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© 2010 Magnum Energy, Inc. 

32

3.0 Setup

Example:

 The charger is rated for 120 amps, and you need to limit the 

charge rate to 72 amps. Choose the 

Max Charge = 60%

 selection (72 

amps = 60% of 120 amps)

.

Default setting 

Max Charge Rate = 100%

Info:

 If the 

Max Charge Rate

 setting is 

0%

, the topology of the 

Magnum inverter (when connected to an AC source) will override 

the 0% setting and start charging if the battery voltage is <12 

VDC (12 VDC models), <14 VDC (24-volt models), or <28 VDC 

(48-volt models).

How do I determine where to set my maximum charge rate? 

The 

maximum charge rate is generally set to a C/5* rate (C = the total amp-

hour capacity of the battery bank – using the 20-hour AH rate). The C/5 rate 

is usually used when the objective is to charge the batteries as quickly as 

possible (i.e., 400 AH ÷ 5 = 80 amp maximum charge rate). A lower rate such 

as C/20* is used when the batteries need to be charged as slow as possible.

* C/5 or C/20 rate - charge rates are commonly expressed as a ratio of the total 

amp-hour (AH) capacity of the battery bank. For example, with a 400 AH battery 

bank (C = 400), the C/5 charge rate is 80 A (400/5 = 80 A).

CAUTION:

 The C/5 or C/20 charge rate settings are guidelines; 

they are not requirements on how you should set your battery 

charge rate. For speci

fi

 c charge rate requirements, refer to your 

battery manufacturer.

Info:

 If multiple inverter/chargers are used on a single battery 

bank, you must ensure that the total charge rate from all 

inverter/chargers is limited to the maximum charge rate needed 

for your battery bank. The 

Max Charge Rate

 setting only limits 

the charging on each inverter/charger individually, not on all 

inverter/chargers.

03D Low VAC Dropout:

 Selects the minimum AC voltage that must be 

present on the input before the inverter/charger switches from Inverter 

mode to Charger mode.
This setting also determines the minimum AC voltage threshold where 

the charger disengages and the inverter (when turned on) provides AC 

power from the batteries. This protects AC loads from utility outages.

Example:

 If this value is set to 60 VAC, then the AC input voltage must 

be above 60 volts before the inverter will switch from Inverter mode to 

Charge mode.

Default setting 

80 VAC

 (Export inverter models 160 VAC)

Where do I set my VAC Dropout? 

It depends on the application and what 

you are using as the AC source. The settings not only look at the incoming 

voltage level to determine when to transfer, but also determines how quickly  

the charger disconnects and starts inverting based of the 

fl

 uctuations of the 

incoming AC voltage.

Dropout = 60 VAC to 100 VAC (For export models: Dropout = 120 

VAC to 200 VAC) 

-

 

Use a 

Low VAC Dropout

 setting of 60 VAC to 100 VAC 

(export models: dropout from 120 VAC to 200 VAC) when the AC source 

may have 

fl

 uctuations in RMS voltage. These settings attempt to prevent 

the charger from disengaging unnecessarily due to poor quality voltage 

and are highly recommended if using a generator for charging. The 

Summary of Contents for ME-RTR

Page 1: ...Owner s Manual for Revision 2 2 or higher ME RTR Router Control Inverting 25 6 VDC 20 Amps System Home ...

Page 2: ... this product All electrical work must be performed in accordance with local state and federal electrical codes This product is designed for indoor compartment installation It must not be exposed to rain snow moisture or liquids of any type Use insulated tools to reduce the chance of electrical shock or accidental short circuits Remove all jewelry such as rings watches bracelets etc when installin...

Page 3: ...ol Button 14 01 AC In Control 15 02 CHG Charge Control 16 03 Gen Control 17 3 2 3 METER Button 18 01 DC Meters 19 02 AC Meters 19 03 AGS Meters 20 04 BMK Meters 20 3 2 4 SETUP Button 22 01 Router Setup 23 02 Invert Setup 26 03 Charger Setup 30 3 2 4 1 Accessory Setup 37 04 AGS Setup 37 05 BMK Setup 38 06 REM Setup 38 3 2 5 TECH Button 39 4 0 ME RTR Menu Maps 43 5 0 Operation 52 5 1 Front Panel 52 ...

