Trail Rover ATV Owner'S Manual Download

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Owner’s

Guide

Operations

Manual

Check your local riding laws &

regulations before operating

this vehicle.

TrailRover™ should not be ridden by

anyone under 14 years of age

Summary of Contents for ATV

Page 1: ...1 Owner s Guide Operations Manual Check your local riding laws regulations before operating this vehicle TrailRover should not be ridden by anyone under 14 years of age ...

Page 2: ...of your TrailRover ATV please call us at 423 349 2900 to speak to a factory trained technical service representative Warning Your TrailRover ATV is not a toy and can be hazardous to operate Read this manual in its entirety before operating your ATV making sure you understand all of the instructions prior to use Pay close attention to the warning and Caution labels on your TrailRover ATV and within...

Page 3: ...e restrictor plate installed to limit the amount of speed available while they learn The limiter screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with safe operation Parents should decide when to adjust the TrailRover for more power as riding skills improve Once the ATV rider can operate with the skills required for the top speeds permitted by adjus...

Page 4: ... or use of accessories Never attempt wheelies jumps or other stunts Inspect your TrailRover prior to each use to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the manual Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation Always follow proper procedure for turning as des...

Page 5: ... sparks open flames or other sources of ignition such as pilot lights of water heaters and clothes dryers When transporting your TrailRover be sure it is kept upright Failure to do so may allow fuel to leak out of the carburetor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline inhale fumes or get gasoline in your ...

Page 6: ...your dealer for a replacement Serial Number Location Engine and Frame serial numbers are used to mark your TrailRover If some parts need special service these numbers can provide information about parts needed for service The Engine serial number is stamped on the topside of the engine transmission case The Frame serial number VIN is located on the frame head pipe Please write down these serial nu...

Page 7: ...7 Location of Parts 1 Choke 2 Rear Wheel 3 Footrest 4 Front Wheel 5 Remote Engine Stop Switch 1 Spark Arrester 2 Seat 3 Rear Brake Pedal 4 Footrest 5 Front Brake Lever 1 2 3 4 5 ...

Page 8: ...8 Location of Parts 1 Parking Brake Plate 2 Throttle Limiter Screw 3 Neutral Indicator Light 4 Front Brake Lever 5 Throttle Lever 6 Ignition Switch 7 Fuel Tank Cap 8 Engine Kill Switch 9 Start Button ...

Page 9: ...r of the body and can be used by parents to ensure safe operation by children Pull the lanyard until the safe plate comes off The engine will stop running 1 Engine Kill Switch The engine kill switch is located on the left handlebar and has two positions RUN and OFF RUN In this position the circuit is connected The engine can be started and driven OFF In this position the circuit is disconnected Th...

Page 10: ...ng gentle even pressure Applying too much pressure too quickly may cause bodily harm 1 Parking Brake Plate The parking brake plate is designed to prevent your TrailRover from slipping To engage the parking brake firmly hold the front brake lever firmly and press down on the parking brake plate 2 Throttle Lever The throttle lever is used to control the speed of your TrailRover To increase speed pus...

Page 11: ...vement You can adjust the throttle limit screw to ensure safe operation based on the rider s skill and experience levels To decrease maximum speed turn the throttle limiter screw clockwise To increase maximum speed turn the throttle limiter screw counter clockwise After making the desired adjustment tighten the lock nut to hold the throttle limiter screw in place Function of Parts ...

Page 12: ... 3 minutes before pushing the choke lever to the b position 1 Fully open ON 2 Half Open Warm Up 3 Closed OFF 4 Chock Shift Lever Your TrailRover is equipped with a constant mesh 3 4 speed transmission The shift lever is located on the left side of the engine Fuel Tank Cap Remove the fuel tank cap by turning it counter clockwise Fuel Make sure there is sufficient fuel in the tank Fill the fuel tank...

Page 13: ...ailRover was installed at the factory prior to delivery It is a non serviceable battery To prolong battery life after charging install the battery into the battery case making sure it is held firmly in place with the tightening belt Caution Never remove the seal plug to avoid danger to prevent water from entering the battery and to prevent electrolyte leaks The battery should always be held firmly...

Page 14: ... four stroke premium engine oil Adding Engine Oil Warm engine for about 5 minutes Remove oil drain screw to allow oil to flow out Clean the oil screw and reinstall tightly to prevent leaking Remove the oil gauge Add oil until the level reaches the full level on the oil gauge Re install the oil gauge Warning After adding fuel or engine oil the cap must be screwed on tightly Fuel and engine oil shou...

Page 15: ... pipe joints or brake fluid reservoirs Apply the brakes firmly for one minute If there is any leakage get service Drive Chain Check the condition of the driver chain and check the drive chain slack Lubricate and adjust the drive chain as necessary Ride with Care and Good Judgement Get training if you lack experience Beginners should get training from a certified instructor Become familiar with thi...

Page 16: ...ry in the event of an accident To Avoid the Hazard always wear 1 An approved motorcycle helmet that fits properly 2 Eye protection goggles or face shield 3 Gloves 4 Boots 5 Long sleeved shirt or jacket long pants Do not operate after consuming alcohol or drugs The performance capabilities of the operator may be reduced by the effects of alcohol or drugs Warning Potential Hazard Operating your Trai...

