...56 Pellerin Milnor Corporation Detail C Detail D View G G Pivot Mount View E E View F F Legend R 4 instances S Uses 4 Drive Base 5 Sheets 72044SR2 Drive Assemblies ...

Page 59: ...2 19380 MOTOR MOUNT SHIM 72 SGH all 13 X3 06039 CLUTCH DRUM VPUL 72MM all 14 X2 15106 FLANGE CLUTCH DRIVE 2 5 all 15 54H150 RUBBER AIRCLUTCH EATON 12ER350 all 16 15E230 STRMACHKEY 3 8SQX2 1 2 TOL 0 all 17 56AHW12 W12 BEARING LOCKWASHER all 18 56AHN12 N12 BEARING LOCKNUT all 19 53A060A NUT BRASS 5 16 COMP 61A 5 all 20 53A060 SLEEVE 5 16 COMP IMP 60 F all 21 53A040B BODY EL90MALE5 16X 25 B69A 5B all...

Page 60: ...2 13UNC2B SAE ZINC GR2 all 43 02 19283 NUT 1 2 13UNCX1 1 2SQ SPEC all 44 15K227 HXCAPSCR 5 8 11UNC2AX4 GR5 ZIN all 45 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 46 15G236 SQNUT 5 8 11UNC2B SAE ZINC GR2 all 47 17R125A15K STUD DRIVEBASEADS 1 1 4X15 5 all 48 17W125 1 1 4 SPHERICAL WASHER SET all 49 15U425 LOCKWASHER MEDIUM 1 1 4 ZINC P all 50 15G261 HVHXNUT 1 1 4 8UNC2B ZINC GR2H all 51 5N0E02AG42 NPT NI...

Page 61: ...Legend D See Detail D E See Detail E F 14 instances G Insert all 1 2 fasteners hand tight Then torque in the sequence shown front and back Jackshaft 3 Sheets 72044WR2 72044SR2 BPWG7I05 2020232 BPWG7I05 1 0000294388 A 4 A 5 6 1 20 2 09 PM Released Drive Assemblies ...

Page 62: ...60 Pellerin Milnor Corporation Figure 28 Detail Views Detail D Detail E Jackshaft 3 Sheets 72044WR2 72044SR2 Drive Assemblies ...

Page 63: ... all 4 X2 19381D BRNG HOLDER SPHRCL BRNG REAR all 5 X2 19381C BRNG HOLDER SPHRCL BRNG FRT all 6 X2 15702A RETAINER SPHRCL BRNG all 7 02 19384 COVER BRG HOUSE FT REAR all 8 X2 19378 BRGHSG SUP TIMKENS MACHINED all 9 15K193 SOKCAPSCR 1 2 13X2 75GR8 HK all 10 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 11 15K030 HEXCAPSCR 1 4 20UNC2X1 2 GR5 Z all 12 15K041 HXCAPSCR 1 4 2OUNC2AX1 GR 5 ZI all 14 02 19196 R...

Page 64: ... DRUM AIR ASSY 60 72WE Components all 1 54H150 RUBBER AIRCLUTCH EATON 12ER350 all 2 X2 15106 FLANGE CLUTCH DRIVE 2 5 all 3 15K151 HXCAPSCR 1 2 13UNC2AX1 25 GR5 all 4 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 5 15E230 STRMACHKEY 3 8SQX2 1 2 TOL 0 A 6 53A023 MALECON3 8X 25COMP ANCHR 68 64 A 7 5SB0G0EDEO NPTHEXBUSH 3 8X1 4 GALCI 125 A 8 5SL0EBEA NPTELB 90DEG 1 4 BRASS 125 A 9 5N0E01KBE2 NPT NIP 1 4X1...

Page 65: ... C 54S015 REDUCER 19 6 SKK DOR 3220 60C 4226DYE D 54S022A MILNOR 19 59 1 AIR SEAL 4231 4244 5238 E 54S023B MILNOR 10 17 1 AIR SEAL 7 5 6044WR2 WR3 F 54S025A MILNOR 10 17 1 AIR SEAL 30HP GEAR RED 6442 6446 7244 6440 6450 Components BF 1 24S020 MECHSHFT SEAL CRANE 3 4 TYPE 2 PART OF KIT ITEM 6 B F 2 02 15111 GASKET AIRSEALHOUSING COVER PART OF KIT ITEM 6 B F 3 15Q077 SOKSETSCR 1 4 20X1 4 ZINC ALLE P...

Page 66: ...k of the shoe pushes against the Limit Bracket Stop to prevent the brake from rattling Center the opening in the stop with the shoe so that the shoe pushes on the stop in the open posi tion and doesn t drag on the drum N3 Tighten these jam nuts enough to take out the excess clearance Do Not Over Tighten the Air Cylinder must move freely Upper Brake Assembly 2 Sheets 72044SR2 SR3 BPWG7I07 2020234 B...

Page 67: ...8 131N 85131C BRAKESHOE NON ASB 72SG WETCH all 5 02 18986 95521B ANCHOR BRAKE END 1 60SGH all 6 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all 7 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 8 15U490 FLTWASH 1 1 2X17 32X1 4 ZINC all 9 15K173A HXCAPSCR 1 2 13UNC2AX1 75 GR5 PLATD all 10 17A045 CLEVIS PIN 3 4 X 3 DRILLED ZNC all 11 54E223 NYLNR12L12 FBUSH3 4X13 16X3 4 all 12 15H051 STDCOTTERPIN 1 8X1 1 2ZINCP...

Page 68: ...thus the floating bearing Both bearings are held in place on the tapered portion of the shaft by a bearing lock washer and lock nut The front and rear bearings are each protected from contamination from wash water by three spring loaded lip type seals and a shaft seal leak off cavity that carries off any water that leaks past the main water seals as shown in Figure 29 Figure 29 Cross Section View ...

Page 69: ...ing Assembly drawing for your machine for bearing component part numbers Removing the Bearing Front or Rear BNWVUM02 T01 0000278621 A 4 A 5 A 3 3 12 20 11 54 AM Released 1 Loosen then remove the main drive belts and cylinder shaft pulley if applicable by lowering the drive base with the jacking bolts Do not attempt to pry belts off with a pry bar or by roll ing the sheave Remove the bearing cover ...

Page 70: ...proceed as follows 1 Remove the three bearing housing cap bolts and the grease lines from the bearing housing front plate Install guide rods in two of the bolt holes as shown in Figure 31 2 Install the pulling fixture as shown in Figure 32 by placing each of the four threaded rods through a hole in the steel plate with hexnuts to the outside of the plate then screwing each rod into the appropriate...