Page 4: ...ication Cables 9 Figure 2 8 Surface Mounted Communication Cables 9 Figure 2 9 Router Cover s Cable Connection Cutouts 10 Figure 2 10 Wiring the Auxiliary Relay 10 Figure 2 11 Installing the Router Cover 11 Figure 2 12 Power up Routine 11 Figure 3 1 Up and Down Arrows for Hidden Lines 12 Figure 3 2 PORT Button 13 Figure 3 3 CTRL Control Button 14 Figure 3 4 METER Button 18 Figure 3 5 SETUP Button 2...

Page 5: ... Fault 62 Figure 5 20 Overtemp Fault 63 Figure 5 21 AC Overload Fault 63 Figure 5 22 Hi Volts AC Fault 63 Figure 5 23 Dead Battery Charge Fault 64 Figure 5 24 Overcurrent Fault 64 Figure 5 25 FET Overload Fault 64 Figure 5 26 Breaker Tripped Fault 65 Figure 5 27 Unknown Fault xx 65 Figure 5 28 Transformer Overtemp Fault 65 Figure 5 29 No Inverter Comm Fault 66 Figure 5 30 StackClock Fault 66 Figur...

Page 6: ... charger operation as well as viewing current status or fault messages ON OFF Pushbuttons x2 Allows all the inverters or chargers to be quickly enabled or disabled Info The router s ON OFF INVERTER and ON OFF CHARGER buttons function normally when a ME ARC is connected through a router in a parallel system PORT Button This button scrolls through the six communication and accessory ports and displa...

Page 7: ...s 1 6 or to select various menu items and settings Pressing this rotary knob allows you to select a menu item or to save a setting once it is displayed on the LCD screen B F E D C G A H A B C D Mounting tabs for top cover Parallel CAT 5 jacks x4 LEDs for communication P1 P6 LED for Comm not functional for future use E F G H LED for Aux Relay operation Mounting screw holes x4 Aux Relay 2 wire termi...

Page 8: ...ge such as chafing which can be caused by vibration or constant rubbing 2 2 Tools Required Installing the router is a simple process and requires the following tools Phillips screwdriver Level Drill Cut out tool knife saw Pencil Drill bit 7 64 2 3 Installation Overview The ME RTR is required in order to parallel stack the MS PAE Series inverter charger Each inverter charger must be connected direc...

Page 9: ...entify the master and slave units without having to trace the wires from the router to each inverter charger ME ARC ME BMK 3 MS PAE INVERTER SLAVE 2 2 MS PAE INVERTER SLAVE 1 4 MS PAE INVERTER SLAVE 3 1 MS PAE INVERTER MASTER MA SL1 SL2 SL3 ME AGS N Cables x4 from router to each inverter s Stack Port red Cables x4 from router to each inverter s Remote Port blue Cable from ME AGS N to Network Port ...

Page 10: ... 2 0 Installation Figure 2 2 Router Dimensions FRONT VIEW 8 15 16 22 7 cm 6 5 8 16 8 cm BOTTOM VIEW 5 8 1 6 cm 1 9 16 4 cm 15 16 0 9 cm 7 1 16 17 9 cm 15 16 2 4 cm 8 15 16 22 7 cm RIGHT SIDE 1 9 16 4 cm 6 5 8 16 8 cm 3 8 cm 1 ...

Page 11: ...eing installed on a Magnum Panel en closure MP it can be attached to either the left or right hand side using the bracket ME RTR B provided Refer to the MP manual PN 64 0028 for information on mounting the router on a MP panel 1 2 8 20 3 cm 3 8 0 9 cm 1 3 cm 5 14 cm 7 16 1 1 cm Figure 2 3 Router Mounting Holes FRONT BEZEL REMOVED 8 13 16 22 4 cm 7 8 2 2cm 1 1 16 2 7 cm 2 11 16 6 8 cm 2 7 cm 6 16 5...

Page 12: ...el stacking cables Connect a CAT 5 cable to the Stack Port on every inverter installed in parallel see Figure 2 5 Route the inverter connected CAT 5 cables from each inverter charger to your router Depending on your particular setup the cables may need to be routed through walls or the MP Panel enclosure system Connect each CAT 5 cable to its respective CAT 5 port on the router MA SL1 SL2 and SL3 ...

