Magnetek IMPULSE G Plus Series 4 Installation Manual Download Page 1

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PROFINET Installation Manual

August 2014

Part Number: 144-27019

Summary of Contents for IMPULSE G Plus Series 4

Page 2: ...ion LED Display 10 Power Up Diagnostics 11 5 Installation Procedure 12 Section Safety 12 Prior to Installing the Option 14 Installing the Option 15 GSD GSDML Files 20 6 Option Related Drive Parameters 21 7 PROFINET Messaging 25 PROFINET Overview 25 PROFIdrive Communication Profile 25 Magnetek Specific Control and Status Words 28 8 Communication 29 Introduction to PROFINET IO 29 PROFINET IO in SI E...

Page 3: ...PULSE G VG Series 4 Profinet Installation Manual August 2014 3 Drive Status Tab 47 Network Tab 48 Doc Links Tab 49 Email Alerts Tab 50 10 Troubleshooting 55 Drive Side Error Codes 55 11 Specifications 60 ...

Page 4: ...ek must be promptly provided to the end user Magnetek offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Magnetek manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Magnetek assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentati...

Page 5: ...sibly even fatal injury or damage to the products or to related equipment and systems NOTE A NOTE statement is used to notify installation operation programming or maintenance information that is important but not hazard related DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme...

Page 6: ...hen ordering new copies of the manual contact your Magnetek representative and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not modify the drive or...

Page 7: ...ations of this product The PROFINET SI EP3 option is a simple networking solution that reduces the cost and time to wire and install factory automation devices while providing interchangeability of like components from multiple vendors By installing the option to a drive it is possible to do the following from a PROFINET master device operate the drive monitor the operation status of the drive and...

Page 8: ...the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option and remove drive front covers Diagonal cutting pliers required for some drive models A small file or medium grit sandpaper required for some drive models Screw sizes vary by drive capacity Select a screwdriver appropr...

Page 9: ...tion connector on the option is a modular RJ45 female connector designated CN1 CN1 is the connection point for a customer supplied male Ethernet network communication cable Table 1 Male 8 way Ethernet Modular Connector Customer Supplied Male EtherNet 8 Way Modular Connector Pin Description 1 Pair 2 Transmit data TXD 2 Pair 2 Transmit data TXD 3 Pair 3 Receive data RXD 4 Pair 1 Not used 1 5 Pair 1 ...

Page 10: ...le Green Flashing 2 Configuration tool Identified by a configuration tool Red ON Default MAC or fatal error occurred Default MAC address has been programmed or the option has detected an unrecoverable error Red Flashing 1 Configurational error non fatal Configuration error Red Flashing 2 No IP non fatal No IP address assigned Red Flashing 3 No station name non fatal No station name assigned Red Fl...

Page 11: ...he LEDs have completed the diagnostic LED sequence as shown in Table 3 Power Up Diagnostic LED Sequence the option is successfully initialized The LEDs then assume operational conditions as shown in Table 2 Option LED States Table 3 Power Up Diagnostic LED Sequence Sequence Module Status MS Network Status NS Time ms 1 Green OFF 250 2 Red OFF 250 3 Green OFF 4 Green Green 250 5 Green Red 250 6 Gree...

Page 12: ...this section may include options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be per...

Page 13: ...ailure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connecto...

Page 14: ...ary connections to the drive terminals and verify that the drive functions normally without the option installed Refer to the Instruction Manual packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference Figure 2 Drive Components with Options ...

Page 15: ...Figure 3 Remove the Front Covers and Digital Operator DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before installing the option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus...

Page 16: ...ers and digital operator removed apply the LED label H in the appropriate position on the drive top front cover F Figure 4 Apply the LED Label 3 Insert the option E into the CN5 A connector C located on the drive and fasten it using one of the included screws K Figure 5 Insert the Option ...

Page 17: ...of the ground wire L to the remaining ground terminal and installation hole on the option E using the last remaining provided screw K and tighten both screws to 0 5 0 6 nm 4 4 5 3 in lb Figure 6 Connect the Ground Wire NOTE There are two screw holes on the drive for use as ground terminals When connecting three options two ground wires will need to share the same drive ground terminal ...

