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INSTRUCTION MANUAL

– BALER Z562

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Summary of Contents for Z562

Page 1: ...B A L E R Z562 INSTRUCTIONS MANUAL PART I TRANSLATION OF THE ORIGINAL INSTRUCTIONS MANUAL REV IV JULY 2018 Instructions manual No Z562 04 167 2013...

Page 2: ......

Page 3: ...information and recommendations Non compliance with the described recommendations poses a serious threat of damage to the machine due to its incorrect operation The symbol indicating the possibility o...

Page 4: ...raffic Participant 33 1 8 Baler Cleaning 34 1 9 Baler Storage 35 1 10 Risk 35 1 10 1 Residual Risk Description 35 1 11 Residual Risk Assessment 36 1 12 Dismantling And Disposal 36 1 13 Accessories 36...

Page 5: ...onnection 46 3 3 Operational Check 47 3 4 Preparing The Machine For Operation 47 3 4 1 Mounting And Operating The Twine Binding Unit 47 3 4 2 Mounting And Operating The Net Binding Unit 48 3 4 3 The E...

Page 6: ...ccumulated Material 19 3 9 2 Removing the Accumulated Material on The Rotor 19 3 10 Ending Operations 19 4 Maintenance and Adjustment 20 4 5 Pick Up Wheels Adjustment 22 4 6 Adjusting The Drive Chain...

Page 7: ...icating The Pick Up 38 4 17 2 The Automatic Lubrication System For Chains 40 4 17 3 Lubricating the Bearings 42 4 18 Tyres Inspection Every 30 Days Of Work 42 5 Possible Faults 43 NAME AND ABBREVIATIO...

Page 8: ...The control panel of the baler comes with the options of twine or net binding It facilitates configuring the applicator and the hydraulic manifold functioning The signalling fields of the counter indi...

Page 9: ...or lamp means that the hydraulic manifold is running Deleting press and hold the key to delete the workday counter data Description of the signalling fields The red indicator lamp means that the chamb...

Page 10: ...e binding the Binding key is disabled The counter generates an intermittent acoustic signal and the Binding button green indicator lamp is on OP 2 net binding Press and hold Binding to start the work...

Page 11: ...down until the 0 digit is displayed 3 6 Hydraulic Installation WARNING Ensure the fluid purity in the tractor power hydraulic system The purity of the fluid must be compliant with condition 20 18 15 o...

Page 12: ...pening closing of the rear cover and the raising lowering of the pick up to the tractor power hydraulic system by means of a connection line supplying the three way valve and further the chamber openi...

Page 13: ...nal accessory to the power hydraulic system by means of the connection lines as shown in Figure 21 A dual section external hydraulic system of the tractor is required for this system to work Figure 21...

Page 14: ...effected by the hydraulic control system located in the tractor cab Install the control lever for the baler hydraulics in the cab next to the operator s seat Set the control lever for the baler hydra...

Page 15: ...or Connect the baler to the tractor electrical system circuit by means of the 7 pin connection cord as shown in Figure 24 Figure 24 Wiring diagram 1 Connection plug 2 Front lamp 3 Rear lamp 4 Registra...

Page 16: ...nding of the rolling action is signalled by the compaction degree indicator A Section 4 6 reaching the lower position of the yellow field and generating the acoustic signal When the acoustic signal is...

Page 17: ...cal locks protecting the chamber from unauthorised opening Prior to harvesting the material must be properly prepared by raking Subsequently form the windrows into strips not wider than 1 1 m in width...

Page 18: ...ole No 2 Section 3 2 1 as standard hole No 3 is used Dismantle the clamp unit 14 Figure 4 3 9 Removing The Accumulated Material During material pick up it is possible that it will accumulate on the pi...

Page 19: ...the material in the front section Manually remove the accumulated material Reinstall the clamp for the cut material 3 10 Ending Operations Always after you finish work carry out the following Disable...

Page 20: ...ecuring the actuators Secure the raised baler cover in its upper position as shown in Figure 29 On both sides of the baler use clamps 2 fixed to the upper pins of the hydraulic cylinders 1 to secure t...

Page 21: ...9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 45 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12 1 50 80...

Page 22: ...ock the setting Figure 30 Adjusting working height of the pick up 4 6 Adjusting The Drive Chain Tensioning Every 10 Hrs Of Work Check the chain tension at regular intervals The tension value of the ch...

Page 23: ...nsioners 4 or adjusting bolts with the spring 5 respectively Figure 32 The drive unit 4 6 1 Adjusting The Pick Up Chain Tension Of The Baler To The Feeding Roller Pay special attention to the pick up...

Page 24: ...sen the bolts and remove the guard from the left side of the pick up Loosen 4 nuts which hold the cam Figure 34 Pick up cam adjustment Adjust the cam position turn it to move the pick up tine closer t...

Page 25: ...INSTRUCTION MANUAL BALER Z562 25 Figure 35 Pick up cam adjustment...

Page 26: ...ing bolt is cut in the pick up fuse replace it with a bolt of the same specification Figure 36 Replacing the locking bolt WARNING Use only manufacturer s bolts for repairing the overload protections U...