Page 13: ...ication ports are being used the additional accessories may be connected to the Network ports on the stacked inverter char gers Any accessory connected directly to the Network port on an inverter charger will display as an accessory on the router port to which the inverter charger is connected Example A ME AGS N connected to the Network port on the master inverter P1 will display as P1Acc on the r...

Page 14: ...l or no desire to cut into the wall the cables can be surface mounted Figures 2 8 Info The CAT 5 and communication cables may be installed on the mounting surface or through the wall If the cables are installed on the surface the router cover has cutout sections to accommodate the cables see Figure 2 9 These cutout sections are made thinner to allow them to be easily broken or cut Only remove thos...

Page 15: ...t relay that is either normally open or closed The Aux Relay may be wired to any device requiring a contact clo sure that draws no more than 0 1 amp of current The Aux Relay is a voltage controlled relay and may be programmed to open or close on VDC with an adjustable delay CAUTION When wiring the Aux Relay use an inline 0 5 amp fuse to protect the relay Damage to this relay is not covered by warr...

Page 16: ...Routine Figure 2 11 Installing the Router Cover Install with two flathead Phillips mounting screws 2 8 Installing the Router Cover Once all the wiring is completed you are ready to install the router cover Tip the top of the cover down and hook it over the router top protruding horizontal tabs on inside top of cover go under corresponding mounting tabs at top of router and then drop the cover down...

Page 17: ...hat can help with configuring monitoring and troubleshooting your inverter charger system Rotary SELECT Knob This rotary knob allows you to quickly scroll through and select various menu items and settings Pressing the knob selects the menu item to change or saves the current selection Refresh the LCD display by holding the rotary knob down for seven seconds Info The LCD screen features a 4 line d...

Page 18: ... and an ME RC or ME ARC remote Info You can connect a maximum of four inverter chargers to a router If the maximum number of inverter chargers are connected two open ports remain If more ports are needed for accessories the Network port on each inverter charger may also be used for accessories Info When an accessory is plugged into a communication port on the router the PORT button displays the ac...

Page 19: ... CTRL button Example The SETUP menu s 02C AC In Time setting is used to set what time of day e g 12AM to 8AM you want the inverter to connect to the incoming AC Once this time is set use the CTRL button to access the AC In Control menu item and select Time Connect When Time Connect is selected the inverter charger will only connect to AC when the time is between 12AM and 8AM 01 AC In Control Auto ...

Page 20: ...et Connect Volts setting in the 02D AC IN VDC menu Disconnects from incoming AC when the DC battery voltage is above the Set Disconnect Volts setting also in the 02D AC IN VDC menu Info See SETUP menu 02D on page 28 for a complete explanation of the Set Connect Volts setting Time Connect Connects to incoming AC when the time of day is between the Set Connect Time and Set Disconnect Time settings p...

Page 21: ... AC is disconnected and then reconnected the charger will go directly to the Float mode and will not initiate a Bulk or Absorption charge cycle CAUTION Using the Force Float setting may not fully charge the batteries Most batteries require a Bulk and Absorption charge cycle in order to fully recombine the electrolyte in the batteries and bring the specific gravity to the proper level Be sure to ch...

Page 22: ...le can be running from either a manual start or an autostart command When the OFF setting is selected the generator will not start automatically Info If DC power is lost to the router this menu resets to the default OFF position for safety ON The ON selection will start the generator by sending a start com mand from the ME AGS N control module Once the generator is start ed it may be stopped by se...

Page 23: ... push When using the METER button the selected menus stay and do not return to the Home screen This feature is useful for displaying commonly used meter readings Info Pressing and holding down the METER button for 3 seconds takes you back to the System Home screen from any menu 1 DC Meters 2 AC Meters 3 AGS Meters All Select Meter METER Button Press to view meters Press METER Rotate to desired sel...

Page 24: ...ng this measures the inverter s output voltage If in Charge mode this measures the AC voltage that is passing through the inverter from the source e g grid or generator 02B Output Hz While inverting this menu displays the output frequency of the inverter When the incoming AC source is connected to an inverter this meter displays the frequency of the incoming AC source i e grid or generator that is...