Page 18: ...per wire routing by drive model Table 4 Model Specific Cable Routing 1 The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure Figure 7 Wire Routing Examples 6 Connect the PROFINET CAT5e communication cable to the option connector CN1 port 1 To connect the option to a network firmly connect RJ45 8 pin Shielded Twisted Pair CAT5e cable s into the modular connecto...

Page 19: ...RJ45 ports This second approach reduces the requirements of central switch ports Figure 8 Topology Options Communication Cable Specifications Only use cables recommended for PROFINET Using a cable not specifically recommended may cause the option or drive to malfunction The use of CAT5e or equivalent Shielded Twisted Pair STP cable is recommended 7 Use the second communication cable port to daisy ...

Page 20: ...proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 9 Set drive parameters in Table 5 Parameter Settings for proper option performance GSD GSDML Files To facilitate network implementation obtain a GSDML file from the following website http www magnetek...

Page 21: ...l Operator 1 Terminals Terminals or Analog Input S4 IF Interface Card S4 I AC Digital Input Option S4 IO Digital Input Output Option DI A3 Digital Input Option not used for B03 02 2 Serial Com Serial communication RS485 422 Serial Communications R R S S 3 Option PCB Industrial Communication Option card Port CN5 A EtherNet IP Modbus TCP IP PROFINET PROFIBUS DP 4 Pulse Input Pulse input via Terminal...

Page 22: ...se B3 03 Method 4 Alarm Only 2 F06 07 Fref PrioritySel Selects how multi step speed inputs are treated when the NetRef command is set 0 1 0 0 Net Com REF Multi step reference disabled 1 MultiStep Speed Multi step reference enabled F06 08 Com Prm Init Sel Determines whether communication related parameters F06 XX and F07 XX are reset when the drive is initialized using A01 05 0 1 0 0 Init Com Prms ...

Page 23: ...Duplex Mode Selection Sets how the communication between host client will be determined 1 0 Half Duplex 1 Auto Negotiate 2 Full Duplex F07 15 Baud Rate Sets the communication speed for the option card 10 10 10 Mbps 100 100 Mbps F07 23 to F07 27 1 Dynamic Output Assembly Parameters Configurable outputs 1 to 5 0 F07 33 to F07 37 1 Dynamic Input Assembly Parameters Configurable inputs 1 to 5 0 H05 11...

Page 24: ... Online Subnet Subnet U06 84 is the most significant octet 0 255 U06 88 to U06 91 Online Gateway Gateway U06 88 is the most significant octet 0 255 U06 92 Online Speed Port 1 Link Speed 10 100 U06 93 Online Duplex Port 1 Duplex Setting 0 Half 1 Full U06 94 Online Duplex Port 2 Link Speed 0 Half 1 Full U06 95 Online Duplex Port 2 Duplex Setting 0 Half 1 Full U06 98 First Fault First Option Board Fa...

Page 25: ...is formed by calculating the two s complement from the corresponding positive reference The reference value is the desired output frequency Output Frequency Output Frequency is a 16 bit word containing the current output frequency U01 02 of the drive Table 8 Control Word for PROFIdrive Communication Profile Bit Name Value Proceed to STATE Description 0 ON 1 Proceed to READY TO OPERATE OFF1 0 Emerg...

Page 26: ...l disabled 11 to 15 Reserved Bit Name Value Proceed to STATE Description 0 RDY_ON 1 READY TO SWITCH ON 0 NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE 0 OFF1 ACTIVE 2 RDY_RUN 1 ENABLE OPERATION 0 DISABLE OPERATION 3 TRIPPED 1 FAULT 0 No fault 4 OFF_2_STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT A...

Page 27: ...IMPULSE G VG Series 4 Profinet Installation Manual August 2014 27 Figure 11 PROFIdrive State Machine ...