Page 71: ...aring housing 3 Once the bearing housing is free of the shell carefully slide it off of the guide rods and place on a clean work surface 4 The seal sleeve will almost always remain on the shaft when the housing is removed Remove the seal sleeve taking care not to damage or scar it and place it on a clean work surface Precautions for Bearing Replacement BNWVUM02 C02 0000278703 A 4 A 5 3 16 20 8 35 ...

Page 72: ...ing hous ing Replace with new o rings if the old ones are worn 4 Press new seals into the bearing housing You may gently work the seals in with a mallet and metal drift as shown in Figure 33 CAUTION Each seal must be of the proper material and face the proper direction The type of material and direction the seal faces may differ from one seal to another within the same bearing housing and also fro...

Page 73: ...fix ture has a longer hub 7 With a clean lint free cloth apply a coating of light machine oil to the outside of the housing to assist in installation Push the housing into the shell as shown in Figure 36 Once the hous ing is far enough into the shell to support itself place any shims back into position between the housing and the shell Remove then replace guide rods if required to place shims unde...

Page 74: ...UM02 T04 0000278712 A 4 A 5 A 3 3 12 20 11 54 AM Released The bearings used on Milnor washer and dye extractors are the very best anti friction devices available for these applications However the anti frictional characteristics of the bearings will be reduced if they are not properly installed It is of critical importance when installing these ta pered roller bearings to accomplish the following ...

Page 75: ...n work surface stand the bearing on edge and insert a 003 feeler gauge into the bearing as shown in Figure 38 The gauge should be inserted just inside the outer race be tween two rollers and worked through to the opposite row of rollers Rotate the inner race of the opposite row so that the end of the feeler gauge is caught between a roller and the outer race Figure 38 Measuring Bearing Unmounted C...

Page 76: ...rst because it is the fixed bearing 9 Set the bearing into the housing with the taper facing the proper direction and seat the bear ing using the bearing setting fixture This fixture is installed in similar fashion to the seal sleeve setting fixture If you have just set the rear bearing and the front bearing housing is yet to be installed leave the bearing setting fixture in place for now 10 If yo...

Page 77: ...as measurable clearance tap lightly on the end of the shaft nearest the tight row of rollers to cause the shaft to shift axially and equalize the roll er loading Adjust the bearing tightness to achieve the internal clearance previously calculated 4 When the proper internal clearance has been attained lock the nut by bending over the match ing tang on the lock washer making sure that all unused tan...

Page 78: ...4WR2 72044WR3 B Front Bearing Models 72044SR2 72044SR3 C Rear Bearing Models 72044WR2 72044WR3 72044SR2 72044SR3 Figure 42 Front Bearing Models 72044WR2 72044WR3 Shaft and Bearing Components 4 Sheets 72044WR2 72044WR3 72044SR2 72044SR3 BPWG7B02 2020242 BPWG7B02 1 0000294963 A 4 6 8 20 11 41 AM Released Drive Assemblies ...

Page 79: ...orporation 77 Figure 43 Front Bearing Models 72044SR2 72044SR3 Figure 44 Rear Bearing Models 72044WR2 72044WR3 72044SR2 72044SR3 Shaft and Bearing Components 4 Sheets 72044WR2 72044WR3 72044SR2 72044SR3 Drive Assemblies ...

Page 80: ...219 LOCKWASH MAIN BEARHOUSE ZINC A 9 02 18928 DRIPSHIELD 60 WE ZINC AC 10 56S22316T SPHEROLBRG KOYO 22316RKW33C3FY 3 1496 BORE B 10 56S23220T SPHEROLBRG NTN 23220BL1KD1C3 AC 11 56AHN16 AN16 BEARING LOCKNUT B 11 56AHN20 AN20 BEARING LOCKNUT AC 12 56AHW16 W16 BEARING LOCKWASHER B 12 56AHW20 W20 BEARING LOCKWASHER all 13 24S114 SEAL 4 5X5 5X 50 JM 9170 LUP A 15 60C161 ORING 6 IDX1 4CS BUNA 70 437 BC ...

Page 81: ...2 15B236 HEXCAPSCR 1 8UNC2AX3 SAEGR5 ZN all 33 15K236 SOKCAPSCR 1 8X2 75 BLK all 34 15K170 HXCAPSCR 1 2 20UNFA X 1 5 GR 5 all 34 15K180 HXCAPSCR 1 2 13UNCAX2 GR5 ZINC all 36 02 18768D GASKET SHAFT SUPT DA3 all 37 02 18105 BEARING CAP GASKET all 38 54M015 GREASEFIT 60X36 60X44 1610BL all 40 53A039B BODY EL90MALE5 16X1 8 B69A 5A all 41 53A508 SLEEVE DELRIN 5 16 OD 60PT 5 all 42 53A509 TUBE INSERT 5 ...

Page 82: ...80 Pellerin Milnor Corporation Autospot Drive Motor 2 Sheets 72044WR2 72044SR2 BPWG7I06 2020232 BPWG7I06 1 0000294434 A 4 6 1 20 2 13 PM Released Drive Assemblies ...

Page 83: ...T B 8 02 175036 BASE AUTSPTMTR60 72WE BND PT all 9 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 10 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 11 02 175027 TAPSTRIP AUTOSPOT MOTORMOUNT all 12 15K211 HXCAPSCR 5 8 11UNC2AX1 GR5 ZIN all 13 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 14 15K180 HXCAPSCR 1 2 13UNCAX2 GR5 ZINC all 15 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 16 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 ...

Page 84: ...Cross section views Legend A Soil side B For brake assembly see BPWG6I08 C Clean side D Lubrication E Typical 4 Inch Idler Shaft Bearing 2 Sheets 72044SR2 BPWG7B01 2020234 BPWG7B01 1 0000294564 A 4 A 5 6 3 20 8 49 AM Released Drive Assemblies ...

Page 85: ...INC GR2 all 13 03 06391A 94266B ROD 1 5UNFX10 5LG TAKE UP all 14 15K235A 03Z HEXCAPSCR 3 4 10X2 5 GR 8 all 15 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 16 15U320 FLATWASHER USS STD 3 4 UNPLT all 17 56S22220T 04Z SPHEROLBRG NTN 22220BL1KD C3 all 18 56AHS20 SNW20 BRG ADAPT 3 5 CYL BORE all 19 56S22220S 04Z SPHEROLBRG NTN 22220BL1D1C3 all 20 W2 18747E 92257C TAKE UP WLMT 4 IDLER SHAFTCS all 21 03 06444A ...