Page 25: ... running since the AGS auto started the generator This menu does not display run time when the generator has been manually started Info This hour meter resets each time the generator is stopped This is useful when trying to determine how long the generator has been running in Auto mode if you were not present when it started This meter does not replace the hour meter for total hours the generator ...

Page 26: ... or removed from the battery When this value is positive it represents amp hours returned to the battery during any subsequent charging A negative value represents amp hours removed from a full battery Its range is 32768 AH O4E Resettable AHrs This meter displays the total amp hours removed from the battery since it was last reset This display can be used as a battery load indicator to help determ...

Page 27: ...ush the display automatically returns to the System Home screen and the PIN must be reentered in order to access the SETUP menus Refer to the TECH button s SETUP PIN menu item to set or change the PIN number Refer also to Section 3 2 4 1 for more info on accessory setup Info In any SETUP menu that contains a range of settings if the first and last settings are equal set to the same value the funct...

Page 28: ...ing turns off the Power Save feature or selects the time from off to 60 minutes that determines when the display goes into Power Save mode This setting also allows the Port LEDs to be turned off or set to Auto mode In Auto mode the Port LEDs automatically blink whenever a device is connected to a router port Default setting PowerSave min 15 Port LEDs Auto What is the Power Save feature The Power S...

Page 29: ...acts Once the battery voltage reaches the trip point the relay will open or close once the time set in the 01H Aux Relay Timing menu item is satisfied Relay Close Set this voltage to close the Aux Relay contacts This range can be below or above the Relay Open setting depending on if you want the Aux Relay to be Active Low or Active High Range is 8 17 12 VDC 16 34 24 VDC and 32 51 48 VDC Relay Open...

Page 30: ...s with delay times or it can be manually either forced closed or open What is the Aux Relay used for The most common use is to turn on an exhaust fan to eliminate your battery bank gasses using the VDC start and stop settings The Aux Relay can also be used to control the coil of a current carrying relay How do I adjust the Aux Relay The three menus used to adjust the Aux Relay are the 01F Aux Rela...

Page 31: ...d be turned off Search Off Where should I set Search Watts The Search Watts setting should be adjusted to the same power level or the next lower setting of the smallest load that you want to run If you don t know the wattage of the smallest load you want to run turn the switch for the load on and decrease the Search Watts setting until the load comes on and stays on Example You have reviewed all t...

Page 32: ... more often to prevent the inverter from shutting off in Fault mode Info If there is an ME AGS N installed it should be set to start 1 0 volts higher than the LBCO setting this is to prevent the inverter from shutting down before the generator comes on 02C AC In Time This feature allows you to connect to the local power utility at a predetermined time of day When the current time falls within the ...

Page 33: ...put terminals of the inverter charger it will only connect to incoming AC when the Set Connect Volts setting is reached It will disconnect when the Set Disconnect Volts voltage setting is reached Should I use the AC In VDC feature The most common use of AC In VDC is when you have an alternate source s of battery charging The most common sources of alternate battery charging are PV wind and or hydr...

Page 34: ...he total system load is 2000W Slave 1 will now turn off and the master inverter will be running the 2000W load Default setting 60 Should I use the Parallel Threshold feature This depends on the application Most applications set a threshold level such that the connected slave inverters come on only when they are required to power the loads This reduces the power drain on the batteries because the s...

Page 35: ...verter loads If the current from the loads on the output of the inverter are greater than the circuit breaker rating on the incoming AC source you may experience nuisance tripping on this breaker Info This setting controls the input current differently depending on the inverter charger model and the AC input wiring configuration selected for your particular model ME MS and RD Series models have 2 ...

Page 36: ...VDC 48 0 64 0 VDC Note 1 Voltage same as absorption voltage to prevent equalization Note 2 Specifications for Concord Lifeline Series AGM batteries Note 3 Specifications for East Penn Deka Discover and Trojan AGM batteries Note 4 When using the Custom setting the EQ Equalization voltage adjustment cannot be set lower than the Absorb Voltage setting Also the EQ Voltage adjustment cannot be set high...

Page 37: ...e battery bank you must ensure that the total charge rate from all inverter chargers is limited to the maximum charge rate needed for your battery bank The Max Charge Rate setting only limits the charging on each inverter charger individually not on all inverter chargers 03D Low VAC Dropout Selects the minimum AC voltage that must be present on the input before the inverter charger switches from I...

