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CHAPTER 6 BRAKES
M565Li T3 EFI SERVICE MANUAL 20.0
CHAPTER 6 BRAKES PAGE. 6-
10
PROCEDURE,
And field test unit for proper
braking action before putting into service.
Inspect for fluid leaks and firm brakes. Make
sure the brake is not dragging when lever is
released. If the brake drags, recheck
assembly and installation.
6.10 REAR BRAKE PAD REMOVAL/ INSPECTION / INSTALLATION
NOTE:
The brake pads should be replaced as a set.
REMOVAL and INSPECTION
1. Remove caliper mounting bolts and lift
caliper off of disc.
NOTE.
When removing caliper, be careful not
to damage brake hose . Support caliper so as
not to kink or bend brake hose.
2. Push caliper pistons into caliper bore slowly
with pads installed.
NOTE:
Brake fluid will be forced through
compensating port into m aster cylinder fluid
reservoir when piston is pushed back into
caliper. Remove excess fluid from reservoir as
required.
3. Remove brake pad retaining pin, and pad
spacer.
NOTE:
Do not over spread this spring pin a-
part farther than necessary to remove it.
4. Clean.
5. Measure the thickness of the pad friction
material. Replace pads if worn beyond the
service limit.
Rear Brake Pad Service Limit 0.3/64"(1 mm)
INSTALLATION
1. Install new pads in caliper body. Be sure to
put spacer between pads.
2. Install caliper and torque mounting bolts.
Brake Caliper Torque: 18 ft. lbs. (25 Nm )
3. Slowly pump the brake lever until pressure
has been built up. Maintain at least 1/2 " (13
mm) of brake fluid in the reservoir to prevent
air from entering the master cylinder.
Summary of Contents for M565Li T3 EFI
Page 2: ...ATV SERVICE MANUAL EUROPE 20 0 PN F010106A27 M565Li T3 EFI 20 0 F010106A27...
Page 33: ...CHAPTER 2 MAINTENANCE M565LiT3 EFI SERVICE MANUA 20 0 CHAPTER 2 MAINTENANCE PAGE 2 20 NOTES...
Page 34: ...CHAPTER 2 MAINTENANCE M565LiT3 EFI SERVICE MANUA 20 0 CHAPTER 2 MAINTENANCE PAGE 2 21...
Page 36: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 3 1 Service information...
Page 51: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3 14...
Page 65: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0...
Page 147: ...76 CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3...
Page 186: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3 115...
Page 188: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0...
Page 203: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3 104...
Page 210: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0...
Page 254: ...CHAPTER 4 CHASSIS M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 4 CHASSIS PAGE 4 6 NOTES...
Page 290: ...CHAPTER 5 FINAL DRIVE LH500ATV D SERVICE MANUAL 14 0 CHAPTER 5 FINAL DRIVE 5 36 NOTES...
Page 304: ...CHAPTER 6 BRAKES M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 6 BRAKES PAGE 6 14 NOTES...
Page 331: ...CHAPTER 8 ELECTRICAL M550 SERVICE MANUAL 16 0 CHAPTER 7 ELECTRICAL PAGE 7 27 Switch table...
Page 337: ...CHAPTER 8 ELECTRICAL M550 SERVICE MANUAL 16 0 CHAPTER 7 ELECTRICAL PAGE 7 33 7 13 WIRING DIAGR...
Page 338: ...CHAPTER 8 ELECTRICAL M550 SERVICE MANUAL 16 0 CHAPTER 7 ELECTRICAL CTRICAL PAGE 8 34...