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Appendix C — Recommended Test Voltages
Recommended DC Voltages for Insulation Resistance Test
EASA AR100 and IEEE 43 sections 5.4 and 12.2 provide guidelines on voltage to be applied during Insulaton
Resistance (IR) testing. Test voltage should be applied for one minute.
Table 20:
Recommended DC Voltages for Insulation Resistance test: EASA AR100 and IEEE 43.
Winding Rated Voltage (V)*
Insulation Resistance Test Direct Voltage (V)
<1000
500
1000–2500
500–1000
2501–5000
1000–2500
5001–12,000
2500–5000
>12,000
5000–10,000
* Rated line-to-line voltage for three-phase AC machines, line-to-ground for single-phase machines, and rated direct
voltage for DC machines or filed windings.
Recommended DC HiPot and Surge Test Voltages
Megger Baker Instruments has a recommended standard (see table) for test voltages for DC tests and Surge tests
conducted on a motor, generator, or transformer. That standard is twice the AC line voltage plus 1,000 volts.
This test voltage is consistent with NEMA MG-1, IEEE 95-1977 (for test voltage greater than 5,000 volts) and IEEE 43-
2000 (test voltages less than 5,000 volts).
View other standards in the tables below for a comparison of IEEE 95, EASA AR100 DC-HiPot, IEEE 522 Surge testing,
IEC 34-15, and Megger recommended testing voltages.
NOTE: The tables list representations of motors, as well as the formulas to calculate voltages so that you can
calculate test voltage of any size motor.
Table 21:
IEEE 95 for HiPot test.
V Line
Per Unit
Min Test,
V Line × 1.25 × 1.7
Max Test,
V Line × 1.5 × 1.7
480
392
1,020
1,224
575
469
1,222
1,466
600
490
1,275
1,530
2,300
1,878
4,888
5,865
4,160
3,397
8,840
10,608
6,900
5,634
14,663
17,595
13,800
11,268
29,325
35,190
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