Page 86: ...lnor Corporation Legend B See BPWVUP01 C 4 instances D See BPWG6B02 Lower Disc Brake Installation 5 Sheets 6044SR2 6044SR3 7244SR2 BPWG6I08 2020172 BPWG6I08 1 0000289364 A 4 4 20 20 8 53 AM Released Drive Assemblies ...

Page 87: ...ellerin Milnor Corporation 85 Detail A Torque Arm Mounting Legend A See detail A E Adapter includes bearing locknut washer Lower Disc Brake Installation 5 Sheets 6044SR2 6044SR3 7244SR2 Drive Assemblies ...

Page 88: ...86 Pellerin Milnor Corporation Lower Disc Brake Installation 5 Sheets 6044SR2 6044SR3 7244SR2 Drive Assemblies ...

Page 89: ...RPBLT 3 4X1 3 4X5 8 11 all 13 15G238N HXLOCKNUT NYL 5 8 11UNC STL all 14 54AA00PBB BUSH BALL 3 4 RBC B12L A 15 02 19573 CHANNEL TORQUE ARM MT B 15 03 06530 CHANNEL TORQUE ARM MT 72SG all 16 17B132 INDUSTRIAL RETAIN RING 4000 12 all 17 02 19572A RT BRKT DISCBRAKE HOLDER FRNT all 18 02 19572 LT BRKT DISCBRAKE HOLDER FRNT all 19 15K054 HXCAPSCR 5 16 18X3 4 GR5 XYLAN all 20 15U185 FLATWASHER USS STD 1...

Page 90: ...menclature Comments all 37 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 38 54KC7961BG BRAKE HOSE 1 8 X18 OAL 50612 all 39 54KC7961BH BRAKE HOSE W2261 1 8X18 OAL all 40 54KC7961BP BRAKEFLUID PISTON KIT 98 1198 Caliper repair part all 41 54KC7961B0 O RING 08 11070 BRAKE 2 660 Caliper repair part all 42 54KC7961BS BLEEDERSCREW 10 07721 2 660 Caliper repair part all 43 54KC7961RK BRAKE PADS W SENSOR 98 1398...

Page 91: ...ion Nomenclature Comments A ABR28002A ASSY DISK BRAKE SPLIT BRNG Components all 1 X2 19577 SPLIT BUSHNG DISK BRAKE BRNG all 2 X2 19578 FRONT FLANGE DISK BRAKE BRNG all 3 X2 19579 REAR FLANGE DISK BRAKE BRNG all 4 02 10426B WASH SEAL RETAIN LOCK SPLIT all 5 15K142 HXCAPSCR 3 8 16X6 GR8ZC all 6 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 7 24S126 SEAL 4X5X 5 JM R 0400 10175RUP all 8 54M029 RELIEFFIT 1 8ST...

Page 92: ... chamfers large arrows must face inward Assemble spacers Item 11 and en sure bolts are loose Only for new installation and complete replacement 2 Apply a thin bead of high temper ature RTV silicone to the bronze bushing Item 1 seams Large ar rows show surfaces on which to apply silicon Assembly Procedure 5 Sheets 6044SR2 72044SR2 SR3 BPWG6B02 2020174 BPWG6B02 1 0000288467 A 4 A 9 4 22 20 4 56 PM R...

Page 93: ...nt and rear flanges Item 2 3 onto the bronze bushing Item 1 Use only a hard rub ber mallet Ensure spacers are loose 5 Rotate the bushing so the seams are approxi mately 90 degrees to the flange openings 6 Insert the seals Item 7 in two locations large ar rows Use only hard rubber or plastic mallet Assembly Procedure 5 Sheets 6044SR2 72044SR2 SR3 Drive Assemblies ...

Page 94: ... the seams Ensure the six bolts Items 5 6 are loose 8 Refer to the illustration below Tighten the spacers Item 11 until they no longer rotate Con stantly check assembly rotation around the shaft Use only hand wrenches Assembly Procedure 5 Sheets 6044SR2 72044SR2 SR3 Drive Assemblies ...

Page 95: ...n Use only hand wrenches If binding occurs loosen the bolts and repeat 10 With all bolts tightened rotate the assembly Bend the star tabs large arrow on the retainers The assembly should continue to rotate freely 11 Assemble fittings Item 8 and tubing for grease supply line Refer to document BPWG6I08 for the lower disk brake shown in this illustration Assembly Procedure 5 Sheets 6044SR2 72044SR2 S...

Page 96: ...ng suspension system components 1 Hydro cushion cylinder which suspend the shell and cylinder within the frame and pro vide vibration damping during extraction 2 Pneumatic push down devices air bags which when inflated force the shell downward where it is held against rigid pads during loading unloading washing and draining 3 Metal or rubber pads some rigidly fixed to the shell and some rigidly fi...

Page 97: ...n Table 30 Hanging Dimensions page 96 and adjust your machine accordingly Take measurements on the left and right sides of the shell to assure that the shell is horizontal left to right 2 The shell and cylinder should be level front to back Check this with a bubble level as shown in Figure 48 Shell Hanging for Divided Cylinder Machines Left side view of 60044WE shown page 96 3 If further adjustmen...

Page 98: ...gend A Hanging Dimensions B Shell back C Bubble level D Shell front E Frame Table 30 Hanging Dimensions Machine Model Dimension A 42031WE 4 1 8 105 42031SG 4 1 8 105 44044WE 4 1 8 105 42044SG 4 1 8 105 60031WE 3 5 8 92 60031SG 3 5 8 92 60044WE 3 5 8 92 60044SG 3 5 8 92 72044SG 3 3 4 95 72044WE 3 3 4 95 Frame Suspension ...

Page 99: ...nside the pans Extra shims and adhesive for securing the shims were supplied with your machine There is no specific push down travel dimension for these machines however length of travel must be adjusted as follows 1 With the Master switch set to off and the shell hanging free measure the gap between each bracket and base pad 2 Add or remove shims from the appropriate pads as required to make all ...

Page 100: ...wn stops on the four corners of the frame which appear as shown in Figure 50 Ring Weldments page 99 When pushed down the ring weldments which move with the shell must seat firmly onto the plugs which are mounted atop the base pads The push down travel dimension must assure that 1 the ring weldments and plugs are far enough apart when the shell is not pushed down so as not to interfere with the fre...

