M&R Cayenne D 2224 Manual Download

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121806

Cayenne

™

Series

Table of Contents

Safety and Operational Guidelines ...........................................................................................................................5

1.1

Management Responsibilities ...................................................................................................................................6

1.2

Operator Responsibilities ..........................................................................................................................................7

General Information....................................................................................................................................................8

2.1

Service and Parts......................................................................................................................................................9

2.2

Defined Purpose .....................................................................................................................................................10

2.3

Warranty..................................................................................................................................................................10

Product Specifications.............................................................................................................................................11

Installation .................................................................................................................................................................12

4.1

Installation Instructions............................................................................................................................................12

4.2

Level Flash Cure .....................................................................................................................................................13

4.3

Install Quartz Heating Elements .............................................................................................................................14

4.4

Install Signal Cable .................................................................................................................................................15

4.4.1

Standard Series Press .....................................................................................................................................15

4.4.2

Z-Series Press .................................................................................................................................................16

4.5

Install Remote Sensor.............................................................................................................................................18

Operation ...................................................................................................................................................................19

5.1

Control Panel ..........................................................................................................................................................19

5.2

Digital Control Unit ..................................................................................................................................................20

Scheduled Maintenance...........................................................................................................................................24

Troubleshooting........................................................................................................................................................27

Replacement Parts ...................................................................................................................................................29

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA 3

Tel: +630-858-6101 Fax: +630-858-6134

www.mrprint.com

Summary of Contents for Cayenne D 2224

Page 1: ...ERIES Cayenne Series Av1 45 00 USD Cayenne Series WWW MRPRINT COM Toll Free 800 736 6431 USA Direct 630 858 6101 USA Fax 630 858 6134 Outside USA 847 967 4461 Outside USA Fax 847 967 0417 1N 372 Main...

Page 2: ...Cayenne Series V 121806 2 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com...

Page 3: ...Installation 12 4 1 Installation Instructions 12 4 2 Level Flash Cure 13 4 3 Install Quartz Heating Elements 14 4 4 Install Signal Cable 15 4 4 1 Standard Series Press 15 4 4 2 Z Series Press 16 4 5 I...

Page 4: ...Cayenne Series V 121806 This page intentionally left blank 4 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com...

Page 5: ...d impair the working efficiency of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane E...

Page 6: ...ediately shut down sources of power to the equipment is shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate ar...

Page 7: ...rienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants...

Page 8: ...ce to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to sta...

Page 9: ...Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department...

Page 10: ...t is not permitted Ancillary Equipment Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates as more fully set forth in the manual specific to...

Page 11: ...400 V 3 ph 30 A 50 60 Hz 20 4 kW 208 230 V 3 ph 76 90 A 50 60 Hz 35 5 kW 400 V 3 ph 55 A 50 60 Hz 36 5 kW Size 56 x 91 cm 22 x 36 61 x 76 cm 24 x 30 61 x 91 cm 24 x 36 76 x 107 cm 30 x 42 Cayenne Ser...

Page 12: ...2 as shown The threaded studs with adjustment handle 1 are screwed into the threaded hole on the lower leveling angle brackets on the chassis and then into the metal leveling pad 2 which rests on the...

Page 13: ...wheel 2 Tighten the side handles to lock in position Place a level on the unit s surface to check for level front to back and side to side Step 3 To adjust the front to rear angle of the heating eleme...

Page 14: ...ash cure with the quartz heating elements in the horizontal normal operating position Step 1 The quartz heating element has a female electrical connector 1 at both ends Step 2 Hold the quartz heating...

Page 15: ...he plug socket 2 located on the lower electrical enclosure of the press The remaining plugs are provided for installation of additional flash cure systems Step 2 Press the F4 key twice to select the m...

Page 16: ...tep 3 For additional flash cures connect the male plug 5 on the third flash cure to the female receptacle 6 on the second flash cure Connect additional flash cures in the same manner Step 4 Press F4 k...

Page 17: ...mode of operation for the flash cure PLC mode or Proximity mode The control displays MODE on the upper line and either PRX or PLC on the lower line indicating which mode is currently selected Press th...

Page 18: ...sensor to read the lower pallet support arm just as it starts the index cycle Step 2 Install the signal cable from the sensor floor stand to the socket 1 marked PLC SENSOR SIGNAL on the flash cure St...

Page 19: ...ition activates the quartz bulbs for the time set During the preheat time the switch may be placed in the OFF position to disconnect power to the bulbs WORK position shows the flash cure is ready to w...

Page 20: ...he flash cure press the ENT key to communicate the value to the PLC Power Ensure power is supplied to the equipment The control displays the flash cure model on the top line and FLASH on the lower lin...