Page 38: ...ay not receive a full charge In contrast if the Absorb stage is too long the batteries may be overcharged Either scenario may lead to damage to the batteries Contact your battery manufacturer to ensure the best charge settings are used for your type of batteries Set Absorb Done Time Set Absorb Done Time is used when a specific time is determined to be the best solution for ending absorption time W...

Page 39: ...the Absorb charge mode for a minimum of two minutes independent of the actual Absorb Done Amps setting Info If DC loads are connected directly to the batteries it is not recommended that you use the Absorb Done Amps setting DC loads cause the charger to increase amperage delivered to the battery bank in order to charge the batteries plus run the DC loads This scenario could result in overcharging ...

Page 40: ...E Absorb Done SOC The Max Charge Time setting has priority over these menus and will stop the charge cycle once that setting is satisfied Example The Max Charge Time setting is six hrs but the 03E Absorb Done Time setting is eight hrs The charge cycle will stop after six hrs as per the Max Charge Time setting and not finish the Absorb Done Time setting of eight hrs 03G Final Charge Stage The Final...

Page 41: ...ode in Float mode there is no Full Charge mode Why should I use the Float mode Float mode is typically used when the charger is the only charge source connected to the batteries This mode will maintain the batteries at the float voltage If using flooded batteries and the charger is in float for an extended period the water level should be checked every two to three weeks for proper levels Set Fina...

Page 42: ... Run Time Starts stops based on time of day This feature uses the router clock to determine start and stop times 04C Gen Run Amps Starts stops based on the AC amp load on the inverter while in Invert mode When the AGS is connected directly to the router the AGS starts stops based on the total AC amp load of all the inverters in the parallel system while inverting When the AGS is directly connected...

Page 43: ... into any port P1 P6 and can monitor any port to which an inverter is connected However it must be first assigned to that port in order to monitor it Default System will appear as the assigned port for the remote control System means the remote control will monitor the SYSTEM port To assign a different port press the SELECT knob and rotate to the desired port P1 P6 Press the SELECT knob to save th...

Page 44: ...d in Celsius or Fahrenheit as selected in SETUP menu s 01D Temp Display Firmware Versions TECH 02 The Firmware Versions menu displays ALL the units connected to the router The unit versions display in the order of the PORT to which they are connected 1 6 Info The router version will be displayed in the lower left of the screen of the TECH s Firmware Versions menu item Press to edit setting if avai...

Page 45: ...ing to the Fault History front screen display shows Fault History Press Select to View Tech 04 Once this screen displays press and hold the SELECT knob for 5 seconds until the screen displays No Faults Recorded Tech 04 H1 Low Battery BTS 25C Tfmr 45C FETs 40C P1 3 12 00a Tech 04 Port Days since fault Time Menu Fault Mode Transformer Battery and FET Temps Fault History Number H1 Low Battery Inverti...

Page 46: ...llow all users to access the SETUP button menus Lock Setup Press SELECT to restrict access to the SETUP button menus to only those users with the valid PIN Set New PIN Press SELECT to change the existing PIN Entering a Menu When the PIN is Set and Locked When entering a menu or pressing SETUP button the Set SETUP PIN PIN 0 menu displays The correct PIN must now be entered in order to access the me...

Page 47: ...he PIN number See the FAVS button section External Control TECH 06 External Control is a read only menu Magnum Energy has adopted an open protocol policy which allows third party firmware companies to control certain functions of the inverter charger This menu displays if any external device software is controlling the router It is designed to help support personnel determine if the inverter charg...

Page 48: ...rol Set AC In Control Auto Connect VDC Connect edit Control Set AC In Control VDC Connect Time Connect EDIT Control Set AC In Control Time Connect AC In Disabled EDIT Control 02 CHG Control Multi Stage View Control Set CHG Control Multi Stage Force Float edit Control Set CHG Control Force Float Restart Bulk EDIT Control 03 Gen Control OFF View Control Set Gen Control OFF ON edit Control Set Gen Co...