Page 101: ...he left side of Figure 50 Ring Weldments page 99 If the gap at any location is less than 2 inches without shims the shell must then be raised in the frame using the proce dures previously described 4 Once the proper arrangement of shims is made remount the ring weldment and shims to the mounting bracket see the right side of Figure 50 Ring Weldments page 99 Any extra shims may be stacked on the to...

Page 102: ...ove D Unloaded 3 3 4 E 1 2 approx F 2 travel of empty basket G Setting blocks for adjustment Blocks must hold shell approximately 3 8 above base pads when ma chine is pushed down N1 Be sure shell does not bottom on basepad there must be clearance at this point Check each corner N2 Place shims here to adjust ring weldment so that all four corners seat simultaneously Hold Down Adjustment 2 Sheets 60...

Page 103: ...tions Used In Item Part Number Description Nomenclature Comments none Components all 2 03 06216A SHIM HOLDOWN 1 4 THICK all 3 03 06216B SHIM HOLDOWN 10GA THICK all 4 03 06216C SHIM HOLDOWN 16GA THICK all 5 W3 06406 RING HOLD DOWN CENT STAMPED all 6 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 7 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 8 15D125 HXTAPSCR 5 8 11X4 FLTHRD GR5 all 9 15K300 HXCAPSCR 1 8UNC2A...

Page 104: ... identical Figure 51 Push Down installation and pneumatic fittings 72044SR2 Clean side 72044WR2 Left Front 72044SR2 Soil side 72044WR2 Right rear Legend C Typical Push Down Components 3 Sheets 72044WR2 SR2 BPWG7J01 2020254 BPWG7J01 1 0000295746 A 4 B 3 4 15 21 10 34 AM Released Frame Suspension ...

Page 105: ...Pellerin Milnor Corporation 103 Figure 52 Push Down installation and pneumatic fittings Legend C Typical Push Down Components 3 Sheets 72044WR2 SR2 Frame Suspension ...

Page 106: ...005 MUFFLER 3 8 BANTAM B38 all 6 96M055 DELTROL QUICK EXHAUST VLV 1 4 all 7 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 8 96D026 1 4 GLOBEVAL BRZ125 STEAM all 9 51V015 TEE 1 4 FGDBRASS 101T7 444 all 10 51E507 HOSESTEM BRASS 1 4MPX1 2HOSEID all 11 5N0E02KG42 NPT NIP 1 4X2 5 TBEGALSTL SK40 all 12 5SL0ENFA NPTELB 90DEG 1 4 GALMAL 150 all 13 60E085A210 HOSE AIR 1 2ID PE X210 LG all 14 27A090 HOSECLAM...

Page 107: ... Milnor Corporation 105 Legend A Oil level B Shell Suspension Cylinder Assemblies 3 Sheets 42031 42044 52038 60044 72044 BPWVUJ01 2020032 BPWVUJ01 1 0000267484 A 4 A 5 1 13 20 4 53 PM Released Frame Suspension ...

Page 108: ... 7 8LG KEYWAY K 1 02 18244A BOLT HYDCYL 28 7 8LG KEYWAY FGH 1 03 06201 BOLT HYDCYL 41 7 8LG KEYWAY all 2 02 18840A UPCAP HYDROCYL 42 52 60 all 4 5SP0KGFSS NPT PLUG 1 2 SOSOLID GALSTL BC 5 X2 15356 PISTON HYDROCYL 6 6 NOTCH DFGHK 5 X2 18228 PISTON HYDROCYL 6 3 NOTCH all 6 5SP0GHFHKM NPT PLUG 3 8 HEXCSMAGNETIC ZN FG 7A 03 06139 SPRING IN HYDRO CYL 331LB IN FULL SPRING PURPLE G 7B 03 06139A SPRING IN...

Page 109: ...WASHER 25 TK all 32 X3 06252 RETAINER BALBUSH 4 72WEDU all 33 54M025 HYDFIT 1 8 90 ALEMITE 1613 B all 34 27B240 SPCRROLL 5ID 813L 062T STLZNC all 35 02 18534 HOLDPLATE BALLBUSH ZNC CAD all 36 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 F 37 Y3 06200 SPACER HYDRO CUSHION CYL MACH all 38 15K203 HXTAPSCR TFL 1 2 13X5 GR5 ZINC all 39 54A705 BALBRUSH 1 5 SKF GEZ108ESAVE467 all 40 15N037 HXCAPSCR 1 2 13UNC2AX...

Page 110: ... 2 C3 Cylinder 3 C4 Cylinder 4 E Front or soil side J A letter is stamped on the end of the upper bolt to designate the cylinder assembly Suspension Cylinder Locations 2 Sheets BPWVUJ02 2020032 BPWVUJ02 1 0000267482 A 4 A 5 1 13 20 4 56 PM Released Frame Suspension ...

Page 111: ...31 CP2 NP2 WP2 WP3 42031 SP2 SP3 42044 CP2 NP2 WP2 WP3 D7P 42044 SP2 3 SR2 3 42044 WP2 SM WP3 SM WR2 WR3 52038 WTL WTN WP1 60044 WP2 3 SM SP2 3 SM WR2 3 SR2 3 72044 WP2 WP3 DA1 72044 SP2 SP3 SR2 SR3 Cylinder 1 B B C C C D K H G Cylinder 2 B C B C C D K H G Cylinder 3 B C B C C D K F G Cylinder 4 B C C C C D K F G Suspension Cylinder Locations 2 Sheets Frame Suspension ...

Page 112: ...110 Pellerin Milnor Corporation 4 Shell Cylinder Door ...

Page 113: ...This page intentionally blank ...

Page 114: ...oosen the tension nut NOTE The door spring should be slightly com pressed If the spring is compressed too much the air bags will not be able to inflate and properly seal the door Legend A A Detail view A A B 24 instances C Liner D Door gasket E Tabs Fold gasket tabs over the edge of the door and anchor with holding strips item 33 and screws on the final assembly F Fill plate G Apply glue 4 to both...

Page 115: ...IDE Components A 1 W3 06126 SHELLDOOR 72SG2 3 SOILSIDE B 1 W3 06127 SHELLDOOR 72SG2 3 CLEANSID A 2 W3 06304B WLDMT PRESSPLT DR 72SG SOIL B 2 W3 06303B WLDMT PRESSPLT DR 72SG CLEAN all 3 60A006P PORON STRIP 25X1 1 4 W E FT all 4 20C044 RUB GASKET ADH 3M EC1300 PINTS all 5 X3 06130C FILL PLATE SHELLDOOR all 6 03 06130 GASKET SHELL DOOR 2 72SG all 7 03 06130A LINER SHELLDOOR RT 72SGD SS all 8 15K039A...

