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10 ‐Door operator TVR(FC) 5 / Rev 1.41 

9. SERVICE AND MAINTENANCE 

Manifesta on 

Fault 

Ac on 

Loud sounds from the fixing point of the 
gear unit 

Fixing of the gear unit is loose 

Tighten the fixing bolts; if they are damaged, replace 

Unusual sounds from the gear unit 

Damage to the worm sha  or wheel 

Contact the manufacturer 

Unusual sounds from the gear unit 

Damage to the bearings 

Contact the manufacturer or replace the bearing 

Unusual sounds from the gear unit 

Not enough oil 

Check the oil quan ty, add more if necessary; find out the 
reason for diminished oil quan ty, check for possible oil leaks 

Vibra on of input sha  at the bearing point  Damage to the bearing 

Contact the manufacturer or replace the bearing 

Unusual sounds from the drive motor 

 

Refer to the documenta on provided by the drive motor 
supplier 

Thermal protec on of the gear unit stops 
the drive unit 

Door’s resistance to mo on has increased 

Check the condi on of the door and its fixings 

Thermal protec on of the gear unit stops 
the drive unit 

Not enough oil 

Check the oil quan ty, add more if necessary; find out the 
reason for diminished oil quan ty, check for possible oil leaks 

Thermal protec on of the gear unit stops 
the drive unit 

Damage to the worm sha  or wheel 

Contact the manufacturer 

Oil leak from the gear unit frame 

Mechanical damage in the gear housing 

Contact the manufacturer 

Oil leak from the gear unit frame 

Fixing bolts of the gear unit halves are loose 

Check and  ghten the fixing bolts 

Oil leak from the rotary sha  seal 

Seal has worn out or there is dirt between the 
seal and the sha  

Contact the manufacturer or check the rotary sha  seal and 
replace it if necessary 

Disengagement mechanism doesn’t work 

Gear locked when the door was driven with 
force against an inelas c obstacle 

Rotate the input sha  of the gear unit e.g. from the side of 
the electric motor 

Disengagement mechanism doesn’t work 

Disengagement mechanism has been damaged  Contact the manufacturer 

Place where door travel stops has changed  Adjustment of the limit switches has changed 

Check that the adjustment  ghtness of the limit cams has not 
decreased. Tighten and adjust the limits again. 

Limit switches do not stop the door 

Limit sha  is damaged or does not rotate 

Contact the manufacturer 

Limit switches do not stop the door 

Micro switch for the limit does not func on 

Replace the limit switch 

Clack between the gear and motor 

Flexible clutch worn out 

Replace the clutch 

The motor runs, but gear sha  is not turn‐
ing 

Slipping clutch is slipping 

Adjust or replace the slipping clutch 

Summary of Contents for TVR(FC) 5

Page 1: ...OPERATING AND MAINTENANCE INSTRUCTIONS DOOR OPERATOR TVR FC 5 OVITOR OY SIENITIE 24 FIN 00760 HELSINKI FINLAND Tel 358 0 207 106 600 Fax 358 0 207 106 601 ENG...

Page 2: ...nsidered appropriate for improving the capacity and safety of the door operator The speed and travel of the door determine which gear and limit transmission values should be used Di erent possible tra...

Page 3: ...revent uninten onal star ng of the door operator you must e g lock the main switch of the door operator control system in the 0 posi on 3 2 RATING PLATE Every complete drive unit has two 2 ra ng plate...

Page 4: ...hat this structure will not bend If the moun ng base is not perfectly even the xing lugs of the drive unit could break when the xing screws are ghtened Do not bend gear when ghten ing the xing screws...

Page 5: ...s sealing Make the necessary connec ons A er checking the adjustment and opera on of the limit switches install the cover of the limit switch box in its place Check that the sealing on the gear unit s...

Page 6: ...cumenta on of the control system Limit switches are adjusted as shown in g 6 1 The limit switches are adjusted with the locking screw N and ne adjustment screw M Allen key size 2 5 mm 2 First turn the...

Page 7: ...DC AVE absolute value encoder plug terminal 7 12 C Thermal element in the drive D Manual emergency control crank or chain E Disengagement Electric interface A AVE plug absolute value encoder plug B AV...

Page 8: ...si on Semi annual service and maintenance Check the condi on and adjustment of the slipping clutch Check the ghtness of all xing bolts in the gear unit and the electric motor If a chain is used in pow...

Page 9: ...ate and the part num ber shown in the drawing With the help of the serial num ber it is possible to determine the correct part from the produc on informa on of the gear unit 9 4 FAULT TRACING Very o e...

Page 10: ...unit stops the drive unit Damage to the worm sha or wheel Contact the manufacturer Oil leak from the gear unit frame Mechanical damage in the gear housing Contact the manufacturer Oil leak from the g...

Page 11: ...Door operator TVR FC 5 Rev 1 41 11...

Page 12: ...60335 2 103 EN 13241 A1 EN 12453 EN 12445 EN 12604 EN 12605 EN 12978 A1 SFS Inspecta Ser oin OY has issued a cer cate ascertaining that the manufacturer s quality system meets the require ments of st...

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