Page 27: ...overload protection Damaging the locking bolts stops the drive transmission to the feeding roller pick up and supply worms If the locking bolts are split in the feeding roller optional accessory repl...

Page 28: ...onversely the lowest compaction degree is obtained when the cord is in hole No 5 Adjust the compaction degree further by adjusting the length of the bolt 2 by means of the nuts 3 Loosen the nut to inc...

Page 29: ...ree of compaction To assess the compaction degree use the scale Figure 40 located on the baler If the bar is over the red field the maximum compaction degree is obtained and further swathe pick up mus...

Page 30: ...by removing dust and blowing it with a low pressure air after lifting the twine feeder cover Direct the dirt towards the outlet 4 11 1 Sharpening The Twine Blades You can sharpen the blade as shown i...

Page 31: ...djusting The Cover Stop Valve Next to the hydraulic coupling 1 there is a throttle non return valve 2 enabling the adjustment of the hatch closing action The adjustment must be carried out as follows...

Page 32: ...djusted lock works properly Turn on the hydraulic system by feeding fluid to the actuators which open the rear hatch until the starting moment of opening it At that moment stop feeding the fluid leave...

Page 33: ...e the key from the ignition and engage the tractor auxiliary brake Assess the blades condition Blunt blades must be sharpened You can sharpen the blades yourself if you use special care Before you sta...

Page 34: ...position and fully tighten the locking screw Connect the baler to the tractor and check the functioning of the cutter blades Locking lever Locking bolt WARNING Sharpen the blades on their flat side N...

Page 35: ...ront bar over the pick up Drain the fluid to a previously prepared container After emptying the box replace the cap Figure 46 The drain cap The fluid in the transmission box should be changed after th...

Page 36: ...replace the cap Figure 47 The fluid level in the gearbox 4 17 Lubrication Lubricate the drive chains with transmission fluid after each 5 hours of baler use or after baling of 50 bales Lubricate the...

Page 37: ...brication points Figure 49 The lubrication points right side DANGER Carry out the chain lubrication when the tractor engine is switched off the ignition key is removed and the auxiliary brake is appli...

Page 38: ...gure 50 The lubrication points left side 4 17 1 Lubricating The Pick Up The figure below shows the pick up lubrication points Figure 51 The lubrication points the pick up Lubrication interval every 5...

Page 39: ...1 to remove the cover 2 Next remove the locking bolt 3 and screw in a grease nipple in its place 4 Apply the lubricate on the pick up rollers Remove the nipple and replace the locking bolt 3 Repeat th...

Page 40: ...with brushes feeding oil to the main lubrication points providing uniform distribution of oil on the chain surface The pump P provides a stepless adjustment of the amount of oil To adjust the amount...

Page 41: ...oil tank of the automatic chain lubrication system Filter replacement once a year The filter is in the oil tank It is recommended to replace it once a year Procedure Open the left hand side guard Drai...

Page 42: ...the baler Figure 55 The central lubrication of bearings on the left hand side of the baler 4 18 Tyres Inspection Every 30 Days Of Work Schedule regular checks of the tyre pressures and ensure they are...

Page 43: ...rpm The pick up tines tear the material Too high a rotational speed of the pick up compared to the working speed Increase the working speed Decrease the PTOff rpm The pick up tines miss parts of the...

Page 44: ...1 Incorrect twine installation on the belt wheel Note the twine installation on the belt wheel according to the figure given in Section 3 4 1 Too short a distance from the loop to the roller Set the l...

Page 45: ...t Check and if necessary carefully seal the quick fit coupling of the external sockets of the tractor hydraulic circuit Insufficient oil supply Check and if necessary replenish the oil in the appropri...

Page 46: ...t rpm revolutions per minute a rotation speed unit Pictogram an information plate Rating plate a manufacturer s plate unambiguously identifying the machine UV ultraviolet radiation invisible electroma...

Page 47: ...Assembly 36 Lower transport hitch 33 40 H Brakes 16 44 46 I Baler Identification 11 Hydraulic system 43 K Disposal 36 O Drive disconnection 46 Lighting 43 Net binding 48 Twine binding 47 P Starting up...

Page 48: ...brication 40 42 F Forming bales 16 44 I Electrical system 15 K Pick up Wheels 22 23 Maintenance 20 Pick up cam 24 Chains 40 44 Bearings 42 M Lubrication points 38 39 N Accumulated material 19 Chain te...

Page 49: ...ubrication 36 38 42 Compaction degree 28 Twine 30 44 45 Locking bolt 26 27 39 U Failures 43 Removing the accumulated material 18 19 W Oil exchange 35 Z End of Operation 19 Principles of operation 16 C...

Page 50: ...50 INSTRUCTION MANUAL BALER Z562 NOTES...

Page 51: ...INSTRUCTION MANUAL BALER Z562 51...

Page 52: ...meaning of the provisions of the Civil Code The pictures do not necessarily show standard accessories Original spare parts are available from authorised dealers both in Poland and abroad and also at t...

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Metal-Fach Z562, Instruction Manual, Page: 51 / 52

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