Page 116: ...l 26 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 27 15K085 HEXCAPSCR 3 8 16UNC2AX3 4 GR5 all 28 01 09028 SPRING BRAKE 88OD2 5FL95 all 29 15U280 FL WASHER USS STD 1 2 ZNC PL D all 30 15G234 LOKNUT 1 2 13NC CAD FLXLOC 21F all 31 01 10020 NPLT SMALL MILNOR LOGO all 32 15P010 TRDCUT PHILPANHDSCR 10 24X1 2S all 33 02 175231 PLATE SHELL DOOR GASKET all 34 03 06137 HINGE PIN 72 SG2 SG3 WE2 WE3 all 35 03 0613...

Page 117: ...umbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 RETAINER RING all 2 02 15297 STRIKER all 3 02 15298 CYLINDER all 4 02 15836 SPRING all 5 15H090 PIN all 6 60C122 O RING 1 X1 8 all 7 60C128 O RING 1 3 8X1 8 Door Latch 1 Sheet BPWG4D02 2020034 ...

Page 118: ... 55 Cylinder Assembly and Cylinder Door Installation Soil Side Clean Side Cylinder Assembly and Cylinder Door Installation 5 Sheets 6044SR2 7244SR2 BPWG6D02 2020184 BPWG6D02 1 0000289979 A 4 A 5 4 29 20 4 43 PM Released Shell Cylinder Door ...

Page 119: ...llerin Milnor Corporation 117 Figure 56 Cylinder Doors Installed Large Door Small Door Legend G See detail A B Cylinder Assembly and Cylinder Door Installation 5 Sheets 6044SR2 7244SR2 Shell Cylinder Door ...

Page 120: ...door Installed View Hinge Upper door Installed View Door Latch Small door Installed View Door Latch Upper door Lower door Cross Section Door Latch Large Doors Legend H Soil side J Clean side Cylinder Assembly and Cylinder Door Installation 5 Sheets 6044SR2 7244SR2 Shell Cylinder Door ...

Page 121: ...T 72WE2 MAX REIF A 5 SA 28 112 CYLDOOR LORT 60WE2 MIN REIF B 5 SA 36 001 CYLDOOR LORT 72WE2 MAX REIF all 6 SA 28 116 CYLDOR ASY SMALL 60 72SG2 A 7 X3 06166 KEEPER CYL DOOR LATCH MONEL B 7 X2 15201 KEEPER CYLDOOR LATCH MONEL all 8 02 19183 COVER DOORLATCH KEEP OURMATL all 9 03 06174 KEEPER DOORLATCH REINFORCE all 10 02 18977A SHIM CYL DRLATCH KEEPER 11GA all 10 02 18977B SHIM CYL DRLATCH KEEPER 14G...

Page 122: ...1 4 20NCX1 SS18 8 all 26 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 27 15G170 HEXNUT 1 4 20UNC2 SS18 8 all 28 15K042K BUTSOKCAPSCR 1 4 20UNCX1 1 4 S all 29 02 15040 PLUNGER CYLDOOR LATCH CAST all 30 02 15041 BODY CYLDOOR LATCH all 31 02 15077 PLATE SMALL DOORLATCH all 32 02 15093 SPRING DOOR LATCH 9 4 INCH all 33 15N173 FLATMACSCR 1 4 20NCX5 8SS18 8 all 34 15N158 HEXCAPSCR 1 4 20NCX1 2SS18 8 all 35 0...

Page 123: ...d A A Section A A view B B Section B B large door latch C C Section C C small door latch D Soil side E Clean side F Shims Cylinder Doors 3 pocket 5 Sheets 7244WR3 7244SR3 BPWG7D02 2020253 BPWG7D02 1 0000295477 A 4 A 7 6 16 20 11 17 AM Released Shell Cylinder Door ...

Page 124: ...122 Pellerin Milnor Corporation Figure 59 Cylinder Doors Legend G Large doors Cylinder Doors 3 pocket 5 Sheets 7244WR3 7244SR3 Shell Cylinder Door ...

Page 125: ...nor Corporation 123 Figure 60 Additional Views Large Door Latch Large Door Hinge Small Doors Legend F Shims H Uses 3 J 2 instances K 6 instances Cylinder Doors 3 pocket 5 Sheets 7244WR3 7244SR3 Shell Cylinder Door ...

Page 126: ...R 3 8 16NCX1 1 2 SS all 14 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 15 15G206 HEXNUT 3 8 16 UNC2 SS 18 8 all 16 15A015 CARRSCR 3 8 16X1 1 4 18 8 SS all 17 15K086 HXCAPSCR 3 8 16NCX3 4 SS18 8 all 18 X3 06166 KEEPER CYL DOOR LATCH MONEL all 19 03 06167 COVER LARGE CYLDOOR KEEPER all 20 15K084S HXCAPSCR 3 8 16NCX5 8 SS18 8 all 21 02 18818 CYL DOOR SM 60 72 WEDU all 22 02 18854 PLATE SM CYLDOOR REINFOR...

Page 127: ...e those shown in the illustrations Used In Item Part Number Description Nomenclature Comments all 40 X3 06152 PLATE LARGE DOORLATCH all 41 03 06151 LATCHBODY LARGE CYLDOOR all 42 X3 06150 PLUNGER LARGE CYLDOOR CAST all 43 15K042K BUTSOKCAPSCR 1 4 20UNCX1 1 4 S all 44 15K042 BUTSOKCAPSCR 1 4 20NCX1 SS18 8 all 47 03 06173A SHIM DOOR LATCH 11GA all 48 03 06172 SHIM DOOR LATCH 18GA all 49 03 06317 STO...

Page 128: ...126 Pellerin Milnor Corporation 5 Staph Guard ...

Page 129: ...This page intentionally blank ...

Page 130: ...128 Pellerin Milnor Corporation Legend A 80 instances Staph Barrier Cleanside 2 Sheets 6044SR2 72044SR2 BPWG6P01 2020192 BPWG6P01 1 0000290411 A 4 5 4 20 11 33 AM Released Staph Guard ...

Page 131: ...scription Nomenclature Comments Reference Assemblies A GBF60001 STAPH BARRIER CS 60SG 6044SR2 B GBF72001 STAPH BARRIER CS 72SG 6044SR2 Components all 1 02 18781T EXTRUSION SHELL CS LF 72SG all 2 02 18781V EXTRUSION SHELL CS RT 72SG all 3 02 18781W EXTRUSION FRAME CS LF 72SG all 4 02 18781X EXTRUSION FRAME CS RT 72SG all 5 03 06105 BOOT ASSEMBLY 72SGH OUR MATL all 6 02 175032 CLAMP BOOT 60142 60SG ...

