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Chapter 4 ELECTRICS

4 - 3

GT 112-E

Designation

Part No.

Description

Designation

Part No.

Description

PLC

B12140800

Programmable

Logic Controller

SERVO AMP

B14120101

Servo amplifier

Analog module

B12140810

02DA-E2

KM1

B18180001

Hydraulic pump

(M1) contactor

PCB BOARD

B23140500

PCB Box

POWER

SUPPLY

B25120020

24V DC power

supply

B11203011

PCB Board

B24110150

Relay

QF2

B18210030

24V DC power

supply and PLC

circuit breaker

RELAY

B24110150

RA, RB, RC,K7

B11000065

Relay Base

B22000027

Diode

QM1

B19110510

Hydraulic pump (M2)

circuit breaker

KS

B24110150

CE Relay

B11000065

K8

B24110200

K9

B24110200

CE Relay (DCS

version)

K10

4.932

K1

4.932

Electromagnetic

contactor

Transformer

B55000051

Multi voltage

transformer

F3

B11000027

Fuse

DCS

B23160003

Dual Channel

Safety(Option)

B66000011

Fuse Holder

RELAY

(for 2 position

retraction)

B66000007

Relay R14,R15

B11000065

Relay Base

B13204037

Cable

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Summary of Contents for GT 112-E

Page 1: ...Instruction manual ENG LNS America 4621 East Tech Drive Cincinnati Ohio 45245 v02 0 October 2017...

Page 2: ...3 2 POSITIONING OF THE BAR FEEDER 3 3 3 3 MOUNTING 3 5 3 4 CONNECTION 3 7 4 ELECTRICS 4 1 LAYOUT OF THE ELEMENTS 4 1 4 2 ELECTRICAL COMPONENTS 4 2 4 3 SYMBOLS 4 10 4 4 PLC I O 4 11 4 5 DIAGRAMS 4 12 4...

Page 3: ...PREPARATION 7 18 7 14 SPINDLE REDUCTION TUBES 7 19 8 OPERATION 8 1 REMOTE CONTROL OPERATION 8 1 8 2 POWERING AND EMERGENCY STOP 8 5 8 3 AUTOMATIC MANUAL SEQUENCE 8 7 8 4 OPERATION PARAMETERS 8 9 8 5 S...

Page 4: ...ng the system please refer to the chapter on the device to be set for example see chapter xxx Whenever possible the part numbers contained in the instruction manual are shown with the indicated elemen...

Page 5: ...refer to the modification of equipment added or deleted items on bar feeder function change quantity change of bar feeder components material change setting method change and any modification on softw...

Page 6: ...ad or within the operating range of the overhead hoist crane forklift or any other means used for lifting and transportation Do not knock the bar feeder while moving it as this could damage it Do not...

Page 7: ...1 4 Chapter 1 BASIC NOTIONS GT 112 E...

Page 8: ...5 5 11 10 4 10 without prep up to 8 14 13 4 12 7 without prep up to 11 Unit mm 2 2 1 Barstock Straightness Specifications and Performance For optimum rotational performance speeds bar stock straightne...

Page 9: ...TER MEASUREMENT a bar diameter b bar diameter 1 2 3 Pusher collet size a Inch mm Conversion To convert to millimeters multiply inches 25 4 To convert to inches multiply millimeters X 0 0394 a b a b 1...

Page 10: ...Chapter 2 TECHNICAL DATA 2 3 GT 112 E 2 4 FLOOR PLAN LtoRF Bar Feeder...

Page 11: ...2 4 Chapter 2 TECHNICAL DATA GT 112 E RtoLF Bar Feeder...

Page 12: ...ble B AC Servo motor C Vise Material clamping device D Remnant detecting sensor E Guiding channel F Remnant box G Remote control HMI H Cover I Top cut measurement device J Front stand K Rear stand L E...

Page 13: ...2 6 Chapter 2 TECHNICAL DATA GT 112 E...

