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Illumination

Optics and Lighting

3

Vision HAWK Smart Camera Guide

3-5

Illumination

The standard version of the Vision HAWK Smart Camera has built-in
lighting. The LEDs can be configured to operate in multiple modes –
Continuous, Strobe, and Off.

Warning:

Running a red LED board on a camera with a white or blue

LED color profile will damage both the board and the camera.

The Vision HAWK C-Mount does not have built-in lighting. The Machine
Vision Lighting Principles on the following page provide some suggestions
for how to determine the appropriate external lighting for your application.

Lighting Specifications

Part Number

GMV-6800-

1200G

GMV-6800-

1202G

GMV-6800-

1204G

GMV-6800-

1206G

GMV-6800-

1210G

GMV-6800-

1212G

GMV-6800-

1214G

GMV-6800-

1216G

GMV-6800-

1222G

GMV-6800-

1300G

GMV-6800-

1302G

GMV-6800-

1304G

GMV-6800-

1306G

GMV-6800-

1310G

GMV-6800-

1312G

GMV-6800-

1314G

GMV-6800-

1316G

GMV-6800-

1322G

GMV-6800-

1400G

GMV-6800-

1402G

GMV-6800-

1404G

GMV-6800-

1406G

GMV-6800-

1410G

GMV-6800-

1412G

GMV-6800-

1414G

GMV-6800-

1416G

GMV-6800-

1422G

GMV-6800-

1500G

GMV-6800-

1502G

GMV-6800-

1504G

GMV-6800-

1506G

GMV-6800-

1510G

GMV-6800-

1512G

GMV-6800-

1514G

GMV-6800-

1516G

GMV-6800-

1522G

Illumination

Integrated High Output LEDs

Part Number

GMV-6800-

1000G

GMV-6800-

1002G

GMV-6800-

1004G

GMV-6800-

1006G

GMV-6800-

1010G

GMV-6800-

1012G

GMV-6800-

1014G

GMV-6800-

1016G

GMV-6800-

1022G

GMV-6800-

1030G

GMV-6800-

1032G

GMV-6800-

1034G

GMV-6800-1036G

Illumination

External Illumination Required

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Summary of Contents for Vision Hawk Smart Camera

Page 1: ...Vision HAWK Smart Camera Guide 84 016800 02 Rev J...

Page 2: ...es to the benefit of the trademark owner with no intention of infringement Disclaimer The information and specifications described in this manual are subject to change without notice Latest Manual Ver...

Page 3: ...Microscan does not specifically run any analysis on our raw materials or end product to measure for these substances The information provided in this certification notice is correct to the best of Mic...

Page 4: ...Contents 1 3 Vision HAWK Smart Camera Models 1 4 Part Number Structure 1 5 CHAPTER 2 System Components 2 1 Hardware Components 2 1 Important Label Information 2 8 Mounting and Wiring the Vision HAWK...

Page 5: ...2 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m B 3 97 000012 01 Power Supply M12 12 pin Socket 1 3 m B 4 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m B 5 APPENDIX C Gener...

Page 6: ...formation about how to configure and operate the Vision HAWK Smart Camera Manual Conventions The following typographical conventions are used throughout this manual Items emphasizing important informa...

Page 7: ...Vision HAWK Smart Camera Guide 1 1 1 Introduction 1 CHAPTER 1 Introduction FIGURE 1 1 Vision HAWK Smart Camera C Mount and Standard Models...

Page 8: ...oVISION button is pressed the camera automatically adjusts focal distance and sets internal parameters to optimize image captures AutoVISION software designed for use with the Vision HAWK provides an...

Page 9: ...nt inspection Auto ID Data Matrix and other 2D symbologies 1D OCR Package Contents Before you install AutoVISION software and connect your Vision HAWK Smart Camera please take a moment to confirm that...

Page 10: ...n HAWK SXGA Built In Lighting AutoVISION Verification OCV 30 Lens GMV 6800 1206G Vision HAWK SXGA Built In Lighting AutoVISION Visionscape Verification OCV 30 Lens GMV 6800 1210G Vision HAWK WVGA Buil...

Page 11: ...scape 15 Lens GMV 6800 1504G Vision HAWK SXGA Built In Lighting AutoVISION Verification OCV 15 Lens GMV 6800 1506G Vision HAWK SXGA Built In Lighting AutoVISION Visionscape Verification OCV 15 Lens GM...

Page 12: ...Chapter 1 Introduction 1 6 Vision HAWK Smart Camera Guide...