Page 49: ...ew AGS Meter 03B DC Volts AGS 1 48 2 3 4 5 6 ALL View AGS Meter 03C Gen Run Time 1 0 0 2 3 4 5 6 ALL View AGS Meter 03D AGS Temp 1 77F 2 3 4 5 6 ALL View AGS Meter 03E Since Gen Run 1 10 2 3 4 5 6 ALL View AGS Meter 2 AC Meters 3 AGS Meters 4 BMK Meters ALL SELECT Meter 04A BMK SOC 1 89 2 3 4 5 6 ALL View BMK Meter 04B DC Volts BMK 1 48 2 2 3 4 5 6 ALL View BMK Meter 04C DC Amps BMK 1 125 2 3 4 5 ...

Page 50: ...rightness 50 ALL SELECT RTR Setup Set Display Contrast 100 Brightness 50 ALL edit RTR Setup 01B Display Contrast 100 Brightness 50 ALL SELECT RTR Setup Set Display Contrast 100 Brightness 50 ALL edit RTR Setup 01C Power Save PowerSave min 15 Port LEDs Auto ALL View RTR Setup 01C Power Save PowerSave min 15 Port LEDs Auto ALL SELECT RTR Setup Set Power Save PowerSave min 15 Port LEDs Auto ALL edit ...

Page 51: ...28 0 ALL edit RTR Setup 01G Aux Relay V Trip Relay Close 20 0 Relay Open 28 0 ALL edit RTR Setup 01H Aux Relay Timing Close Delay 10 Open Delay 10 ALL View RTR Setup 01H Aux Relay Timing Close Delay 10 Open Delay 10 ALL SELECT RTR Setup Set Aux Relay Timing Close Delay 10 Open Delay 10 ALL edit RTR Setup Set Aux Relay Timing Close Delay 10 Open Delay 10 ALL edit RTR Setup S S S S Default Open Defa...

Page 52: ...pm ALL View INV Setup Set Connect Time 6 00am ALL edit INV Setup S S S Range 9 16 12V 18 32 24v 36 64 48v 02D AC In VDC 11 0V 14 1V ALL View INV Setup Set Connect Volts 11 0 Volts ALL edit INV Setup Set Disconnect Volts 14 1 Volts ALL edit INV Setup S Range OFF 30 90 10 increments 02E Parallel Threshold OFF ALL View INV Setup Set Parallel Threshold OFF ALL edit INV Setup Set Parallel Threshold 90 ...

Page 53: ... Input Amps 5 Amps ALL edit CHG Setup Set AC Input Amps 60 Amps ALL EDIT CHG Setup 03B Battery Type GEL ALL View CHG Setup Set Battery Type GEL ALL edit CHG Setup Set Battery Type Flooded ALL EDIT CHG Setup Set Battery Type AGM 1 ALL EDIT CHG Setup Set Battery Type Custom ALL EDIT CHG Setup Set Absorb Voltage 14 4 Volts ALL edit CHG Setup Set Float Voltage 13 2 Volts ALL edit CHG Setup Set EQ Volt...

Page 54: ...3F Max Charge Time Time 0 0 Hours ALL View CHG Setup Set Max Charge Time Time 0 0 Hours ALL edit CHG Setup Set Max Charge Time Time 25 5 Hours ALL EDIT CHG Setup Set Absorb Done SOC 100 ALL edit CHG Setup Range 0 to 250 ADC Range 50 to 100 03G Final Charge Stage Multi Stage ALL View CHG Setup Set Final Charge Stage Multi Stage ALL edit CHG Setup Range Multi Stage Float Silent Set Final Charge Stag...

Page 55: ...e Fault Time Fault Occurred and BTS Temp Transformer Temp and Transistor FETs Temp when fault occurred Refer to the ME AGS N Owner s Manual PN 64 0039 for detailed information on this menu Refer to the ME BMK ME BMK NS Owner s Manual PN 64 0013 for detailed information on this menu TECH S S H9 AC Overload BTS 25C Tfmer 85C FETs 80C P1 7 4 30aTech 04 Firmware Versions 1 AGS 2 3 4 5 6 Acc Tech 03 06...

Page 56: ...ech 07 S TECH S S S Press and hold SELECT button for5 secs Seconds will count down Menu Button Menu Heading Default Current Setting Press SELECT Press SELECT Change settings LEGEND SETUP 02A Search Watts 5 Watts ALL View INV Setup 02A Search Watts 5 Watts ALL edit INV Setup S Menu Heading Read Only info Yes or No Menu Port Display Type System Defaults Have Been Restored Tech 07 Note This screen on...