Page 14: ...practical and safety reasons the bar feeder must be unpacked in a spacious well lit location 1 If the bar feeder is received in a crate start by unscrewing the top panel 2 Remove the front 3 Remove th...

Page 15: ...wards its final destination behind the lathe making sure that it remains horizontal in balance and that no one is nearby or under the suspended load Do not knock the bar feeder against hard objects as...

Page 16: ...bar feeder vise jaws to the face of the chuck of the lathe L1 should not be less that the maximum bar length the bar feeder is capable of loading refer to Technical Data Move the bar feeder according...

Page 17: ...ease refer to further instructions related to the Telescopic Tube and safety joint pipe Telescopic Tube length check Note Depending on the configuration of the machine the telescopic tube stroke and o...

Page 18: ...r feet are supported Loosen all locking screws F 6 Adjusting the central screws E set the height of the bar feed system Normally when the reference point is known this adjustment is approximately set...

Page 19: ...lightly under tension for precise alignment The purpose of this operation is to perfectly align the center of the bar feeder with the centerline of the lathe spindle 1 Clamp an alignment bushing into...

Page 20: ...are tightened check the alignment again and correct it if necessary Tighten the nuts of the leveling screws 3 4 CONNECTION Once the bar feeder has been aligned and anchored to the ground the bar feed...

Page 21: ...3 8 Chapter 3 SETTING INTO OPERATION GT 112 E...

Page 22: ...vo motor M3 E04121100 Loading motor SQ1 X03 B18120500 Bar measuring device SQ2 X13 B18120400 Home position SQ3 X14 C11111100 Guiding channel opened SQ4 X15 Guiding channel closed SQ6 X17 Vice system S...

Page 23: ...4 2 Chapter 4 ELECTRICS GT 112 E 4 2 ELECTRICAL CABINET 4 2 1 Electrical cabinet PLC Analog module PCB BOARD QF2 QM1 SERVO AMP KM1 POWER SUPPLY RELAY TRANSFORMER K1 F3 DCS KS K8 K9 K10...

Page 24: ...oard B24110150 Relay QF2 B18210030 24V DC power supply and PLC circuit breaker RELAY B24110150 RA RB RC K7 B11000065 Relay Base B22000027 Diode QM1 B19110510 Hydraulic pump M2 circuit breaker KS B2411...

Page 25: ...vo amplifier The Servo Amplifier controls the movement of the Servo Motor Note Never change the parameter settings of the servo amplifier They are factory pre set Please contact the factory if help is...

Page 26: ...op loop are interrupted After the problem is fixed reset the circuit breaker by switching to ON Designation Description A Rating adjustment preset at 2 5A B Switch button C b KM1 The KM1 contactor is...

Page 27: ...Designation Description A Input terminals B Output terminals C Input signals indication LED Indicate the status of inputs X0 to X43 D Output signals indication LED Indicate the status of outputs Y0 t...

Page 28: ...ow voltage circuit 4 2 7 PCB Printed Circuit Board PCB is a board with circuit printed and electrical components welded on the surface It offers sockets and terminals for electrical components like re...

Page 29: ...rminals of SQ11 SQ10 T1 T2 T2 T3 T3 9 bridging terminal TB9 1 2 3 4 5 24 PLC signals for energizing R1 R2 R3 R4 R5 TB10 1 2 3 4 5 6 Connect to PLC input contacts X14 X15 X17 X13 X12 TB11 GD TR VR 4 GD...

Page 30: ...former must be installed and wired according to the power voltage The incoming power must be connected to the primary terminal block Use the contacts corresponding to the supplied power 346V AC to 440...

Page 31: ...3 Diode 4 Main power switch QS1 5 Emergency stop button STP1 STP2 7 Hydraulic pump M1 8 Light Emitting Diode 9 Electromagnetic switch KM1 K1 10 Pressure switch SP1 SP2 11 Proximity switch SQ1 SQ2 SQ3...

Page 32: ...Chapter 4 ELECTRICS 4 11 GT 112 E 4 4 PLC I O Circuit diagram XM1 25 A001G...