Page 13: ...are Components Part Number Description Demo Kit 98 000215 01 Demo Kit Power Supply Camera Stand Ethernet Host Cable Carrying Case Documentation Power Supplies 97 000012 01 Power Supply M12 12 pin Sock...

Page 14: ...000144 01 Right Angle Mirror Kit 98 000146 01 Window Replacement Kit 98 000147 04 12 Lens Kit 98 000147 01 15 Lens Kit 98 000147 02 30 Lens Kit 98 000147 03 45 Lens Kit 98 000205 01 Glass Window Kit w...

Page 15: ...MNT 98 92800311 Lens Skylight UV Filter 25 5mm Thread 98 92800371 Polarizing Filter 25 5mm Thread 98 000218 01 Lens Protection Housing Standard Length up to 48 mm 98 000226 01 Lens Protection Housing...

Page 16: ...ision HAWK Smart Camera Guide Standard Vision HAWK Front Figure 2 1 shows the front of the Vision HAWK Smart Camera FIGURE 2 1 Front Standard Vision HAWK Base Figure 2 2 shows the base of the Vision H...

Page 17: ...2 Vision HAWK Smart Camera Guide 2 5 Standard Vision HAWK Side Figure 2 3 shows the side of the Vision HAWK Smart Camera FIGURE 2 3 Side Standard Vision HAWK Back Figure 2 4 shows the back of the Vis...

Page 18: ...HAWK Smart Camera Guide Vision HAWK C Mount Front Figure 2 5 shows the front of the Vision HAWK C Mount Smart Camera FIGURE 2 5 Front Vision HAWK C Mount Base Figure 2 6 shows the top of the Vision HA...

Page 19: ...on HAWK Smart Camera Guide 2 7 Vision HAWK C Mount Side Figure 2 7 shows the side of the Vision HAWK C Mount Smart Camera FIGURE 2 7 Side Vision HAWK C Mount Back Figure 2 8 shows the back of the Visi...

Page 20: ...ormation Each Vision HAWK Smart Camera has its own label which contains important information about that camera P N The Microscan part number of your Vision HAWK Smart Camera S N The serial number of...

Page 21: ...securely as required by the application Connect the Ethernet cable 2 from B on the camera 1 to the network Connect the power supply cable 3 to 3 on the QX 1 4 Connect the trigger 5 to T on the QX 1 4...

Page 22: ...ted Outputs The reader has optoisolated outputs that can transfer signals from the camera to peripherals Outputs can be configured as either NPN or PNP but NPN and PNP cannot be mixed in a system beca...

Page 23: ...Mounting and Wiring the Vision HAWK Smart Camera System Components 2 Vision HAWK Smart Camera Guide 2 11 NPN Output for External Load...

Page 24: ...Chapter 2 System Components 2 12 Vision HAWK Smart Camera Guide PNP Output for Host Input...

Page 25: ...Mounting and Wiring the Vision HAWK Smart Camera System Components 2 Vision HAWK Smart Camera Guide 2 13 PNP Output for External Load...

Page 26: ...Vision HAWK Smart Camera Guide Optoisolated Inputs All discrete inputs are optoisolated Inputs can be configured as either NPN or PNP but NPN and PNP cannot be mixed in a system because the input com...

Page 27: ...Mounting and Wiring the Vision HAWK Smart Camera System Components 2 Vision HAWK Smart Camera Guide 2 15 PNP...

Page 28: ...Chapter 2 System Components 2 16 Vision HAWK Smart Camera Guide Input Output Wiring...

Page 29: ...lwork all circuits and all junction boxes must be grounded directly to an earth ground in compliance with local and national electrical codes Ground Loops Ground loops signal degradation due to differ...

Page 30: ...ing bracket Earth is at the same potential as power source Earth Supply Return and Earth ground must be stable low impedance reference points 2 Terminal Power Supply must still provide an Earth connec...

Page 31: ...200mV p p max ripple 170mA at 24VDC typ 15 5 watts max Vision HAWK Smart Camera CMOS SXGA 5 28VDC 200mV p p max ripple 135mA at 24VDC typ 13 watts max Vision HAWK C Mount Smart Camera CCD SXGA 5 28VD...

Page 32: ...amera s field of view Beeper The beeper is an audible verification that either a Pass or a Fail has occurred TRIG On Steady Continuous Trigger Off Waiting for Trigger Event On Flashing Trigger Event P...

Page 33: ...enabled pushing the AutoVISION Button triggers the camera to capture an image 1st Position Red Targeting Pattern The first AutoVISION Button position turns the targeting system on This overrides any...