Page 28: ...g the desired output frequency Output Frequency Output Frequency is a 16 bit word containing the current output frequency of the drive Table 10 Magnetek Specific Control Word and Status Word Magnetek Specific Control Word Magnetek Specific Status Word Bit Description Bit Description 0 Run Bit 0 Running 1 Reverse run bit 1 Zero Speed 2 EF0 2 Reverse Operation 3 Fault Reset 3 Reset Signal Input Acti...

Page 29: ...alarm mechanism Every module and sub module provide alarm data to the IO controller using the cyclic channel Diagnostic data can be read non cyclically from the device by using record data Properties and services of a PROFINET IO device are described in a GSD file that is written in General Station Description Markup Language GSDML The GSD file describes the device specific modules and the method ...

Page 30: ...ncy Reference MSB 3 Frequency Reference LSB Bytes Description 0 Status Word MSB 1 Status Word LSB 2 Output Frequency MSB 3 Output Frequency LSB Bytes Description 0 Control Word MSB 1 Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Configurable Output 1 MSB 5 Configurable Output 1 LSB 6 Configurable Output 2 MSB 7 Configurable Output 2 LSB 8 Configurable Output 3 MSB 9 Config...

Page 31: ... LSB 10 Configurable Input 4 MSB 11 Configurable Input 4 LSB 12 Configurable Input 5 MSB 13 Configurable Input 5 LSB Bytes Description 0 Control Word MSB 1 Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Torque Reference MSB 5 Torque Reference LSB 6 Torque Compensation MSB 7 Torque Compensation LSB 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Analog Output 1 MSB 13 Analo...

Page 32: ...es Description 0 Status Word MSB 1 Status Word LSB 2 Output Frequency MSB 3 Output Frequency LSB 4 Torque Reference MSB 5 Torque Reference LSB 6 PG Count Value MSB 7 PG Count Value LSB 8 Motor Speed MSB 9 Motor Speed LSB 10 Frequency Reference Monitor MSB 11 Frequency Reference Monitor LSB 12 Output Current MSB 13 Output Current LSB 14 Analog Input 1 MSB 15 Analog Input 1 LSB 16 DC Bus Voltage MSB...

Page 33: ...8000 by performing a read or write with the index value of the corresponding parameter address in the drive Refer to the Series 4 Instruction Manual for a list of these parameter addresses 28 Analog Input 3 MSB 29 Analog Input 3 LSB 30 Configurable Input 1 MSB 31 Configurable Input 1 LSB 32 Configurable Input 2 MSB 33 Configurable Input 2 LSB 34 Configurable Input 3 MSB 35 Configurable Input 3 LSB...

Page 34: ...ends a read request If the SI EP3 is still busy performing the internal parameter request it will return a negative response with the error code 0xB5 State conflict In this case the master repeats the read request until the SI EP3 has the PROFIdrive response data ready If the write request is invalid a negative response is returned with an error code Base Mode Parameter Access Local The DO ID fiel...

Page 35: ...ule failure 3 7 Reserved 8 Version conflict 9 Feature not supported 10 15 User specific 11 0x0B Access 0 Invalid index 1 Write length error 2 Invalid slot 3 Type conflict 4 Invalid area 5 State conflict 6 Access denied 7 Invalid range 8 Invalid parameter 9 Invalid type 10 15 User specific 12 0x0C Resource 0 Read constraint conflict 1 Write constraint conflict 2 Resource busy 3 Resource unavailable...

Page 36: ...et by the master Changed for each new request 1 255 Byte Request ID Request type for the issued block Request Parameter 0x01 Change Parameter 0x02 Byte DO ID To be set to 0x01 0 255 Byte No of Parameters Number of parameters that are present in the request 1 Byte Attribute Type of object being accessed Value 0x10 Byte No of Elements Number of array elements accessed or length of string accessed Se...

Page 37: ...1 Number of values following 0 234 Values 1 The values of the request When there is an odd number of bytes a zero byte is appended to ensure the word structure of the telegram Varies based on value 1 Only when Request ID is 0x01 Request Parameter OK The Format Number of Values and Value Fields are repeated for other parameters Code Type 0x00 Reserved 0x01 0x36 Standard data types 0x37 0x3F Reserve...

