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8 ‐Door operator TVR(FC) 5 / Rev 1.41 

8. OPERATION 

Conduct weekly inspec ons to determine changes in the 
sounds of the gear unit or oil leaks from the gear unit. If you 
note oil leaks or unusual sounds during drive unit opera on, 
stop the drive immediately and make sure that it cannot be 
used. If you cannot determine the cause of the problem, 
deliver the drive unit to the manufacturer for repair. 
 
Note that dust may accumulate on the drive unit during its 
opera on. If necessary, clean the drive unit regularly. The 
dust layer must not be thicker than 5 mm. Do not use high‐
pressure cleaning machines to clean the drive unit.  
 

8.1 DISENGAGEMENT CLUTCH (NOT TVR TYPE) 

 
Disconnec on of the drive unit is done by turning the disen‐
gagement lever. This enables the manual opera on of the 
door. To disengage, turn the lever of the clutch 90 degrees, 
as shown in fig. 7. For opera on of the lever from floor level, 
a ach ropes to the holes at the ends of the lever. 
 
The movement of the lever affects a micro switch. While 
affected, the micro switch disconnects the control current. 
For normal electric opera on, move the lever back to its 
original posi on. 
 
Note! Switching back to electric opera on is allowed only by 
turning the disengagement lever to its posi on for electric 
opera on and by moving the door manually un l the clutch 
dogs are engaged perfectly (

click). 

Fig. 7. Disengagement clutch 

9. SERVICE AND MAINTENANCE 

All service and maintenance work must be carried out care‐
fully and only by thoroughly trained personnel. Perform 
maintenance of the door and the door operator only when 
the door is not moving. To prevent uninten onal staring of 
the door operator, lock the main switch of the control sys‐
tem in the 0 posi on. 
 
Semi‐annual service and maintenance: 
 



Check the condi on and adjustment of the slipping 
clutch 



Check the  ghtness of all fixing bolts in the gear unit and 
the electric motor.  



If a chain is used in power transmission, check the align‐
ment of the sprockets. 



Check the condi on of the chain and the sprockets. 



Examine the condi on of the gear unit visually. 



Check the sounds of the gear unit. 



Check the  ghtness of the gear unit. 



Remove the dust that has accumulated on the gear unit 
and the motor. 
 

In addi on to this, check the condi on of the en re gear 
every three years. 
 
Correct lubrica on is of primary importance for the func‐

oning of a worm gear. The oil grade for the ini al filling is 

shown on the ra ng plate. In the specified opera ng condi‐

ons, oil changes are not necessary. The oil quan ty should, 

however, be checked at the  me of installa on and at least 
once a year during normal maintenance of the door. 
 
The ini al filling oil used is suitable for an environment with 
temperature varia ons from –20 

o

C to +40 

o

C. For drive 

units that are run with an especially high opera ng frequen‐
cy such that the surface temperature of the unit is constant‐
ly above +40

o

C, oil changes are recommended. In such oper‐

a ng condi ons, the first oil change should occur a er ap‐
prox. six months of opera on and subsequently at three 
year intervals. 
 
When changing the oil, always use the same type of oil used 
previously. It is not allowed to mix oils of different types or 
from different manufacturers. Mixing oil types may damage 
the rotary sha  seals and cause oil leaks 
When changing the oil, please note that hot oil may cause 
burns. Always use protec ve gloves and remove leaking oil 
immediately with an oil‐absorbing substance. 

Observe the regula ons and instruc‐

ons given in this manual when oper‐

a ng the door. 

Disengagement 
lever 

Please note the instruc ons in the 
”Opera on” sec on for observing gear 
unit condi on. 

Summary of Contents for TVR(FC) 5

Page 1: ...OPERATING AND MAINTENANCE INSTRUCTIONS DOOR OPERATOR TVR FC 5 OVITOR OY SIENITIE 24 FIN 00760 HELSINKI FINLAND Tel 358 0 207 106 600 Fax 358 0 207 106 601 ENG...

Page 2: ...nsidered appropriate for improving the capacity and safety of the door operator The speed and travel of the door determine which gear and limit transmission values should be used Di erent possible tra...

Page 3: ...revent uninten onal star ng of the door operator you must e g lock the main switch of the door operator control system in the 0 posi on 3 2 RATING PLATE Every complete drive unit has two 2 ra ng plate...

Page 4: ...hat this structure will not bend If the moun ng base is not perfectly even the xing lugs of the drive unit could break when the xing screws are ghtened Do not bend gear when ghten ing the xing screws...

Page 5: ...s sealing Make the necessary connec ons A er checking the adjustment and opera on of the limit switches install the cover of the limit switch box in its place Check that the sealing on the gear unit s...

Page 6: ...cumenta on of the control system Limit switches are adjusted as shown in g 6 1 The limit switches are adjusted with the locking screw N and ne adjustment screw M Allen key size 2 5 mm 2 First turn the...

Page 7: ...DC AVE absolute value encoder plug terminal 7 12 C Thermal element in the drive D Manual emergency control crank or chain E Disengagement Electric interface A AVE plug absolute value encoder plug B AV...

Page 8: ...si on Semi annual service and maintenance Check the condi on and adjustment of the slipping clutch Check the ghtness of all xing bolts in the gear unit and the electric motor If a chain is used in pow...

Page 9: ...ate and the part num ber shown in the drawing With the help of the serial num ber it is possible to determine the correct part from the produc on informa on of the gear unit 9 4 FAULT TRACING Very o e...

Page 10: ...unit stops the drive unit Damage to the worm sha or wheel Contact the manufacturer Oil leak from the gear unit frame Mechanical damage in the gear housing Contact the manufacturer Oil leak from the g...

Page 11: ...Door operator TVR FC 5 Rev 1 41 11...

Page 12: ...60335 2 103 EN 13241 A1 EN 12453 EN 12445 EN 12604 EN 12605 EN 12978 A1 SFS Inspecta Ser oin OY has issued a cer cate ascertaining that the manufacturer s quality system meets the require ments of st...

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