Page 57: ...l the LED s come on as it goes through a self test Once the self test is complete the LEDs and the LCD provide the operating status of the inverter charger See Section 5 3 4 for more information on the LED indicators 5 1 2 LCD Display The LCD display is used for setting up the system operation as well as viewing current operating status and fault conditions This display has four lines of alphanume...

Page 58: ...more detailed information SETUP This button allows the router the inverter charger and any connected accessory to be configured to your specific system preferences See Section 3 2 4 for more detailed information TECH This button allows you to access menu selections that can help service personnel with troubleshooting and also allows the factory default settings for the inverter charger and any con...

Page 59: ... generator is connected to the input of the inverter While in Charge mode the display shows Charging Bulk Charging Absorb Charging Float Charging Full Charge Charger Standby Silent Force Float and Equalizing see Figures 5 6 thru 5 14 When the charger is ON and actively charging it produces DC voltage and current to charge your batteries and the CHG LED is solid Charger Standby When the charger is ...

Page 60: ...the ports has a fault To determine which port has the fault press the PORT button or rotate the SELECT knob until the FAULT LED turns solid The fault now displays on the second line The first line identifies if it is an inverter charger fault or an accessory fault see Figure 5 1 2 Info Whenever referencing inverter charger in this section please note it is referring to all inverter chargers in the...

Page 61: ...tput are less than the SETUP menu s 02A Search Watts setting The Search mode function is used to reduce the inverter draw from the battery and may be turned off at any time if you want full inverter output voltage available at all times see the 02 Invert Setup section on page 26 Inverting The inverter is providing AC voltage on its output by inverting power from the batteries FAULT PWR CHG INV Off...

Page 62: ...s the charger will skip the Bulk and Absorb charging stages and go directly to the final charge stage Float or Silent Inverter Standby appears on the LCD and the INV green LED is on solid All other LEDs are off FAULT PWR CHG INV Inverter Standby Settings Info Figure 5 5 Inverter Standby Mode Figure 5 6 Charging Mode Inverter Standby The inverter is on but not actively providing power However it is...

Page 63: ...in the batteries at the float charge voltage setting This is determined by the SETUP menu s 03B Battery Type setting as shown in Table 3 1 Info If the battery voltage falls 12 1 VDC 12 volt models 24 2 VDC 24 volt models or 48 4 VDC 48 volt models the unit will initiate bulk charging Full Charge This status indicates that you have entered the Battery Saver mode This mode maintains the batteries wi...

Page 64: ...Silent mode the charger is not actively charging but does monitor the battery voltage When the battery voltage reaches the Set DC Volts to ReBulk setting under the 03G Final Charge Stage menu the charger will restart a Bulk and Absorb charge cycle and then transition back into Silent mode at the end of the Absorb cycle Force Float This charge profile forces the charger to stay in the Float mode as...

Page 65: ...dissipate this gas CAUTION Ensure your batteries can be equalized Only do so if permitted by your battery manufacturer or dealer Performing an Equalize charge on batteries other than liquid lead acid or certain AGM types could permanently damage them Contact your battery manufacturer for their recommendations CAUTION Ensure the DC loads will not be damaged by the higher voltage applied to the batt...

Page 66: ...AULT LED comes on and a fault status is displayed when an abnormal condition is detected Use the information in this section to determine and correct the issue Info Many of the faults will automatically restart when the fault is cleared Some will require a manual restart This requires the ON OFF INVERTER button on the router to be pressed and released Finally if the fault will not clear an inverte...

Page 67: ...on when the battery voltage is above the High Battery Cut Out HBCO value This fault will automatically restart and resume operation when the battery voltage drops 0 3 VDC 12 volt models 0 6 VDC 24 volt models or 1 2 VDC 48 volt models below the HBCO value Info The HBCO value is dependent on your inverter revision and model Normally the HBCO value for the ME MM RD Series inverters is 16 VDC 12 volt...

Page 68: ... because the connected AC loads are larger than inverter s output capacity there is a wiring short on the output or the output wires are incorrectly installed Once the AC loads are reduced or the output wiring is corrected the inverter can be restarted after a manual restart High Volts AC This fault causes the AC input to be disabled because a very high AC voltage 150 VAC or 300 volts for export i...