Page 33: ...4 12 Chapter 4 ELECTRICS GT 112 E 4 5 DIAGRAMS 4 5 1 AC circuit Circuit diagram XM1 25 A001G...

Page 34: ...Chapter 4 ELECTRICS 4 13 GT 112 E 4 5 2 Emergency stop circuit Circuit diagram XM1 25 A001G...

Page 35: ...4 14 Chapter 4 ELECTRICS GT 112 E Circuit diagram XM1 25 A001G...

Page 36: ...Chapter 4 ELECTRICS 4 15 GT 112 E Circuit diagram XM1 25 A001G Option...

Page 37: ...If you have any question please contact our technician for further information NOTE A correct connection between lathe and bar feeder is critical for safe and reliable operation It is recommended to...

Page 38: ...Chapter 4 ELECTRICS 4 17 GT 112 E Interface diagram BXA00001...

Page 39: ...gic will be handled according to PI00 setup d Auto cycle signal A2 PLC input X41 This signal indicates that lathe is in automatic mode and lathe is executing the machining program cyclically This sign...

Page 40: ...cess relay R3 energizes This signal is used to indicate that the rest bar stock length is not long enough to machine a complete part according to part length set at P02 Machining a workpiece which req...

Page 41: ...message Main cover is open is displayed Please refer to 4 4 and 4 5 for wiring connection in the switch Optional Retraction safety switches SQ10 The switches detect the position of bar feeder to ensur...

Page 42: ...eder a pressure of 5kgf cm2 is mandatory Designation Part number Description A C12115300 TOP CUT measurement device cylinder B C12115100 Sectional channel covers cylinder C C12110200 Material clamping...

Page 43: ...e it enters pneumatic system Air pressure required 75 90 PSI 5 6bar of shop air preferably clean and dry 5 2 1 Layout of the elements Designation Part number Description A C13120300 Air inlet B C11120...

Page 44: ...ose long enough to allow the complete travel 500 mm of the retraction system When the hose is connected it should not lie on the ground for safety reasons and to prevent damaged to the hose 1 Place cl...

Page 45: ...escription A C13110500 8mm air inlet from F R L combination B C14120200 Air outlet silencers SP1 X11 C11121400 Pressure switch PE converter YV3 Y10 C1110100 Material clamping device vice YV1 Y04 TOP C...

Page 46: ...neumatic cylinder activated by double effect solenoid valve 5 3 3 Air pressure switch SP1 To guarantee the compressed air is supplied to the bar feeder the pressure switch confirms the pressure is suf...

Page 47: ...e by pushing up the plug to open the drain plug and drain 2 Check the lubricator The oil consumption varies with the bar feeder applications The oil level should not exceed half of the oil cup It is r...

Page 48: ...Chapter 5 PNEUMATICS 5 7 GT 112 E 5 5 PNEUMATIC DIAGRAMS Pneumatic diagrams XM1 27 P003A...

Page 49: ...5 8 Chapter 5 PNEUMATICS GT 112 E Pneumatic diagrams XM1 27 P003A...

Page 50: ...Chapter 5 PNEUMATICS 5 9 GT 112 E Pneumatic diagrams XM1 27 P003A...

Page 51: ...5 10 Chapter 5 PNEUMATICS GT 112 E...

Page 52: ...positioned at central of the channel 2 Reducing friction between the bar in rotation and the guiding channel this not marking the surface of the bar 3 To absorb the vibration created during high rpm...

Page 53: ...remnants extracted from the pusher collet It is located between the bar feeder body and oil tank The maximum remnant length allowed is 380mm The minimum is 50 mm The capacity of the tray depends on r...

Page 54: ...d into bar feeder before running Oil specifications see below Hydraulic oil capacity 7 4 gallons 28 liters Filling the tank Slowly pour the oil into the oil tank directly as shown The oil level should...

