TABLE OF CONTENTS
Section/Title
Page
Form 169007
3
Revision
D
INTRODUCTION ........................................................................................................................................................ 2
GENERAL SAFETY .................................................................................................................................................. 4
RECOMMENDED TORQUES ................................................................................................................................... 6
A.
GENERAL .................................................................................................................................................6
B.
SAE BOLTS ...............................................................................................................................................6
C.
METRIC BOLTS ........................................................................................................................................6
D.
HYDRAULIC FITTINGS ............................................................................................................................7
CONVERSION CHART ............................................................................................................................................. 9
STEP 1. UNLOAD HEADER .................................................................................................................................. 10
STEP 2. LOWER HEADER ................................................................................................................................... 11
A.
SINGLE REEL HEADERS .......................................................................................................................11
B.
DOUBLE REEL HEADERS: D60 ONLY ..................................................................................................12
STEP 3.
REMOVE SHIPPING SUPPORTS.......................................................................................................... 13
STEP 4.
ATTACH REEL LIFT CYLINDERS ........................................................................................................ 15
STEP 5.
ATTACH TO WINDROWER ................................................................................................................... 18
STEP 6.
CONNECT CENTER-LINK ..................................................................................................................... 20
STEP 7.
CONNECT HYDRAULICS ...................................................................................................................... 22
STEP 8.
CONNECT REEL TO FORE-AFT CYLINDERS ..................................................................................... 24
A.
D60 ..........................................................................................................................................................24
B.
D50 ..........................................................................................................................................................25
STEP 9.
ATTACH CAM ARMS ............................................................................................................................. 26
STEP 10.
INSTALL REEL ENDSHIELDS .............................................................................................................. 27
STEP 11.
INSTALL CROP DIVIDERS .................................................................................................................... 28
A.
D60 ..........................................................................................................................................................28
B.
D50 ..........................................................................................................................................................29
STEP 12.
INSTALL HEADER ENDSHIELDS......................................................................................................... 30
A.
HINGED ENDSHIELD .............................................................................................................................30
B.
NON-HINGED ENDSHIELD ....................................................................................................................32
STEP 13.
ADJUST TRANSPORT LIGHTS ............................................................................................................ 33
STEP 14.
INSTALL OPTIONS ................................................................................................................................ 33
STEP 15.
ADD BALLAST ....................................................................................................................................... 34
STEP 16.
PRE-DELIVERY INSPECTION ............................................................................................................... 35
A.
TIRE PRESSURE (Transport and Stabilizer Wheel Options) .................................................................35
B.
WHEEL BOLT TORQUE (Transport and Stabilizer Wheel Options) .......................................................35
C.
WOBBLE BOX .........................................................................................................................................35
D.
SICKLE DRIVE BELT TENSION .............................................................................................................36
I.
NON-TIMED DRIVE: SK and DK ................................................................................................................................... 36
II.
TIMED DRIVE: DK ......................................................................................................................................................... 36
E.
REEL CENTERING .................................................................................................................................37
F.
DRAPER TENSION .................................................................................................................................38
G.
SKID SHOE SETTINGS ..........................................................................................................................39
H.
HEADER LEVELLING .............................................................................................................................39
I.
REEL TINE TO CUTTERBAR CLEARANCE ..........................................................................................40
J.
DRAPER SEAL .......................................................................................................................................41
K.
LUBRICATE HEADER ............................................................................................................................42
L.
MANUALS ...............................................................................................................................................45
STEP 17.
RUN-UP THE HEADER .......................................................................................................................... 46
STEP 18.
POST RUN-UP CHECKS ....................................................................................................................... 47
A.
KNIFE ......................................................................................................................................................47