Page 132: ...130 Pellerin Milnor Corporation Figure 61 Exploded Vew Staphairtrol 3 Sheets 60044SR2 72044SR2 BPWG6P02 2020193 BPWG6P02 1 0000290575 A 4 A 2 5 5 20 12 05 PM Released Staph Guard ...

Page 133: ...Comments Reference Assemblies A SA 28 126 STAPHAIRTROL 6 60 72SGU Components all 1 W2 18975 WLMT AIRTROL BODY 60 72SGU all 2 W2 18973 WLMT AIRTROL EXHAUST 60 72 all 3 W2 18974 WLMT AIRTROL INTAKE 60 72SG all 4 02 15714 AIR TROL FLAPPER all 5 02 18930 PLATE AIRTROL FLAPPER all 6 02 175025 PLATE BACKUP AIRTROL FLAPPER all 7 15P010 TRDCUT PHILPANHDSCR 10 24X1 2S all 8 15G071 MACHSCRLOKNUT 6 32 NM SER...

Page 134: ... Nomenclature Comments all 13 60E320A18A HOSE 6 ID FLEXAUST PE X 18 all 14 27A083 HOSECLAMP 5 1 8 7 CADSCR HS104 all 15 60E320A30A HOSE 6 ID FLEXAUST PE X 30 all 16 03 06199A BRT AIRTROL VENT MT BD PRT all 17 W2 18496 WLMT AIRTROL INSCREEN 60 72 all 18 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 19 15U185 FLATWASHER USS STD 1 4 ZNC P all 20 15G165 HXNUT 1 4 20UNC2BSAE ZC GR2 all 21 15K153 HXCAPSCR 1...

Page 135: ...6 Control Sensing Pellerin Milnor Corporation 133 ...

Page 136: ...e 63 Sensing Unit Installation and Drive Components Clean Side Soil Side Legend A Sensing unit Air Operated Autospot and Sensing Unit 4 Sheets 72044SR2 BPWG7Z01 2020226 BPWG7Z01 1 0000294481 A 4 A 3 5 29 20 8 05 AM Released Control Sensing ...

Page 137: ...art of the cam when the air cylinder is actuated N2 Adjust the inner switch S1 to clear the housing N3 Loosen locknuts and adjust allen head screws as necessary to spot the cylinder in the correct position On some machines S3 is not used N4 Lubricate once a month with a few drops of light lubricating oil Air Operated Autospot and Sensing Unit 4 Sheets 72044SR2 Control Sensing ...

Page 138: ...03 06412 STIFFENER AIROP AUTOSPOT SG B 11 03 06413 MTG PLATE 72SG AIROP ASS B 12 03 01344 COVER AIROP AUTOSPOT B 13 03 01329 SHAFT AIROPAUTOSPOT OUR MATL B 14 02 10508 BEARING HOUSING PLATED ZINC B 15 03 IF2X3 INSUL AUTOSPOT CENTRIFUGL SW B 16 02 02463 SPRING CHART HOLDING B 17 15P175 TRDCUT F HXHD 1 4 20UNC2AX1 2 B 18 02 10507 BEARING HOUSING CUP PLATED B 19 15N140 RDMACSCR 10 24UNC2AX3 4 ZINC G ...

Page 139: ...STAKON V 15G 1C26 K C 45 09R015 ACTUATOR MICRO SWITCH JV 5 C 45 03 01356 SHAFT PIVOT AIROP AUTOSPOT C 47 15G195 HXNUT 5 16 24UNF2B SAE ZINC GR C 48 15U210 LOKWASHER MEDIUM 5 16 ZINCPL C 49 54E005 FLGMTBRG 3 8X1 2X1 2 B FB68 4 C 50 54E007 PLNBRG 3 8X1 2X3 4 B 6 8 6 C 51 03 01355 SPRING EXT AIROP AUTOSPOT C 52 15N154B FILMACSCR 10 24UNC2AX2 ZINC GR C 53 27B207 SPCRROLL 202ID 688L 027T STLZC C 54 12P...

Page 140: ...lustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A E03 33100B EXCURSION SWITCH ASSY 60SGH 6044SR2 SR3 B E15 04000 EXCURSION SWITCH ASSY SGU 7244SR2 Components A 1 09R008A MICSW SPDT BZE6 2RN183 B 1 09R008ASTD 09R008A MOUNTING HDWRE INST all 2 02 10391 COVER STRIP MICRO SW 6 8 all 3 02 15783A PLATE EXCURSION SW MTG all 4 02 15980B BRACKET EXCURSION SW MT 7...

Page 141: ...ON 5 16X1 8POLY PH 68P 5 2 all 3 5SR1A0ENF NPT RED 1X1 4 GALMAL 150 all 4 5N1A07AG42 NPT NIP 1X7 TBE GALSTL SK40 all 5 5S0KNFA1A NPT TEE 1 2X1 2X1 GALMAL 150 all 6 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 7 5SL0PNFC0K NPT 90D STREET 3 4X1 2 GAL150 all 8 96DB0PNA HOSEBIBB 3 4 MALEINLT 45DEG ACETAL all 9 60E005 TUBING BLK POLY 5 160DX3 16ID all 10 51V010A TEE 1 8 BRSEXTR BLOCTYP 2203P2 all 11 5...

Page 142: ...w this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 30R0043PB TEMPERATURE PROBE ASSY BRASS Temperature Probe 1 Sheet 6044WR2 WR3 SR2 72044WR2 WR3 SR3 BPWVUZ03 2020195 BPWVUZ03 1 0000290654 A 4 A 3 5 7 20 9 15 AM Released Control Sensing ...

Page 143: ...071 MACHSCRLOKNUT 6 32 NM SER ZINC all 4 03 IF2X3 INSUL AUTOSPOT CENTRIFUGL SW all 5 60E005E TUBNG VNYL 3 8IDX 025 W HT105C all 6 12P015C CABLECLAMP 5 16 1 2 all 7 15G070 HXMACHSCRNUT 6 32UNC2B ZINC GR all 8 15N045 RDMACSCR 6 32UNC2AX3 8 ZINC GR all 9 15U100 LOCKWASHER MEDIUM 6 ZINCPL all 10 15P010 TRDCUT PHILPANHDSCR 10 24X1 2S all 11 SAE03 012B SLIPRING CENT SW ASSY LORES all 12 15U342 FLTWASH 2...