Page 55: ...ery 6 to 8 months Please follow the procedures below 1 Power OFF the bar feeder system Verify that most of the oil returned to oil tank 2 Remove the remnant tray 3 Place a container with sufficient ca...

Page 56: ...h clearance and it should be put at the same position of each loading screw The loading motor drives the rotation of loading screws so it allows one piece unloading per revolution It s able to advance...

Page 57: ...long pieces and controlled by pneumatic system It s designed to slightly open in sectional during feeding process Depends on the model 2 0M 2 5M 3 2M 12 or 4 0M it s structured in two three four or fi...

Page 58: ...channel at the entrance of the remnant box to shorten the distance which is no support The bridge channel is only used for 6 and 8 channel Notice The length of remnant would be limited if the bridge...

Page 59: ...passing through when the pusher flag is detected by each of the sensor on cover This design is specific to thin materials for an optimally closed guiding Take LtoR 2 5M bar feeder with 3 sectional cha...

Page 60: ...is a tube with fixed length It serves specifically for small spindle type lathes Its inner is sized to match the guiding channel so it shall be replaced when the guiding elements are changed Front tub...

Page 61: ...ition The long pusher serves to control the bar stock movement either in the bar feeder or lathe spindle When the channel is open the long pusher is disengaged from the drive belt and lifted by the pu...

Page 62: ...ar feeder Short pusher Long pusher USA Short pusher Long pusher USA 5 XM1 15 A051B 05 XM1 15 A005B 05 XM1 15 A052B 05 XM1 15 A006A 05 7 XM1 15 A051B 07 XM1 15 A005B 07 XM1 15 A052B 07 XM1 15 A006A 07...

Page 63: ...l for the bar feed performance A defective rotating sleeve could result in bar vibrations and noise The user is strongly recommended to inspect its status regularly in order to keep the bar feeder run...

Page 64: ...matches a specific bar stock dimension For profiled bar stock the collet inside diameter must be selected according to the diameter across the corners unless the end of the bar is turned down to a ro...

Page 65: ...do not turn the power off of the bar feeder during a changeover to ensure the pusher position is read correctly and make sure there is no bar stock in the collet or inside the guiding channels 1 Press...

Page 66: ...er the channel size setup with parameter GUIDING ELEMENT 13 Install the corresponding spindle liner in the lathe and the tube described on chapter 7 2 2 14 Adjust front rest to the new bar diameter 15...

Page 67: ...belt tension may require adjustment after running in production for extended period of time Check tension once every 6 months 1 Slightly loosen the two screws A A half to one turn 3 Secure by locking...

Page 68: ...1 Layout of the elements 7 8 2 Replacement of the blades The clamping blades must be replaced when worn out Proceed as follows 1 Unscrew the two screws D and remove the blades B 2 Install the new bla...

Page 69: ...designed to allow the loading of random length bars without any adjustment The bar measuring device serves to receive the front end of the newly loaded bar In automatic operation via a mechanism and...

Page 70: ...e headstock and has a built in sensor to reading the movement of the sliding headstock The pusher bar stock movement is synchronized with the headstock movements during automatic mode During automatic...

Page 71: ...continuous connection between the GT 112 E and the machine sliding headstock This feature allows the headstock to move forward to make parts without the danger of exposed bar stock The inside diameter...

Page 72: ...equipped with a retraction system which allows the operator to move it away from the lathe The rigidity of the system guarantees a perfect alignment when the bar feeder is in working position Safety...

Page 73: ...down Due to strength concern the maximum collet size within a guiding channel range is limited by its own wall thickness and therefore the maximum bar diameter is limited To maximize the bar stock dia...

Page 74: ...se this clearance Guiding is thus improved but in addition the insertion of the bar into the clamping device of the lathe is made much easier The inside diameter of the reduction tubes should be chose...

Page 75: ...7 20 Chapter 7 GENERAL DESCRIPTION GT 112 E...

Page 76: ...tuation arises pressing the emergency stop button immediately interrupts all functions of the bar feeder The bar feeder will send alarm signal to the lathe and interrupt the lathe if interface is wire...