Page 34: ...sion HAWK hardware Item Description Part Number 1 Vision HAWK Smart Camera GMV 6800 XXXXG 2 QX 1 Interface Device 98 000103 02 3 Cordset Common M12 12 pin Plug to M12 12 pin Socket 1 m 61 000162 01 4...

Page 35: ...the photo sensor to T on the QX 1 Connect the Common cable to 2 on the QX 1 and A on the camera Plug in the power supply 2 Select your Vision HAWK in the AutoVISION Connect view create a job and adju...

Page 36: ...adjust camera settings Note The default IP address of the camera is 192 168 0 10 Be sure your PC is on the same subnet 192 168 0 100 for example Important When modifying camera settings you will need...

Page 37: ...he Lighting Mode On Off or Strobe 3 Edit the Job in AutoVISION After you have created a new job loaded a job from your PC or uploaded a job from the camera you will proceed to the Edit view to refine...

Page 38: ...K Smart Camera Guide 4 Run the Job in AutoVISION Going to the Run view will automatically download your job to the camera and start it running 5 Save the Job Click the Save to Camera icon on the File...

Page 39: ...together The maximum value is 100000 100 ms Camera Definition File Example Camera Definition File Version 1 10 Camera Name VisionHAWK 752x480 CMOS Name Displayed in Camdef Selection Dialog Digitizer T...

Page 40: ...nents 2 28 Vision HAWK Smart Camera Guide Gain Max 100 0 to 100 Exp Dflt 400 Exp Min 25 Exp Max 100000 1 10 to 1 40 000 Focus Dflt 400 Focus Min 100 Focus Max 4000 1 to 40 inches Lens Configuration C...

Page 41: ...Vision HAWK Smart Camera Guide 3 1 3 Optics and Lighting 3 CHAPTER 3 Optics and Lighting This section describes the optical and illumination characteristics of the Vision HAWK Smart Camera...

Page 42: ...1 10 Default 400 s 1 2 500 GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G GMV 6800 1222G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Color 6 s to 100ms 1 150 000 to 1 10 Default 666 s 1 1 500 GMV 6800 1300G 1...

Page 43: ...s After the lens has been changed via the parameters below the new values will take effect the next time that the lens focus is modified 1 Boot the Vision HAWK Smart Camera 2 Connect to the Vision HAW...

Page 44: ...ts min max Minimum Focal Distance Sets the minimum focal distance to which the camera can be set input is in inches only no support for metric Maximum Focal Distance Sets the maximum focal distance to...

Page 45: ...00 1200G GMV 6800 1202G GMV 6800 1204G GMV 6800 1206G GMV 6800 1210G GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G GMV 6800 1222G GMV 6800 1300G GMV 6800 1302G GMV 6800 1304G GMV 6800 1306G GMV 6800 13...

Page 46: ...e vision lighting products Consider the following when setting up your application Is the surface of the object flat slightly bumpy or very bumpy Is the surface matte or shiny Is the object curved or...

Page 47: ...ternal illuminator is strobed with the exposure of the camera to maximize light for the short exposure times needed in dynamic applications ON OFF allows the external illuminator to be enabled and dis...

Page 48: ...round or voltage source less than or equal to 3 5VDC may cause erratic operation in this configuration Contact between Pin 5 gray wire and any voltage source greater than 3 5VDC will damage the illumi...

Page 49: ...ground or voltage source less than or equal to 3 5VDC may cause erratic operation in this configuration Contact between Pin 5 gray wire and any voltage source greater than 3 5VDC will damage the illu...

Page 50: ...ning Contact between Pin 5 gray wire and any voltage source greater than 3 5VDC will damage the illuminator Smart Series Illuminator Vision HAWK Connector A Pin Signal Name Pin Signal Name 1 24VDC to...

Page 51: ...rratic operation in this configuration Contact between Pin 5 gray wire and any voltage source greater than 3 5VDC will damage the illuminator Smart Series Illuminator Vision HAWK Connector A Pin Signa...

Page 52: ...r AV VS C Mount GMV 6800 1222G Vision HAWK SXGA Color AV VS 30 Lens GMV 6800 1322G Vision HAWK SXGA Color AV VS 45 Lens GMV 6800 1422G Vision HAWK SXGA Color AV VS 12 Lens GMV 6800 1522G Vision HAWK S...

