Chapter 9 TROUBLE SHOOTING GUIDE
9 - 5
GT 112-E
9.3 ERROR MESSAGE DESCRIPTION AND TROUBLE SHOOTING
GUIDE
When an error occurs the corresponding alarm message will be displayed on the HMI screen.
Follow the troubleshooting instructions below to solve the problems and clear the alarms.
To clear the alarm after troubleshooting presses STOP.
If the alarm message remains active please contact LNS or one of its representatives for further
technical assistance.
AL01 Emergency Stop Line is open!
Description
The emergency stop circuit includes:
Emergency stop button on HMI (STP1)
Emergency stop circuit of the lathe
Main circuit-breaker QM1
Contactor K1
During normal operation the contactor K1 is energized and
continuously sending signal to PLC input X10. Whenever
this circuit is open K1 will de-energize and the signal to PLC
input contact X10 is Off.
Sequence of actions:
1. The 220V AC to the servo amplifier is interrupted.
2. All PLC output signals are interrupted except for Y20
(input signal of alarm relay R1).
3. The alarm AL01 is displayed on the HMI screen.
If the relay K8 (DCS relay) is installed press MANUAL button
on the HMI after powering up the bar feeder otherwise this
error message will be displayed.
Trouble shooting
1. Check if the emergency stop on HMI (STP1) is pressed. If yes release it.
2. Check if the emergency stop circuit on the lathe is open. If yes clear all lathe alarms.
3. Check if circuit-breaker (QM1) has tripped. If yes reset it.
4. Check if A1 and A2 of contactor (K1) have 24 VDC.
5. Press “STOP” button on HMI to clear the alarm.
Summary of Contents for GT 112-E
Page 7: ...1 4 Chapter 1 BASIC NOTIONS GT 112 E...
Page 10: ...Chapter 2 TECHNICAL DATA 2 3 GT 112 E 2 4 FLOOR PLAN LtoRF Bar Feeder...
Page 11: ...2 4 Chapter 2 TECHNICAL DATA GT 112 E RtoLF Bar Feeder...
Page 13: ...2 6 Chapter 2 TECHNICAL DATA GT 112 E...
Page 21: ...3 8 Chapter 3 SETTING INTO OPERATION GT 112 E...
Page 32: ...Chapter 4 ELECTRICS 4 11 GT 112 E 4 4 PLC I O Circuit diagram XM1 25 A001G...
Page 33: ...4 12 Chapter 4 ELECTRICS GT 112 E 4 5 DIAGRAMS 4 5 1 AC circuit Circuit diagram XM1 25 A001G...
Page 34: ...Chapter 4 ELECTRICS 4 13 GT 112 E 4 5 2 Emergency stop circuit Circuit diagram XM1 25 A001G...
Page 35: ...4 14 Chapter 4 ELECTRICS GT 112 E Circuit diagram XM1 25 A001G...
Page 36: ...Chapter 4 ELECTRICS 4 15 GT 112 E Circuit diagram XM1 25 A001G Option...
Page 38: ...Chapter 4 ELECTRICS 4 17 GT 112 E Interface diagram BXA00001...
Page 48: ...Chapter 5 PNEUMATICS 5 7 GT 112 E 5 5 PNEUMATIC DIAGRAMS Pneumatic diagrams XM1 27 P003A...
Page 49: ...5 8 Chapter 5 PNEUMATICS GT 112 E Pneumatic diagrams XM1 27 P003A...
Page 50: ...Chapter 5 PNEUMATICS 5 9 GT 112 E Pneumatic diagrams XM1 27 P003A...
Page 51: ...5 10 Chapter 5 PNEUMATICS GT 112 E...
Page 75: ...7 20 Chapter 7 GENERAL DESCRIPTION GT 112 E...
Page 110: ...Chapter 8 OPERATION 8 35 GT 112 E 1 Start loading signal A3 2 Push signal A4...
Page 111: ...8 36 Chapter 8 OPERATION GT 112 E...
Page 114: ...Chapter 8 OPERATION 8 39 GT 112 E...
Page 150: ...9 36 Chapter 9 TROUBLE SHOOTING GUIDE GT 112 E...
Page 153: ...Chapter 10 APPENDICES 10 3 GT 112 E APPENDIX C ADDRESS LNS LNS Japan www lns japan com...
Page 154: ...10 4 Chapter 10 APPENDICES GT 112 E...
Page 155: ...XM1 00 A501B GT 112 E A 1...