Miller Maxstar 200 DX, Owner'S Manual

Page: 72 / 94

OM-2226 Page 66
SECTION 14 − STICK WELDING (SMAW) GUIDELINES
14-1. Stick Welding Procedure
stick 2010 − 02 − 151 593
!
Weld current starts when
electrode touches work-
piece.
!
Weld current can damage
electronic parts in vehicles.
Disconnect both battery
cables before welding on a
vehicle. Place work clamp
as close to the weld as
possible.
.
Always wear appropriate per-
sonal protective clothing.
1 Workpiece
Make sure workpiece is clean be-
fore welding.
2
Work Clamp
3 Electrode
A small diameter electrode re-
quires less current than a large
one. Follow electrode manufactur-
er’s instructions when setting weld
amperage (see Section 14-2).
4
Insulated Electrode Holder
5 Electrode Holder Position
6 Arc Length
Arc length is the distance from the
electrode to the workpiece. A
short arc with correct amperage
will give a sharp, crackling sound.
7
Slag
Use a chipping hammer and wire
brush to remove slag. Remove
slag and check weld bead before
making another weld pass.
1
4
3
5
2
7
6
Tools Needed:
Equipment Needed:
Constant Current
Welding Power Source