Page 69: ...s the unit shuts down and requires a manual restart Remedy This fault usually occurs because the connected AC loads are larger than the inverter s output capacity there is a wiring short on the AC output or the wires are incorrectly wired Once the AC loads are reduced or the output wiring is corrected manually restart the inverter to resume operation If this fault condition continues after all of ...

Page 70: ...g the actual fault status Tfmr Overtemp This fault message displays when the transformer causes the inverter to shut down to protect the internal power transformer from damage Once the transformer cools down the inverter automatically restarts and resumes operation Remedy If the fault occurs while inverting reduce the load on the inverter If while charging turn down the charge rate If this fault o...

Page 71: ...e click when plugging in the CAT 5 cables Info This fault has been known to occur when a Magnum Energy accessory is plugged into the Stack Port but the installation is not using multiple inverters in a stacked configuration If this occurs perform an inverter reset see Section 6 2 Stack Mode Fault This unit has detected a problem with the other stacked inverter check that unit for a fault condition...

Page 72: ...ernal faults the inverter will require an inverter reset Remedy Perform an inverter reset see Section 6 2 After resetting the inverter press the ON OFF INVERTER button to turn the inverter on and verify the fault has cleared If the internal fault remains the inverter will require repair at an authorized service facility Internal Bridge This fault message displays and the inverter shuts down becaus...

Page 73: ...ecause the internal AC transfer relay protection circuit has been activated FAULT PWR CHG INV Internal NTC Settings Info Internal NTC appears on the LCD and the FAULT red LED is on The PWR green CHG green and INV green LEDs are off Figure 5 35 Internal NTC Fault FAULT PWR CHG INV Internal Relay Settings Info Internal Relay appears on the LCD and the FAULT red LED is on The PWR green CHG green and ...

Page 74: ...ases to a low level Silent mode will automatically start charging when the ReBulk setting is reached BLINKING display shows a charging status i e Bulk Absorb Float The charger current is automatically decreased because 1 Charger Back off the inverter s internal temperature is getting hot current is decreased to reduce maintain temperature or 2 Low AC Input Voltage the input AC voltage is 85 VAC ch...

Page 75: ...d feel hear click when the connection is made Router not getting sufficient power from inverter Ensure inverter batteries are connected and inverter is operating correctly Inverter should be able to invert and power AC loads from batteries ensure no AC power is connected to the inverter AC inputs LEDs and backlight are off Router is in Power Save mode Press any button to reactivate router or turn ...

Page 76: ...r this mode changes to Bulk Charging Absorb Charging or Float Charging modes Charger not charging even though CHG LED is on steady and the unit says Bulk Charging or Absorb Charging Check the DC amps meter and DC voltmeter on the router display It should be 80 or more of rated charge current if the battery voltage is under 14 0 VDC 28 0 VDC on 24 volt models or 48 0 VDC for 48 volt models If not c...

Page 77: ...saved in non volatile memory and are preserved until changed even if an inverter reset is performed or if all power to the router or inverter is removed 1 Press and hold the Power ON OFF pushbutton for 15 seconds 2 Watch the Charging Inverting Status LED after approximately 15 seconds it should come on and flash rapidly to indicate the inverter has reset The Status LED will go off after the pushbu...

Page 78: ...ns the product for repair determined by the price paid by the original purchaser Magnum Energy shall not be liable for any other losses or damages 4 Upon request from Magnum Energy the original purchaser must prove the product s original date of purchase by a dated bill of sale itemized receipt 5 The original purchaser shall return the product prepaid to Magnum Energy in Everett WA After the compl...

Page 79: ... product directly to Magnum Energy for repair you must return the unit in the original or equivalent shipping container receive a Return Materials Authorization RMA number from the factory prior to the return of the Product to Magnum Energy for repair place RMA numbers clearly on the shipping container or on the packing slip When sending your product for service please ensure it is properly packag...

Page 80: ...Magnum Energy Inc 2211 West Casino Rd Everett WA 98204 Phone 425 353 8833 Fax 425 353 8390 Web www magnumenergy com PN 64 0020 Rev A ...

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