Page 77: ...This key offers two functions To switch the bar feeder to MANUAL mode When the bar feeder is in MANUAL mode the LED in the key is ON and the user can operate the bar feeder by function keys To reset...

Page 78: ...When the channel is open pressing this key again the bar measuring device will set in the ready position up Close Guiding Channel This key offers two functions 1 When the pusher is at a position shor...

Page 79: ...ON GT 112 E 8 1 2 Text display area Working stage Operating mode Unit R The rest length of bar P Available machining pieces S Speed RPM T Torque 1234 Bar end times cycle Parameters setting Barfeed sta...

Page 80: ...ntinuously controls the position of the carrier When the bar feeder is powered down or there is a power failure this position is kept in the memory by the PLC When powering up the pusher position valu...

Page 81: ...will be carried out 1 The 3 phases 220V AC to servo amplifier is interrupted 2 All the output signals of PLC are interrupted except Y20 input signal of relay R1 3 An alarm AL01 is arising at HMI When...

Page 82: ...t the lat4i he start machining cycle by the program B In manual mode advance the bar to the Top Cut position Start the lathe AUTOMATIC sequence from main program A B 4 Press and to switch the bar feed...

Page 83: ...in the lathe 2 Close the chuck of the lathe 3 Press and to switch the bar feeder to AUTOMATIC mode Then switch the lathe to AUTOMATIC mode 1 If Top cut positioning Without turret never switch the bar...

Page 84: ...t can be changed while the bar feeder is in AUTOMATIC mode To obtain optimum performance the operator is strongly recommended to read this chapter before making any changes to the parameters 8 4 1 Acc...

Page 85: ...OSITION End of bar 2 0M 2 5M 3 0M 12 4 0M 2350 2850 3350 4050 4350 Top cut Top cut position 200mm Auxiliary end of bar Auxiliary end of bar position 1000mm 1500mm 2000mm 2700mm 3000mm External stabili...

Page 86: ...LE START signal The bar feeder will not stop at this distance during feeding The lathe must place a stopper inside the lathe for positioning Example If the part is 100mm and the cut off tool width is...

Page 87: ...e Fixed type Swiss type Too short Part length 15mm Too long collet closed Less than part length Max spindle movement of machining a part 15mm Too long collet open Part length 15mm Less than part lengt...

Page 88: ...CODE FOR PART FEED OUT During production time the lathe issues an M code signal A4 The bar feed will push the bar into position and emit a signal over the R2 relay to reset the M code and the lathe w...

Page 89: ...he term Top Cut is a face off or cut off operation before starting a new production part after a new bar is loaded This position is measured by the sensor SQ1 bar measuring device The value is indepen...

Page 90: ...DRAULIC PUMP OFF AT PUSHER POSITION When the pusher reaches this position the oil bath is not necessary anymore and the hydraulic pump is deactivated POSITION INSERTION TRAVEL DISTANCE Specifies the s...

Page 91: ...adstock machine Torque applied during machining operations Part setup will influence the torque when the chuck of the lathe is closed User can also use this parameter to adjust the torque TO COMPENSAT...

Page 92: ...s state allow the lathe to run without the bar feeder Conditions Bar feeder in manual or stop mode channel open SQ3 ON and pusher at home position SQ2 ON and bar measuring device ready SQ1 ON Press DR...

Page 93: ...resentative Incorrect setup might cause safety hazards and or unexpected malfunction or damage on either bar feeder or lathe Accessing these parameters is password protected Please contact LNS or one...

Page 94: ...ITION Pusher retracts dist For spindle inching 50mm Cover setup Standard pusher 2M 2 5M 3M 12 4M Active cover 1 1000 Active cover 2 1550 Active cover 3 0 1750 1750 1950 1950 Active cover 4 0 0 2050 23...

Page 95: ...LOADING FLAG POSITION The bar stock first movement right after it s loaded into the bar feeder First Feed by Loading Flag This movement is called FIRST FEED It is used to locate the bar rear tip at t...