Page 53: ...Vision HAWK Color White Balance Gain Values The color channel gain values can be viewed by clicking the Snapshot step selecting the Acquire tab and then activating the Advanced parameters as shown bel...

Page 54: ...hen equalized such that the white object appears white After white balance calibration the white balance gain values are updated and the results are saved as customer parameters Restore Preset White B...

Page 55: ...erpolation operation can be selected or applied to the step as shown below Use Fixed White Balance The color channel gain values can be fixed by clicking the Snapshot step selecting the Acquire tab an...

Page 56: ...flash folder Whenever the device parameters are calibrated two things happen The device global data is updated in the Config flash folder The job loaded in RAM is updated with the new data The Use Fi...

Page 57: ...the device global data file in the Config flash folder is updated Fixed Values last saved in the job are used If a job is opened on the PC or from a flash job slot on the device and if a device parame...

Page 58: ...e colors of the original image Proper white balance is required to take into account the color temperature of the light source which refers to the relative coolness of white light The main purpose of...

Page 59: ...WK Smart Camera Guide A 1 A Connector Pinouts A APPENDIX A Connector Pinouts This section contains information about Vision HAWK Smart Camera connectors M12 12 Pin Plug on page A 2 M12 8 Pin Socket on...

Page 60: ...and Serial Figure A 1 shows the M12 12 pin plug at connector A FIGURE A 1 Connector A M12 12 Pin Plug Table A 1 describes the M12 12 pin plug signals TABLE A 1 Connector A M12 12 Pin Plug Pin Functio...

Page 61: ...tor B M12 8 Pin Socket Ethernet Figure A 2 shows the M12 8 pin socket at connector B FIGURE A 2 Connector B M12 8 Pin Socket Table A 2 describes the M12 8 pin socket signals TABLE A 2 Connector B M12...

Page 62: ...Appendix A Connector Pinouts A 4 Vision HAWK Smart Camera Guide...

Page 63: ...nformation only Microscan does not guarantee the performance or quality of cables provided by other suppliers TABLE B 1 Cable Part Numbers and Descriptions Part Number Descriptions 61 000160 03 Cable...

Page 64: ...and a standard RJ45 connector on the other end Figure B 1 shows the 61 000160 03 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m FIGURE B 1 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m Important Be...

Page 65: ...m The 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m is a 1 meter cable with a 12 pin M12 plug on one end and a 12 pin M12 socket on the other end Figure B 2 shows the 61 000162 01...

Page 66: ...00012 01 Power Supply M12 12 pin Socket 1 3 m The 97 000012 01 Power Supply M12 12 pin Socket 1 3 m is a 90 254 VAC 24VDC power supply Figure B 3 shows the 97 000012 01 Power Supply M12 12 pin Socket...

Page 67: ...e B 5 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m The 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m is a photo sensor with a 4 pin M12 connector Figure B 4 shows the 99 000020 02 Trigger...

Page 68: ...Appendix B Cable Specifications B 6 Vision HAWK Smart Camera Guide...

Page 69: ...WK Smart Camera Guide C 1 C General Specifications C APPENDIX C General Specifications This section contains specifications and dimensions for the Vision HAWK Smart Camera and Vision HAWK C Mount Smar...

Page 70: ...GMV 6800 1034G GMV 6800 1036G GMV 6800 1200G Built In Liquid Lens standard Vision HAWK only 1 59 40 5 mm x 2 27 57 6 mm x 3 79 96 3 mm 10 oz 280 g GMV 6800 1202G GMV 6800 1204G GMV 6800 1206G GMV 680...

Page 71: ...to 100ms 1 40 000 to 1 10 Default 400 s 1 2 500 GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G GMV 6800 1222G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Color 6 s to 100ms 1 150 000 to 1 10 Default 666 s 1 1...

Page 72: ...ail Mode Power Network Activity I O Green Flash Pass Red X Target High Output LEDs 564mW 470 525 617nm 5 0mW max Type Laser diode Red LED Output Wavelength 655nm nominal White LED Output Wavelength GM...

Page 73: ...VDC 200mV p p max ripple 135mA at 24VDC typ GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G GMV 6800 1222G 5 28VDC 200mV p p max ripple 170mA at 24VDC typ GMV 6800 1300G GMV 6800 1302G GMV 6800 1304G GMV...

Page 74: ...6800 1030G 0 to 50 C 32 to 122 F GMV 6800 1032G GMV 6800 1034G GMV 6800 1036G GMV 6800 1200G 0 to 45 C 32 to 113 F GMV 6800 1202G GMV 6800 1204G GMV 6800 1206G GMV 6800 1210G 0 to 50 C 32 to 122 F GM...