Page 38: ...of the current response exceeds the maximum transmittable length 0x16 Parameter address impermissible Illegal value or value that is not supported for the attribute number of elements parameter number or sub index or a combination 0x17 Illegal format Write request Illegal format or format of parameter data that is not supported 0x18 Number of values inconsistent Write request Number of values of p...

Page 39: ...ameter data is transferred using the acyclic parameter access mechanism s READ and WRITE Example 1 Reading a drive parameter To read a Magnetek Drive parameter use the PNU of 1 and the actual address of the parameter in the SubIndex Write Request Read Parameter Value Positive Read Response to Read Request PROFIdrive Parameter Channel ...

Page 40: ...er 1 Device type 2 Version 3 Firmware date year 4 Firmware date day month 5 Number of Drive Objects DO 965 R Octet String2 Profile number of this device 0328h Profile 3 Version 40 967 R Unsigned16 Control word CW 968 R Unsigned16 Status word SW 972 R W Unsigned16 Software reset Value Description 0 No action 1 Power cycle PROFINET IO module The parameter must do a zero to one transition and the mot...

Page 41: ...nd replace drive if fault continues 1005 Short Circuit SC Check drive wiring Cycle drive power and replace drive if fault continues 1006 Ground Fault GF Check for motor and or cable damage 1007 Over Current oC Check motor motor load and accel decel rates 1008 DC Bus Overvolt oV Check incoming voltage Check deceleration time 1009 Heatsink Overtemp oH Check ambient temperature Check drive cooling fa...

Page 42: ...g 101D None 101E Operator Disconnected oPr Reconnect the digital operation 101F EEPROM R W Error Err Cycle drive power and replace drive if fault continues 1020 None 1021 Comm Error bUS Check network cable connections Check 24 VDC power supply voltage 1022 Check option installation and connections 1023 Cycle drive power and replace option or drive if fault continues 1024 1025 Out of Control CF Che...

Page 43: ...External Fault 7 input terminal S7 EF7 043C Safe Disable Input Hbb 040E External Fault 8 input terminal S8 EF8 043D Mechanical Weakening Detection 1 oL5 040F Cooling Fan Error FAn 043E Mechanical Weakening Detection 2 UL5 0410 Overspeed oS 043F PLC Alarm PA1 0411 Excessive Speed Deviation dEv 0440 PLC Alarm PA2 0412 PG Disconnected PGO15 0441 Output Voltage Detection Fault voF 0414 MEMOBUS Modbus ...

Page 44: ...host or drive has faults in communication or operation There are three types of faults Function Record Data Index I M0 0xAFF0 Content Size Description Header 10 bytes Vendor ID 2 bytes PROFINET Vendor ID of Yaskawa which is 0x19F Order ID 20 bytes Order number of the SI EP3 adapter kit SI EP3 Serial number 16 bytes Serial number of the adapter Hardware revision 2 bytes Hardware revision of the SI ...

Page 45: ...ckHeader AlarmType PROFINET specific alarm type API 0x3A00 PROFIdrive profile SlotNumber Slot number of the Drive Object DO SubslotNumber Sub slot number of the sub slot to which the diagnosis object is related ModuleIdentNumber Module Ident number of the DO SubmoduleIdentNumber 0xFFFF AlarmSpecifier Diagnosis Type UserStructureIdentifier 0x8000 Channel Diagnosis Data ChannelNumber 0 ChannelProper...

Page 46: ... Parameter Access and Configuration tabs are only accessible after entering a valid password NOTE PCs must have Java SE 6 Update 14 or later installed to view the web pages PCs without Java will display web pages with limited features Access the web server interface by typing the IP address of the SI EP3 option in a web browser address Example http 192 168 1 20 The SI EP3 IP Address is available u...

Page 47: ...IMPULSE G VG Series 4 Profinet Installation Manual August 2014 47 Drive Status Tab The Drive Status tab shows basic I O information and drive state information Figure 14 Drive Status Tab View ...