Page 96: ...EST EXTERNAL STABILIZER ON THE PUSHER WHEN CLAMPING DEVICE IS CLOSED Defines if the front rest and external stabilizer clamp while the pusher is passing through during automatic mode BARFEED SETUP BAR...

Page 97: ...open when the pusher passes it ACTIVE COVER 3 The pusher position where the third channel must open when the pusher passes it ACTIVE COVER 4 The pusher position where the fourth channel must open whe...

Page 98: ...tions TORQUE RATE Allow to choose torque setting with Asia or Western style OPTIONS SETUP HEADSTOCK SYNCHRONIZATION DEVICE Defines if using the headstock synchronization device EXTERNAL STABILIZER OPE...

Page 99: ...ease refer to the INTERFACE PARAMETER NUMBERS description as following or click on the parameter number on the touch screen to show more information 00 Clamping signal A1 logic setup 1 Clamping signal...

Page 100: ...the lathe opens 04 A3 Priority load command from lathe Refer to INTERFACE05 for related setup Defines if A3 signal initiates the bar change cycle 1 The bar change cycle initiates when the chuck of the...

Page 101: ...lathe 2 Sliding headstock lathe 3 Camshaft lathe 09 Push signal from the lathe Refer to INTERFACE24 for related setup 1 Chuck signal A1 and AUTO signal A2 enables the pusher to advance the bar stock...

Page 102: ...R TORQUE RATE TO COMPENSATE THE PUSHER FRICTION 2 When the lathe chuck opens the pushing force is according to PUSHER TORQUE RATE AGAINST THE CUT OFF TOOL 13 R2 while in production cycle Refer to INTE...

Page 103: ...g chart 3 on 8 6 2 1 16 R2 to confirm Refer to INTERFACE13 14 15 for related setup Defines R2 signal functionality 1 R2 signal turns ON to confirm the newly loaded bar reaches Top Cut position 2 R2 si...

Page 104: ...when the last machining is finished and the lathe chuck opens Refer to the timing chart 4 on 8 6 2 1 19 R3 turns ON at EOB and turns OFF Refer to INTERFACE17 18 20 31 32 33 for related setup Defines w...

Page 105: ...es the output type of R5 signal 1 R5 signal turns ON when pusher passes the Aux EOB position 2 R5 remains ON when the pusher exceeds the Aux EOB position until the bar feeder loads a new bar stock Thi...

Page 106: ...31 EOB calculated according to part length Refer to INTERFACE17 18 19 20 32 33 for related setup Defines how the End of Bar position is calculated 1 The End of Bar position is calculated by DIAMETER L...

Page 107: ...ion 2 R3 signal turns OFF when the new bar is loaded into the channel Refer to the timing chart 4 on 8 6 2 1 34 R2 While In Synchronization Ready Defines if R2 signal turns ON when headstock synchroni...

Page 108: ...he is not in automatic mode 46 PUSH signal A4 logic setup PUSH signal is used to control pusher pushing forward during machining Pushing while chuck opens for feeding and closed for machining are incl...

Page 109: ...he chuck of the lathe to be physically closed or open 74 TIME FOR CLAMPING DEVICETO CLOSE SEC Time for the chuck to close 75 TIME OFR CLAMPING DEVICE TO OPEN SEC Time for chuck to open NORMAL OPERATIO...

Page 110: ...Chapter 8 OPERATION 8 35 GT 112 E 1 Start loading signal A3 2 Push signal A4...

Page 111: ...8 36 Chapter 8 OPERATION GT 112 E...

Page 112: ...Chapter 8 OPERATION 8 37 GT 112 E 3 Start signal R2 INTERFACE13 INTERFACE14 INTERFACE15 INTERFACE16...

Page 113: ...8 38 Chapter 8 OPERATION GT 112 E 4 End of Bar signal R3 INTERFACE17 INTERFACE18 INTERFACE19 INTERFACE20 INTERFACE31 INTERFACE32 INTERFACE33...

