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CHAPTER 4 CHASSIS
M565Li T3 EFI SERVICE MANUAL 20.0
CHAPTER 4 CHASSIS PAGE. 4-
2
4.1 A-RM REPLACEMENT (MacPherson)
MANTENANCE-FREE PIVOT DESIGN
1. Elevate and safely support vehicle
2. Remove cotter pin from ball joint cup at wheel end of A- arm and loosen nut until it is
flush with end of cup.
3. Using a soft face hammer, tap nut to loosen A- arm from bolt. Remove nut and A-arm
from hub strut assembly.
4. Loosen and remove two bolts on A-arm, and remove A-arm.
5. Examine bushing. Replace if worn or tore. Discard hardware.
6. Install new A-arm assembly onto vehicle frame. Install new bolts and new nuts.
NOTE.
Tighten the nuts only finger-tighten at this time. They will be tightened to the final
torque after the front wheels are installed and the vehicle is on the ground.
WARNING
DO NOT reuse old bolts. Serious injury or death could result if fasteners come loose during
operation.
7. Attach A-arm to strut assembly. Tighten ball joint nut to 25 ft. lbs. (35 Nm). If cotter pin
holes are not aligned, tighten nut slightly to align. Install a new cotter pin with open ends
toward rear of machine. Bend both ends in opposite directions around nut.
8. Install hubs, calipers and wheels, lower the vehicle to the ground. Apply Loctite™ 242 to
screw threads of the A arm bolts and torque bolts to 37-44 ft. lbs. (50-60 Nm ).
WARNING
Upon A-arm installation completion, test vehicle at low speeds before putting into regular
service.
Summary of Contents for M565Li T3 EFI
Page 2: ...ATV SERVICE MANUAL EUROPE 20 0 PN F010106A27 M565Li T3 EFI 20 0 F010106A27...
Page 33: ...CHAPTER 2 MAINTENANCE M565LiT3 EFI SERVICE MANUA 20 0 CHAPTER 2 MAINTENANCE PAGE 2 20 NOTES...
Page 34: ...CHAPTER 2 MAINTENANCE M565LiT3 EFI SERVICE MANUA 20 0 CHAPTER 2 MAINTENANCE PAGE 2 21...
Page 36: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 3 1 Service information...
Page 51: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3 14...
Page 65: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0...
Page 147: ...76 CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3...
Page 186: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3 115...
Page 188: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0...
Page 203: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 3 ENGINE PAGE 3 104...
Page 210: ...CHAPTER 3 ENGINE M565Li T3 EFI SERVICE MANUAL 20 0...
Page 254: ...CHAPTER 4 CHASSIS M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 4 CHASSIS PAGE 4 6 NOTES...
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Page 304: ...CHAPTER 6 BRAKES M565Li T3 EFI SERVICE MANUAL 20 0 CHAPTER 6 BRAKES PAGE 6 14 NOTES...
Page 331: ...CHAPTER 8 ELECTRICAL M550 SERVICE MANUAL 16 0 CHAPTER 7 ELECTRICAL PAGE 7 27 Switch table...
Page 337: ...CHAPTER 8 ELECTRICAL M550 SERVICE MANUAL 16 0 CHAPTER 7 ELECTRICAL PAGE 7 33 7 13 WIRING DIAGR...
Page 338: ...CHAPTER 8 ELECTRICAL M550 SERVICE MANUAL 16 0 CHAPTER 7 ELECTRICAL CTRICAL PAGE 8 34...