Page 17: ... is smooth and check free play Lubricate cable and housing if necessary Control Cables Make sure operation is smooth and adjust if necessary Wheels Tires Check condition and replace if necessary Check tread depth and replace if necessary Check air pressure and adjust if necessary Brake Shift Pedals Make sure operation is smooth Lubricate pedal pivoting pints if necessary Brake Levers Make sure ope...

Page 18: ...ation Release the throttle temporarily after the engine has been started Caution Do not press and hold the start button continuously Press and release the start button to start the engine Do not press the start button while the engine is running to avoid damaging the engine To prolong battery power do not press the start button and hold for more than 5 seconds Wait 10 seconds between pressing the ...

Page 19: ...nd support their weight on the outer foot Lean the upper body into the turn and turn the handlebars into the direction of the turn Warning The rider should first practice turning technique in a wide open area until the skill is mastered making gradual progressions before attempting to ride on more advanced trails Braking Release the throttle and hold the brake lever and apply gradual force The spe...

Page 20: ...he parking brake hold the front brake lever and press the parking brake plate After releasing the brake lever the parking brake plate will stay in the down position indicating the parking brake is engaged To release the parking brake squeeze the front brake lever and the parking brake plate will disengage Remote Engine Switch The remote engine switch helps adults exercise control of the TrailRover...

Page 21: ... injury Give careful instruction before allowing them to ride your TrailRover and adequate supervision each time they ride They should practice the basic skills required for safe operation and have a complete understanding of the cautions and warnings to prevent risk of harm and serious injury Follow this step by step guide to make sure your child has fun while being safe Proper clothing and prote...

Page 22: ...engine ON You should control your TrailRover with the Remote Engine Stop Switch until they have proven they can safely operate the vehicle When they have proven they have successfully learned to use the controls and have the skills and ability to safely operate your TrailRover allow them to combine all the steps for safe operation of the vehicle Children and new users require varying amounts of pr...

Page 23: ... performing required maintenance Keep children away when performing maintenance to avoid injury Periodic Maintenance Chart for Emission Control System General Maintenance and Lubrication Maintenance miles 200 800 1600 1600 3200 miles 200 800 1600 1600 3200 ...

Page 24: ...d maintenance Tires Check the surfaces of the tires and the air pressure Make sure there are no cuts in the tire and the treads are free of rocks nails or other debris which may damage the tire Make sure the tread is adequate Tires should be replaced when the tread is less than 1 16 of an inch miles 200 800 1600 1600 3200 miles 200 800 1600 1600 3200 ...

Page 25: ... be done by a professional Braking System Inspect brake for travel The brake level travel should be between 5 mm and 8mm To adjust the brake level travel take the following steps 1 Loosen the nut and adjust the brake level travel 2 When properly adjusted hold the brake level and check to the sure the brake level travel is between 5mm and 8mm 3 Periodically inspect the thickness of the brake pads R...

Page 26: ...hildren away from oil Caution After your new TrailRover has been used for 20 hours change the oil in the gearbox Clean the gearbox with kerosene and add new oil Check the oil level frequently making sure that proper levels are maintained Over filling or under filling can have a negative effect on engine performance and cause damage to your TrailRover Inspection of the Battery If you find your Trai...

Page 27: ...ately with clean water and dry all surfaces with a soft clean cotton towel of chamois Clean seat with a non alcohol based vinyl upholstery cleaner to keep it pliable and glossy Automotive wax may be applied to all pained and chrome plated surfaces Avoid combination cleaner waxes which may contain abrasive materials that may damage paint and protective finishes When you have finished cleaning your ...

Page 28: ...railRover so all wheels are off the ground If you cannot elevate your TrailRover you can turn the wheels slightly each month to prevent tires from becoming worn in one spot Cover the muffler outlet with a plastic bag to keep moisture out Remove the battery and fully charge it Re charge the battery each month Store the battery in an area protected from excessive heat and cold Do not store the batte...

Page 29: ...29 Maintenance Troubleshooting Guide ...

Page 30: ...eplaced all warranties date back to the original date of sale Coverage or repair under this warranty applies only when repairs are pre approved and completed by an authorized dealer or repair facility in accordance with the terms of this warranty The distributor will not cover repairs performed outside the pre approved warranty process outlined in this warranty agreement except in the event of an ...

Page 31: ...ver will be repaired at no cost to you If an emission related part needs on your TrailRover is defective the part will be repaired or replaced not the entire vehicle Your 2012 TrailRover is designed built and equipped to conform at the time of the initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and ...

Page 32: ...S 1 The MANUFACTURER relies upon the consumer and service technician to assist in warranty claims and how best to work toward the consumer s satisfaction If you have any questions concerning a claim you should call the TrailRover Customer Care Department for assistance 2 If the claim is determined to be valid you will need to submit to the TrailRover Customer Care Department the proof to purchase ...

Page 33: ...he MANUFACTURER understands that some problems take longer than the allowed time to correct the problem An authorization number will be required for warranty coverage of extra time If you are unable to get an authorization from the MANUFACTURER a detailed description must be included with the warranty claim to get approval for the overtime LIMITATIONS The TrailRover warranty is terminated if the A...

Page 34: ...t TrailRover will not be responsible for inconvenience transportation loss of use of the ATV or other incidental or consequential costs expenses or damages Under no circumstance shall the MANUFACTURER or its approved service providers be held responsible to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty of any other ...

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