Page 114: ...Chapter 8 OPERATION 8 39 GT 112 E...

Page 115: ...es are designed to remind users of the bar feeder status Under the following conditions there will be a warning message but the alarm signal output Y04 R1 of the bar feeder will not send am alarm sign...

Page 116: ...nual mode main cover is open and the guiding channel is closed Troubleshooting Manually close main access cover Description Bar feeder unable to start in AUTO mode when the guiding channel is open and...

Page 117: ...ge will be displayed Troubleshooting Press channel open to clear this message Description Bar feeder is already switched to AUTO mode but it doesn t receive the Lathe AUTO signal A2 Note Only applied...

Page 118: ...hapter 9 TROUBLE SHOOTING GUIDE GT 112 E 9 2 ERROR MESSAGE MAP The following flow chart shows a basic sequence of event that includes the alarms that can occur during production operation bar feeder l...

Page 119: ...the contactor K1 is energized and continuously sending signal to PLC input X10 Whenever this circuit is open K1 will de energize and the signal to PLC input contact X10 is Off Sequence of actions 1 T...

Page 120: ...Not In Its Working Position Description Following the operation procedures described on 7 12 2 when the bar feeder is retracted and both of the retraction safety switches SQ10 are engaged the alarm me...

Page 121: ...6 Guiding Channel Switch Failure SQ3 SQ4 Description Both guiding channel switches SQ3 and SQ4 are simultaneously activated or deactivated Troubleshooting 1 Check if the SQ3 or SQ4 switches are defect...

Page 122: ...nd ready for feeding the bar to TOP CUT POSITION the switch SQ1 signal does not reset SQ1 OFF Troubleshooting 1 Check if the bar stock is present or for mechanical interference with the bar measuring...

Page 123: ...nal from the bar feeder 2 Check if the bar feeder receives CHUCK signal 3 Check if the interface cable connection status is functioning 4 Press STOP button on HMI to clear the alarm AL12 Bar Loading T...

Page 124: ...rn on Only valid with fixed headstock lathe Troubleshooting 1 Check if the bar stock is disconnected from the pusher collet 2 Check if Too long collet open setup is incorrect 3 Check if the transmissi...

Page 125: ...he current position and the position of pusher while the chuck is open If the pusher retracts 4mm back or exceeds Too long collet open the alarm will be generated Trouble shooting 1 Check if the bar s...

Page 126: ...stock While Moving To Its Home Position Description Material clamping device clamps and detects the bar stock by sensor SQ6 If SQ6 doesn t detect any material this alarm will arise Troubleshooting 1 C...

Page 127: ...is too low resulting in insufficient clamping force 5 Check if switch SQ6 is defective of misadjusted 6 Press STOP button on HMI clear the alarm AL21 Bar Magazine Empty Description During the short l...

Page 128: ...r keeps moving forward and exceeds the TOP CUT position Top Cut position 50mm This only applies when feeding with the turret is used TOP CUT with turret Trouble shooting 1 Check if the TOP CUT setup i...

Page 129: ...Check if SQ12 is broken 2 Check if the loading motor is malfunction 3 Check if the screws are blocked 4 Press STOP button on remote control to remove the alarm AL35 Barstock Moving Forward While Chuc...

Page 130: ...ifier 2 Follow the trouble shooting guide to solve the problem or contact us for technical support 3 Press STOP button on HMI to clear the alarm AL38 Motor Lost Its Reference Point Description 1 If th...

Page 131: ...e unexpected resistance Solutions 1 Check if the analog module 02DA E2 is defective 2 Check for lose wiring connection between the analog module and PCB 3 Check if the servo amplifier and motor are ma...

Page 132: ...e limit of normal speed AL008 Abnormal pulse control command Input frequency of pulse command exceeds the limit of its allowable setting value AL009 Excessive deviation Position control deviation valu...

Page 133: ...AL027 Motor internal error The setting value of the encoder is in error AL028 Motor internal error The encoder U V W signals are in error AL029 Motor internal error The internal address of the encode...

