Chapter 9 TROUBLE SHOOTING GUIDE
9 - 9
GT 112-E
AL11 Lathe Did Not Resume Production Cycle!
Description
Once the bar stock reaches “TOP CUT POSITION" and
confirmation signal is sent to the lathe (R2) the chuck
doesn’t close within 60 sec. This alarm only applies to
TOP CUT process rather than general bar feeding
process.
Explanation
After “TOP CUT POSITION” is reached and
confirmation signal is sent to the lathe (R2) the chuck
doesn’t close within 60 seconds. This is only detected
during TOP CUT process so this message will not be
activated during general feeding process.
Troubleshooting
1. Check if the lathe receives START (R2) signal from
the bar feeder.
2. Check if the bar feeder receives CHUCK signal.
3. Check if the interface cable connection status is
functioning.
4. Press “STOP” button on HMI to clear the alarm.
AL12 Bar Loading Time Elapsed!
Description
The pusher cannot advances the bar stock to “TOP CUT
POSITION” after 20 try-outs.
Troubleshooting
1. Check if the bar feed alignment is correct.
2. Check if the channel and front tube size are correct
or if obstructed.
3. Check if the front rest is clamping the bar.
4. Check if the lathe spindle is obstructed.
5. Check if the lathe chuck is too tight due to the size
being incorrect or there are burrs inside the chuck or
at the end of the bar.
6. Check if “TOP CUT POSITION” setup is incorrect.
7. Check if the bar measuring device of the bar feeder
is malfunctioning.
8. Press “STOP” button on HMI to clear the alarm.
Summary of Contents for GT 112-E
Page 7: ...1 4 Chapter 1 BASIC NOTIONS GT 112 E...
Page 10: ...Chapter 2 TECHNICAL DATA 2 3 GT 112 E 2 4 FLOOR PLAN LtoRF Bar Feeder...
Page 11: ...2 4 Chapter 2 TECHNICAL DATA GT 112 E RtoLF Bar Feeder...
Page 13: ...2 6 Chapter 2 TECHNICAL DATA GT 112 E...
Page 21: ...3 8 Chapter 3 SETTING INTO OPERATION GT 112 E...
Page 32: ...Chapter 4 ELECTRICS 4 11 GT 112 E 4 4 PLC I O Circuit diagram XM1 25 A001G...
Page 33: ...4 12 Chapter 4 ELECTRICS GT 112 E 4 5 DIAGRAMS 4 5 1 AC circuit Circuit diagram XM1 25 A001G...
Page 34: ...Chapter 4 ELECTRICS 4 13 GT 112 E 4 5 2 Emergency stop circuit Circuit diagram XM1 25 A001G...
Page 35: ...4 14 Chapter 4 ELECTRICS GT 112 E Circuit diagram XM1 25 A001G...
Page 36: ...Chapter 4 ELECTRICS 4 15 GT 112 E Circuit diagram XM1 25 A001G Option...
Page 38: ...Chapter 4 ELECTRICS 4 17 GT 112 E Interface diagram BXA00001...
Page 48: ...Chapter 5 PNEUMATICS 5 7 GT 112 E 5 5 PNEUMATIC DIAGRAMS Pneumatic diagrams XM1 27 P003A...
Page 49: ...5 8 Chapter 5 PNEUMATICS GT 112 E Pneumatic diagrams XM1 27 P003A...
Page 50: ...Chapter 5 PNEUMATICS 5 9 GT 112 E Pneumatic diagrams XM1 27 P003A...
Page 51: ...5 10 Chapter 5 PNEUMATICS GT 112 E...
Page 75: ...7 20 Chapter 7 GENERAL DESCRIPTION GT 112 E...
Page 110: ...Chapter 8 OPERATION 8 35 GT 112 E 1 Start loading signal A3 2 Push signal A4...
Page 111: ...8 36 Chapter 8 OPERATION GT 112 E...
Page 114: ...Chapter 8 OPERATION 8 39 GT 112 E...
Page 150: ...9 36 Chapter 9 TROUBLE SHOOTING GUIDE GT 112 E...
Page 153: ...Chapter 10 APPENDICES 10 3 GT 112 E APPENDIX C ADDRESS LNS LNS Japan www lns japan com...
Page 154: ...10 4 Chapter 10 APPENDICES GT 112 E...
Page 155: ...XM1 00 A501B GT 112 E A 1...