Page 48: ...ss 0001H Msg Tx Dropped Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message Msg Rx Dropped Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message Collisions Cumulative number of collisions half duplex only reported by the MAC PHY Media Access Control Physical Connection Msg Tx Erro...

Page 49: ...IMPULSE G VG Series 4 Profinet Installation Manual August 2014 49 Doc Links Tab The Doc links tab contains links to the option documentation on the Yaskawa website Figure 16 Doc Links Tab View ...

Page 50: ...bout reoccurring errors Figure 17 Email Alerts Tab View Procedure Conditional Email Set up 1 Define the condition that will trigger the email by selecting a monitor parameter a comparator and a value Set up comparator values for the range of values to check in the chosen condition If choosing only one condition and no OR or AND are needed set the OR AND drop down selection to NotUsed 2 Enter the e...

Page 51: ... View The MEMOBUS Modbus address for the drive parameter being accessed must be entered in hexadecimal The number must begin with 0x to signify hexadecimal Clicking Read will load and display the current value of the given MEMOBUS Modbus Address Clicking Set will save the given value to the given MEMOBUS Modbus address After a Read or Set command is given Status will display Waiting while the acti...

Page 52: ...ange Password To change the password enter the new password in the New Password and Confirm Password text boxes and then click Change password The Status display will change to Idle then Changing Password and then Password Changed If the passwords in the two text boxes do not match the Status will display Passwords don t match Option Card The values displayed in the various tabs are refreshed at t...

Page 53: ...the email server port in the Email Port text box The value in the From Email Address text box identifies the origin of the email alerts to the recipient Click Submit Email Parameters to save the email settings to the option Click Save Configuration Parameters to Flash to save the entered values from this tab into non volatile memory These values will then be remembered after cycling power General ...

Page 54: ...IMPULSE G VG Series 4 Profinet Installation Manual August 2014 54 Custom Tab The Custom tab displays a selection of quick setting parameters Figure 20 Custom Tab View ...

Page 55: ...nications Table 30 Fault Displays Causes and Possible Solutions LED Operator Display Fault Name bUS Option Communication Error The connection was lost after establishing initial communication Only detected when the run command frequency reference is assigned to the option B03 01 3 or B03 02 3 Cause Possible Solution Master controller PLC has stopped communicating Check that power is supplied to th...

Page 56: ...t Name oFA00 Option fault Option is not properly connected Cause Possible Solution Non compatible option connected to the drive Connect an option that is compatible with the drive LED Operator Display Fault Name oFA01 Option Fault Option is not properly connected Cause Possible Solution Problem with the connectors between the drive and option Turn the power off and check the connectors between the...

Page 57: ... AI A3 or D1 A3 were connected to the CN5 B port while an option was connected to CN5 A Only one type of AI A3 or DI A3 option can be connected to the drive The SI EP3 option can only be connected to CN5 A LED Operator Display Fault Name oFc00 Option Fault CN5 C Non compatible option is connected Cause Possible Solution Non compatible option connected to the drive Connect the correct option to CN5...

Page 58: ...le Solution Minor Fault H02 XX 10 Communication wiring is faulty there is a short circuit or improper connection Check for wiring errors Correct the wiring Remove any ground shorts and reconnect loose wires YES Programming error on the master side Check communications at start up and correct programming errors Communication circuitry is damaged Perform a self diagnostics check Replace the drive if...

Page 59: ...tion No Fault n a 0 No faults Force Fault EF0 3 Network sent a message to force this node to the fault state Network Link Down BUS ERROR 1300 No network link to option board Network Failure BUS ERROR 1301 Connection with PLC Timeout Default MAC Address Non 1303 Factory default MAC Address programmed into the option Return for reprogramming No IP Address None 1304 No IP Address has been programmed ...

Page 60: ...or network 10 100 Mbps auto negotiate Number of Connections 1 PLC connection 1 supervisor connection 2 web page connections Duplex Mode Half forced Auto Negotiate Full forced Address Startup Mode Static DHCP Ambient Temperature 10 C to 50 C Humidity Up to 95 RH no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas ...

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