Page 134: ...ta Control parameter setting error Check if the setting value exceeds the factory default setting Set the setting back to factory default setting and then reset and adjust the parameter setting again...

Page 135: ...ly and restart the servo drive Potential Cause Checking Method Corrective Actions Encoder is damage Check Encoder for the damage Repair or replace the motor Encoder is loose Examine the Encoder connec...

Page 136: ...07 Overspeed Clearing Method Turn OFF the power supply and restart the servo drive Potential Cause Checking Method Corrective Actions Speed input command is not stable too much fluctuation Use signal...

Page 137: ...ly and restart the servo drive Potential Cause Checking Method Corrective Actions The wiring of encoder is in error 1 Check if all wiring is correct 2 Check if the users conduct the wiring by the wiri...

Page 138: ...ify parameter setting and re estimate motor capacity AL015 Forward CCWL limit switch error Clearing Method Turn OFF the power supply and restart the servo drive Potential Cause Checking Method Correct...

Page 139: ...f one parameter has exceeded the specified range Correct the setting value of the parameter to clear the fault and restart the servo drive 2 If this fault occurs during normal operation it indicates t...

Page 140: ...rial communication error Clearing Method Turn OFF the power supply and restart the servo drive Potential Cause Checking Method Corrective Actions Communication parameter setting is defective Check the...

Page 141: ...g to overload 1 Check the load condition of the servo motor and drive 2 Check the setting value of P1 56 Check whether the setting value of P1 56 is too small 1 Please refer to the correction actions...

Page 142: ...wiring 4 If the error does not clear after all the above actions are done please contact your distributor for assistance or contact with Delta AL026 Encoder data error Clearing Method Turn OFF the pow...

Page 143: ...error does not clear after all the above actions are done please contact your distributor for assistance or contact with Delta AL028 Motor internal error Clearing Method Turn OFF the power supply and...

Page 144: ...ignal cables are placed in separate conduits from the cables connected to R S T and U V W terminals to prevent the interference 3 Please use shielded cables for Encoder wiring 4 If the error does not...

Page 145: ...otor temperature error Clearing Method Turn OFF the power supply and restart the servo drive Potential Cause Checking Method Corrective Actions Motor is working under temperature over 105 C 221 F Chec...

Page 146: ...rature over 85 C 185 F Check if the environment temperature is too high Try to reduce environment temperature AL099 DSP firmware upgrade Clearing Method Turn OFF the power supply and restart the servo...

Page 147: ...e must be perfect It is essential that the alignment of the bar feed system is done in accordance with the instructions indicated in Chapter 3 Setting into operation Spindle length In some cases the l...

Page 148: ...d to install a bushing inside the clamping device with the same inside profile 0 2 mm as the bar The back of this bushing must be chamfered The rear of the collet and the front of the bars should be f...

Page 149: ...o the SERVO amplifier 9 6 4 Mechanics Rotating sleeves In order to guarantee the correct operation of the bar feed system the rotating sleeve must function perfectly Although the construction of the s...

Page 150: ...9 36 Chapter 9 TROUBLE SHOOTING GUIDE GT 112 E...

Page 151: ...M JUMP SUB PROGRAM TURRET TO FEED IN POSITION N TURRET HOME N COLLET OPEN M CODE DWELL LOAD N TURRET TO FEED OUT POSITION N CLOSE COLLET N END OF BAR CHECK PROGRAM JUMP N START SPINDLE N CLOSE COLLET...

Page 152: ...photocopied duly filled out and sent to LNS or to your nearest LNS Representative Agent Company name Person in charge Address ZIP City Country Phone Fax Type of device Serial number Qty Ordering no De...

Page 153: ...Chapter 10 APPENDICES 10 3 GT 112 E APPENDIX C ADDRESS LNS LNS Japan www lns japan com...

Page 154: ...10 4 Chapter 10 APPENDICES GT 112 E...

Page 155: ...XM1 00 A501B GT 112 E A 1...

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