Page 144: ... and 30022 models This tie wrap must be removed after the machine is set in to position but before the machine is operated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown in Figure 65 Vibration Switch page 143 the unit consists of a sensitive micro switch with an extended a...

Page 145: ...ial founda tion very little machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial founda tions e g ones where the sub soil is mushy or springy or otherwise not as desirable consider ably greater machine movement will occur for a given degree of out of balance in which case a less sensi...

Page 146: ...Item Part Number Description Nomenclature Comments Reference Assemblies A SAE03 151 ASSY VIBRATION SWT LG CONTR Components all 1 02 02038 PLATE INSULATING SMALL 9NOV51 all 2 15P008 TRDCUT PANHD 6 32X1 NIKSTL WA all 3 02 15119 BRACKET VIBSW CAD all 4 09R020 SWITCH NC VIBR WZ 2RW84429 P52 all 5 03 01059 VIBSWITCH CLAMP CADSTL all 6 03 01058 VIBSWITCH WEIGHT CADSTL all 7 15P101 TRDCUT F PANHD 8 32X3 ...

Page 147: ...7 Chemical Supply Devices Pellerin Milnor Corporation 145 ...

Page 148: ...omenclature Comments Reference Assemblies A GWL52005C INST PERIS CONN 72SP WP 72044WR2 72044SR2 Components all 1 03 25267E PERISTALTIC MOUNTING BRACKET all 2 96TDC2AA37 1 2 N C2WY120V50 60C VLV DRYVC all 3 W8 01254 ASSY PERIST CONNECT 20 HOLES all 4 5SL2AP8K NPT EL45DEG 2 PVC SH80 FPTXFPT all 5 5SCC2AP8 NPT COUP 2 PVC SK80 all 6 60E255A70A HOSE 2 ID X 70 LG NO DWG all 7 27A072 T BOLT HOSECLAMP2 16...

Page 149: ...This page intentionally blank ...

Page 150: ...t Number Description Nomenclature Comments Reference Assemblies A G29 05500B INST SOAP CHUTE 60 72SG Components all 1 W2 18884 WLMT SOAP CHUTE all 2 02 18887 SOAP CHUTE GASKET all 3 02 15982 GUARD 42WE SOAP CHUTE all 4 SA 15 102 LID ASSY SOAPCHUTE GASKETED all 5 02 18640 HOOK SOAPCHUTE LATCH all 6 02 15817 LID SOAP CHUTE BEND PRINT all 7 27A009B CATCH SPECIAL 2 HOLE BASE all 8 02 15838 GASKET SPON...

Page 151: ...ations Used In Item Part Number Description Nomenclature Comments all 11 02 15835 02 18481SOAP CHUTE HINGE all 12 15N130 RDMACSCR 10 24UNC2A X 1 2 SS18 all 13 24G018N ROLLED WASH 194ID NYLTITE 10W all 14 15G121 HXCAPNUT 10 24UNC2 3266BR NKL all 15 15K096 HEXCAPSCR 3 8 16UNC2X1SS18 8 all 16 15U245 FLTWASH 3 8 STD COMM 18 8 SS all 17 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 18 15G206B HEXNUT 3 8 16UN...

Page 152: ...e 66 Installed view Legend B Hand actuated flush switch C Shown disconnected Five Compartment Supply 5 Sheets 72044SP2 72044SR2 7244WP2 7244WR2 BPWG7C03 2020254 BPWG7C03 1 0000295691 A 4 A 5 6 17 20 3 55 PM Released Chemical Supply Devices ...

Page 153: ...Pellerin Milnor Corporation 151 Figure 67 Supply box components Five Compartment Supply 5 Sheets 72044SP2 72044SR2 7244WP2 7244WR2 Chemical Supply Devices ...

Page 154: ... Pellerin Milnor Corporation Figure 68 Water inlet and manifold piping Supply Manifold Water Inlet Supply Manifold Five Compartment Supply 5 Sheets 72044SP2 72044SR2 7244WP2 7244WR2 Chemical Supply Devices ...

Page 155: ...ID PE X27 B 6 60E301A33A HOSE 2 5 ID PE X33 all 7 27A075 T BOLT HOSECLAMP 2 78 3 09 all 8 03 06382 COVER SUPPLY VALVE FRONT SG2 all 9 03 06360 COVER SUPPLY VALVE TOP all 10 03 06286A END SUPPLY VALVE COVER all 11 03 06286B END SUPPLY VALVE COVER FRONT all 12 03 06253 SUPPORT SUPPLY INJ PIPING D 13 03 06323A SUPPLY MNT FRONT 7244SG E 13 03 06323 MTANGLE FRONT FLUSHSUP 72WEU DI 14 03 06324A SUPPLY M...

Page 156: ... 4X5 5 TBE BRASS STD all 40 5SL0KBEA NPTELB 90DEG 1 2 BRASS 125 all 41 5N0K04ABE2 NPT NIP 1 2X4 TBE BRASS STD all 42 5S0KBEA NPT TEE 1 2 BRASS 125 all 43 96D047 1 2 SWING CHECK VALVE SMITH COOPER all 44 5N0P06ABE2 NPT NIP 3 4X6 TBE BRASS STD all 45 5N0K02KB42 NPT NIP 1 2X2 5 TBE BRASS STD all 46 5SU0KBE NPT UNION 1 2 BRASS 125 all 47 51X017 UNIONSTRADT 1 2 1404 8 8 all 48 60E085C26K HOSE ASSY 1 2 ...

Page 157: ...8 Water Steam Pellerin Milnor Corporation 155 ...

Page 158: ...C Cold water inlet H Hot water inlet T Third water inlet location shown dashed N1 The 72044SR2 photos shows watts water valves not used since 2014 See the parts list for the current valve part number N2 This 60044SR2 photo shows the cur rent valve style Water Inlets 3 Sheets 72044SR2 BPWG7W03 2020404 BPWG7W03 1 0000307503 A 4 9 30 20 2 21 PM Released Water Steam ...

Page 159: ...in Sump Legend C Cold water inlet H Hot water inlet T Third water inlet location shown dashed N1 The 72044SR2 photos shows watts water valves not used since 2014 See the parts list for the current valve part number Water Inlets 3 Sheets 72044SR2 Water Steam ...

