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Chapter 9 TROUBLE SHOOTING GUIDE
GT 112-E
<Note> To disable this function <Too short>, set the
value “0”.
Troubleshooting
1. Check if the bar feed alignment is correct.
2. Check if the lathe chuck is too tight due to the
incorrect size or there are burrs inside the chuck or
on the bar.
3. Check if <Too short> setup on “PART SETUP” is
incorrect.
4. Check if “End of Bar” position setup is incorrect.
5. Check if the headstock synchronization system
works correctly.
6. Check pusher length.
7. Check if bar stock is disconnected from the pusher
collet.
8. Press “STOP” button on HMI to clear the alarm.
AL18 The Pusher Lost The Barstock While Moving To Its Home Position!
Description
Material clamping device clamps and detects the bar
stock by sensor SQ6. If SQ6 doesn’t detect any
material, this alarm will arise.
Troubleshooting
1. Check if the lathe chuck collect is too tight or for any
burrs on the remnant surface.
2. Check pusher collet size
3. Check if switch SQ6 on clamping vise is defective of
misadjusted.
4. Press “STOP” button on HMI to clear the alarm.
AL19 Barstock Insertion Malfunction!
Description
1. The pusher repeatedly tries to insert the bar stock
for 5 times without reaching the 35 mm insertion
position to insert the bar stock.
2. If “BAR INSERT CHECK”=NO and insertion
procedure is completed the pusher will move back
and forth and the clamping vise will detect the bar
stock. If no bar is detected the alarm will be
generated.
Summary of Contents for GT 112-E
Page 7: ...1 4 Chapter 1 BASIC NOTIONS GT 112 E...
Page 10: ...Chapter 2 TECHNICAL DATA 2 3 GT 112 E 2 4 FLOOR PLAN LtoRF Bar Feeder...
Page 11: ...2 4 Chapter 2 TECHNICAL DATA GT 112 E RtoLF Bar Feeder...
Page 13: ...2 6 Chapter 2 TECHNICAL DATA GT 112 E...
Page 21: ...3 8 Chapter 3 SETTING INTO OPERATION GT 112 E...
Page 32: ...Chapter 4 ELECTRICS 4 11 GT 112 E 4 4 PLC I O Circuit diagram XM1 25 A001G...
Page 33: ...4 12 Chapter 4 ELECTRICS GT 112 E 4 5 DIAGRAMS 4 5 1 AC circuit Circuit diagram XM1 25 A001G...
Page 34: ...Chapter 4 ELECTRICS 4 13 GT 112 E 4 5 2 Emergency stop circuit Circuit diagram XM1 25 A001G...
Page 35: ...4 14 Chapter 4 ELECTRICS GT 112 E Circuit diagram XM1 25 A001G...
Page 36: ...Chapter 4 ELECTRICS 4 15 GT 112 E Circuit diagram XM1 25 A001G Option...
Page 38: ...Chapter 4 ELECTRICS 4 17 GT 112 E Interface diagram BXA00001...
Page 48: ...Chapter 5 PNEUMATICS 5 7 GT 112 E 5 5 PNEUMATIC DIAGRAMS Pneumatic diagrams XM1 27 P003A...
Page 49: ...5 8 Chapter 5 PNEUMATICS GT 112 E Pneumatic diagrams XM1 27 P003A...
Page 50: ...Chapter 5 PNEUMATICS 5 9 GT 112 E Pneumatic diagrams XM1 27 P003A...
Page 51: ...5 10 Chapter 5 PNEUMATICS GT 112 E...
Page 75: ...7 20 Chapter 7 GENERAL DESCRIPTION GT 112 E...
Page 110: ...Chapter 8 OPERATION 8 35 GT 112 E 1 Start loading signal A3 2 Push signal A4...
Page 111: ...8 36 Chapter 8 OPERATION GT 112 E...
Page 114: ...Chapter 8 OPERATION 8 39 GT 112 E...
Page 150: ...9 36 Chapter 9 TROUBLE SHOOTING GUIDE GT 112 E...
Page 153: ...Chapter 10 APPENDICES 10 3 GT 112 E APPENDIX C ADDRESS LNS LNS Japan www lns japan com...
Page 154: ...10 4 Chapter 10 APPENDICES GT 112 E...
Page 155: ...XM1 00 A501B GT 112 E A 1...