Page 75: ...Dimensions General Specifications C Vision HAWK Smart Camera Guide C 7 Dimensions FIGURE C 1 Vision HAWK Smart Camera Dimensions Note Nominal dimensions shown Typical tolerances apply...

Page 76: ...ecifications C 8 Vision HAWK Smart Camera Guide FIGURE C 2 Vision HAWK C Mount Smart Camera Dimensions Note Nominal dimensions shown Typical tolerances apply Note C Mount lens protection housing has a...

Page 77: ...Field of View and Working Distance General Specifications C Vision HAWK Smart Camera Guide C 9 Field of View and Working Distance...

Page 78: ...Appendix C General Specifications C 10 Vision HAWK Smart Camera Guide...

Page 79: ...oudLink installed in the documentation folder C Microscan Vscape Documentation during AutoVISION Visionscape installation for detailed information about configuring and using the CloudLink web HMI Clo...

Page 80: ...tor To connect to a software based job running in FrontRunner or AutoVISION First be sure the job is running and then type the following into your browser s address bar Note You must specify port 8080...

Page 81: ...ication expanding to fill the browser window and automatically adapting to any changes in the dimensions of the window Although CloudLink allows you to define and use multiple display pages they are a...

Page 82: ...e three components to the Appplication Bar A set of page selection buttons In the example above they appear as tabs but the style can be customized if necessary A logo The position and contents of the...

Page 83: ...y page to demonstrate the arrangement of the panels on a page Note the names which start with panel It is not necessary to know these names to use CloudLink however they do have significance if there...

Page 84: ...D 6 Vision HAWK Smart Camera Guide Each panel has special layout and behavior properties that can be exploited to create a wide variety of different layouts The following table summarizes the position...

Page 85: ...ink Web HMI D Vision HAWK Smart Camera Guide D 7 If a panel does not have content i e no widgets are placed in it it is hidden from view with the other panels adjusted to occupy the available space Ex...

Page 86: ...Appendix D CloudLink Web HMI D 8 Vision HAWK Smart Camera Guide...

Page 87: ...art Camera Guide E 1 E Serial Commands E APPENDIX E Serial Commands This section provides descriptions of the serial commands that can be sent to the camera via TCP Telnet port AutoVISION Terminal or...

Page 88: ...n specifies a JPG compression quality of n less than or equal to 100 The default quality is 80 if not specified Note The PNG format provides lossless image compression If format is set to PNG the qual...

Page 89: ...run if it is configured to use VIO 1 as a trigger If specified the VIO index must be in the allowed range for Virtual I O points within Visionscape The virtual I O line will be set high then low If VI...

Page 90: ...ns memory fragments for device or coprocessor MEMINFO cp v Returns memory summary avail contig frags for device or coprocessor Verbose VERSION Returns Visionscape software version JOBSAVE slot n Saves...

Page 91: ...T tagname value Sets value of a global tag The tagname must correspond to one of the supported tags within the device The value can contain spaces The command is terminated by a carriage return and or...

Page 92: ...e supported tags within the device The command is terminated by a carriage return and or line feed character Include an index to get a single value from an array such as GET int1 If the index is omitt...

Page 93: ...service INFO with no arguments gets a list of services INFO service gets a list of tags in that service INFO service tagname gets attributes of the tag as well as a list of subtags The AVP service all...

Page 94: ...Focus AUTOCAL Performs automatic calibration of photometry settings Gain Exposure and Focus TARGET 0 1 off on Turns targeting LEDs On or Off CHECKSUM BOOT KERNEL BOOTPARAM Gets a checksum on an indivi...

Page 95: ...Vision HAWK Smart Camera Guide F 1 F Vision HAWK Boot Modes F APPENDIX F Vision HAWK Boot Modes This section describes the Vision HAWK s Diagnostic Boot Mode and Boot Error Mode...

Page 96: ...mulator and Vision HAWK camera Power on the unit and hold down the Tab key down for several seconds The unit will boot to a SAFE KERNEL prompt with communication settings of 115200 N 8 1 baud parity d...

Page 97: ...s via DHCP or to use a static IP address Issue the following command with a 0 for static IP or a 1 for DHCP SAFE KERNEL BP_UpdateDHCP 0 Boot Error Mode The Vision HAWK enters an error mode on boot if...

Page 98: ...Appendix F Vision HAWK Boot Modes F 4 Vision HAWK Smart Camera Guide...

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