Page 160: ...NIP 2XCLS TBE GALSTL SK40 all 3 96D088BCSR 2 00WAT BVAL ACT BR NC ST RH all 4 5N2A18AG42 NPT NIP 2X18 TBE GALSTL SK40 all 5 5SL2ANFB NPTELB 90D SIDEOUT 2 GALML150 all 6 51P060 PLUG PIPE SQ 2 GALCORED CI 125 all 7 5N2A03AG42 NPT NIPPLE 2X3 TBE GALSTL SK40 all 8 5S2ANFA NPT TEE 2 GALMAL 150 all 9 5N2A04AG42 NPT NIP 2X4 TBE GALSTL SK40 all 10 5N2A04KG42 NPT NIP 2X4 5 TBE GALSTL SK40 all 11 5SB3A2ADEO...

Page 161: ...on 159 Steam Inlet Hoses Steam Mixing Clean Side Legend A See Detail A B Steam C Mixing water D Water E Sparger Steam Components 3 Sheets 72044SR2 BPWG7W01 2020256 BPWG7W01 1 0000295785 A 4 6 19 20 3 40 PM Released Water Steam ...

Page 162: ...160 Pellerin Milnor Corporation Detail A Inlet Piping Through Shell Back to Sparger Legend F Uses 3 Steam Components 3 Sheets 72044SR2 Water Steam ...

Page 163: ...25X3 TBE BLKSTL SK40 all 8 5SL1EMFA NPTELB 90DEG 1 25 BLKMAL 150 all 9 5N1ECLSF42 NPT NIP 1 25XCLS TBE BLKSTLS40 all 10 5SU1EMH NPT UNION 1 25 BLKMAL 150 all 11 60E096C35A STEAMH OSE 1 25 X35 2ENDS NO all 12 5SL1ENFK NPT ELB 45DEG 1 25 GALMAL 150 all 13 03 06081 GASKET STEAM FLANGE 1 60 72 all 14 W3 06080 TUBE STEAM INLET all 15 5SL1ENFA NPT ELB 90DEG 1 25 GALMAL 150 all 16 5N1ECLSG42 NPT NIP 1 25...

Page 164: ...Pellerin Milnor Corporation Stainless Dump Valve 3 Sheets 42044WR2 WR3 SR2 SR3 60044WR2 WR3 SR2 SR3 72044WR2 WR3 SR2 SR3 BPWVUW02 2020264A BPWVUW02 1 0000274870 A 4 B 2 6 24 20 9 30 AM Released Water Steam ...

Page 165: ... 2 OD PISTON CUP CD 10 60C106 ORING 5 16ID 1 16CSBUNA70 011 CD 11 02 02185 WASHER PISTON CUP COMP LIMIT all 12 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR CD 13 03 06429 SPRING 2 11ODX6 5FL 64 CD 14 60C132 ORING 2 IDX 316CS BUNA70 329 CD 15 24G020N ROLLED WASH 252ID NYLTITE 25W CD 16 X2 02743 BONNET 2 DUMP VALVE CD 17 02 18931F GASKET DUMPVALVE 1 60 72WEHU CD 18 02 16021I DUMPVAL STEM 4 8 316SS CD 19...

Page 166: ...mbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments A 34 W2 18931 BODY 8 DUMPVALV 4244 60 52 8 DUMP VALVE B 34 W3 06086 BODY 10 DUMP VALVE 72WE SG T 10 DUMP VALVE A 35 02 18107 GASKET 8 FLANGED DUMP VALVE 8 DUMP VALVE B 35 03 06085D GASKET 10 FLANGEDUMP72D 8050 10 DUMP VALVE 8 X10 Stainless Dump Valve 3 Sheets 42044WR2 WR3 ...

Page 167: ... 165 Figure 71 Reserve Air Pressure Tank and Dual Drain Valve Legend A See BPWVUZ01 Drain Valve Body with Two Valves 3 Sheets 72044WR2 72044SR2 BPWG7W02 2020256 BPWG7W02 1 0000295820 A 4 B 2 4 15 21 11 42 AM Released Water Steam ...

Page 168: ...166 Pellerin Milnor Corporation Figure 72 Cross Section of one valve of the Dual Drain Valves Drain Valve Body with Two Valves 3 Sheets 72044WR2 72044SR2 Water Steam ...

Page 169: ...all 12 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR all 13 03 06429 SPRING 2 11ODX6 5FL 64 all 15 24G020N ROLLED WASH 252ID NYLTITE 25W all 16 X2 02743 BONNET 2 DUMP VALVE all 17 02 18931F GASKET DUMPVALVE 1 60 72WEHU all 18 02 16021I DUMPVAL STEM 4 8 316SS all 19 15G168 SQNUT 1 4 20UNC2 SS18 8 all 20 15K086 HXCAPSCR 3 8 16NCX3 4 SS18 8 all 21 15K041S HEXCAPSCR 1 4 20UNC2AX1 SS18 8 all 23 02 16021E WA...

Page 170: ...uire Two threaded rods and nuts twice the length of the tie bolts The appropriate repair kit CAUTION EXPLOSION HAZARD Spring tension can cause air cylinder to burst apart with great force during dissassembly You can be struck by air cylin der parts Follow maintenance instructions carefully Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing ...

Page 171: ...4 Ensuring Correct Piston Cup Shape Correct Piston Cup Shape Distorted Piston Cup Shape Legend A Locknut B Piston Cup 5 Note the position and orientation of the piston cup s washers and springs Replace the worn parts then reassemble them in reverse order Tighten the locknut until it is just barely possible to turn the piston cup and washer assembly on the stem The correct piston cup shape is shown...

Page 172: ...170 Pellerin Milnor Corporation piston cup to deform to the shape shown on the right side of the figure and may cause the pis ton to bind in the cylinder Pneumatic ...

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Page 174: ...e under high spring tension Air cylinder can burst apart with great force Follow maintenance instructions BNWUUM02 carefully Legend A A Detail view A A Brake Air Cylinder 2 Sheets BPWVUP01 2020083 BPWVUP01 1 0000276675 A 4 2 18 20 9 31 AM Released Pneumatic ...

Page 175: ...625L 062T SS all 7 02 02194 PISTON CUP DUMPVALVE 2 3 8 all 8 02 18651 WASHER 2 WAY BRAKE CYL all 9 15G220 NUTLOK THINHX 3 8 24 SS NYL all 10 60C106 ORING 5 16ID 1 16CSBUNA70 011 all 11 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR all 12 02 02085 UP WASHER 2 OD PISTON CUP all 13 06 20702E FLOW NOT ACTUATOR CYL HEAD all 14 02 02101 CYLHEAD W TAPPED HOLE all 15 02 17024 SPRING SS DUMP 1 5OD4FL40 all 16 W...

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