Page 21: ...s to change the flash time Note The flash time on the digital controller must be set for the maximum of 10 seconds when operating in the PLC mode to prevent a conflict between the flash cure time and...

Page 22: ...icating which mode is currently selected Press the arrow keys to change the mode Note In PLC mode the flash cure receives its start signal from the PLC on the press In PRX mode the flash cure receives...

Page 23: ...ress the F4 key until the word PASS displays Next press the arrow down key until the number 1969 displays on the lower line The SETUP menu displays after 2 3 seconds The control exits the SETUP menu a...

Page 24: ...press the ENT key or wait 10 seconds and the control exits the Setup menu automatically 6 Scheduled Maintenance Benefits Properly maintained equipment operates more efficiently reduces operating cost...

Page 25: ...surface of the flash cure Daily Clean Filter Screens With electrical power disconnected as per previous instruction remove the frames 1 and screens 2 located on the front of the flash cure Check and c...

Page 26: ...ermo switch 2 or the heat sensor 3 Lubricate Guide Rails Items required 1 Permatex Super Lube with Teflon Grease 1 Small Paint Brush With electrical power disconnected as per previous instruction open...

Page 27: ...re not curing properly One or more of the lamp sections may be inoperative due to incorrect selection Check the Digital Controller to ensure the correct lamp sections are selected and operating The qu...

Page 28: ...e Digital Controller displays the alarm message AL 1 Excessive dirt lint or dust clogging up the blower fan blades Check the fan blades and clean as necessary The flash cure has shut down and the audi...

Page 29: ...d order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts...

Page 30: ...010003 2 Push Button 1010006 3 Digital Controller Cayenne D 1012181 3 Digital Controller Cayenne Z 1012199A 4 Toggle Switch 1010007 5 Indicator Light 1013000 6 Indicator Light 1013000 7 Indicator Ligh...

Page 31: ...00 1024000 1024000 Fuse 30A 250V F1 F3 1004004A 1004004A Fuse 45A 250V F1 F3 1004005 1004005 Fuse 40A 250V F1 F3 1004003D Fuse 40A 250V F1 F6 1004008 Fuse 50A 600V JTD F1 F3 Fuse 60A 250V F1 F3 100400...

Page 32: ...39 1004039 Fuse 3 5A 250V F9 F10 Fuse 5A 250V F6 F7 Fuse 2A 250V F8 F9 1004039 1004039 1004039 1004039 12 Fuse 2A 250V F11 F12 Magnetic Contactor 50A C1 1011630 1011630 1011630 1001630 Magnetic Contac...

Page 33: ...1205 1011207 5 Current Sensor 1024000 1024000 1024000 1024000 Fuse 30A 250V F1 F3 Fuse 45A 250V F1 F3 Fuse 40A 250V F1 F3 Fuse 40A 250V F1 F6 Fuse 50A 600V JTD F1 F3 1004014A Fuse 60A 250V F1 F3 Fuse...

Page 34: ...12 Part Numbers Electrical Cabinet CE Part Name Cayenne D Z 1818 Cayenne D Z 1822 Cayenne D 2224 Cayenne D Z 2230 Cayenne D 2236 1 Solid State Relay with Heat Sink 1011205 1011207 1011207 1011207 1011...

Page 35: ...le 1006443 3 Circuit Breaker 5A 1 Pole 1006459 1006459 Circuit Breaker 2A 2 Pole Circuit Breaker 4A 1 Pole 1006443 1006443 1006443 4 Circuit Breaker 4A 2 Pole 1006448 Circuit Breaker 1A 2 Pole Circuit...

Page 36: ...3033061 7 Hex Head Bolt 1 2 13 x 2 3 4 3008054 8 Adjustable Handle 1 2 13 x 1 96 Stud 3033060 9 Fin Hex Jam Nut 1 2 13 3013050 10 Leveling Pad Socket Type 1 2 13 3037021 11 Hex Head Bolt 1 2 23 x 4 1...

Page 37: ...Side Guide 9P10554 28 Adjustment Threaded Shaft 9P10439 29 Quartz Lamp holder Assembly 9P10453 30 Button Socket Cap Screw 10 32 x 5 8 3001000 31 Button Socket Cap Screw 1 4 20 x 3 4 3001001 32 Adjustm...

Page 38: ...Quartz Tube 1007101A 1007101A 1007101A 1007101A 1007101A Part Numbers Quartz Reflector Assembly Part Name Cayenne D 2436 Cayenne D 3042 Cayenne D 3866 Cayenne D 4032 Cayenne D 4036 1 Self Tapping Scre...

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