MANATEC LX WB-VL-65 DSP, Service Manual

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INDEX
Page No.
1. WARRANTY
– STATUTORY CLAUSE
1
2. INSTALLATION 2
2.1. SAFETY INFORMATION 2
2.2. INSTALLATION REQUIREMENTS 2
2.2.1. LOCATION 2
2.2.2. POWER REQUIREMENT 2
2.2.3. SPACE REQUIREMENTS 3
2.2.4. ACCESSORIES & TOOLS REQUIREMENTS 3
2.3. UNPACKING 4
2.3.1. LCV MODELS 4
2.3.2. HCV MODELS 5
2.4. FOUNDATION 6
2.5. INTEGRATION 6
2.5.1. DISPLAY UNIT (Monitor column & Monitor) 6
2.5.2. WHEEL GUARD 7
2.5.3. WIDTH MEASURING ROD (Applicable only for Premium model) 8
2.5.4. MCD 8
3. DESCRIPTION OF MAIN PARTS 9
3.1. DSP BOARD WITH MINI UPS 9
3.2. POWER PANEL 9
3.2.1. MOTOR CONTROL BOARD 9
3.2.2. MOTOR CONTROL BOARD CUM EMI FILTER BOARD (for Rev.50 and above) 9
3.2.3. SBC BOARD 10
3.2.4. SMPS 11
3.2.5. EMI FILTER MODULE (for HCV model only) 11
3.3. ROTOR 11
3.3.1. MOTOR 11
3.3.2. PIEZO SENSOR 11
3.3.3. REVOLUTION INDEX ENCODER BOARD 12
3.3.4. MID CENTERING DEVICE (MCD) 12
3.4. MECHANICAL BRAKE 12
3.5. DISPLAY UNIT 12
3.6. KEYBOARD 13
3.7. DISTANCE / DIAMETER / WIDTH MEASUREMENT MECHANISM 13
3.7.1. E-DISTANCE ENCODER BOARD (For Wheel rim Distance measurement) 13
3.7.2. RLS SENSOR BOARD (For Wheel rim Inner, Outer Dia & Width measurement) 13
3.8. WHEEL GUARD 14
3.9. LASER / TORCH (Applicable for P model only) 14
3.10. STICKER WEIGHT HOLDER (Applicable for P model only) 14
4. OPTIONS 15
4.1. WEIGHT CALIBRATION 15
4.1.1. LCV MODELS 15
4.1.2. HCV MODELS 19
4.2. DIAMETER CALIBRATION (Applicable only for P model) 22
4.3. WIDTH CALIBRATION (Applicable only for Premium model) 23
4.4. WHEEL TRACKING TEST 25
4.5. DISTANCE ROD TEST 26
4.6. SELF TEST 26
4.7. SENSOR TEST 26
4.8. LASER & TORCH SETTING (Applicable for model) 27
4.9. DUTY CYCLE TEST 27
4.10. KEYPAD TEST 27
4.11. BACKUP FACTORY DATA 28
4.12. CUSTOMER INFORMATION 28
4.13. RESET JOB NUMBER 28
4.14. RESTORE FACTORY CALIBRATION 29
4.15. WEIGHT CUTOFF 29