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Lenze L-force 8400 BaseLine D, Software Manual

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Lenze L-force 8400 BaseLine D Software Manual Download Page 3

Firmware 03.00 - DMS EN 5.0 - 07/2009

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3

8400 BaseLine D | Software Manual

Contents

 

Contents

1

About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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1.4 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

2

Product description  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2.1 Functions of the frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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2.2 Memory module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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2.3 Communicating with the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3.1 Going online via diagnostic adapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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2.4 Internal Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

3

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3.1 Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

19

3.2 Parameter setting and diagnosing directly at the controller. . . . . . . . . . . . . . . . . . . . . . . . 

21

3.2.1 Menu structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

3.2.2 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

3.2.3 Messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.3 Test commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.3.1 Test commissioning with keypad control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

3.3.2 Test commissioning with terminal control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

3.4 Commissioning of the drive application with the »Engineer« . . . . . . . . . . . . . . . . . . . . . . 

32

3.4.1 Observe the safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.4.2 Open the »Engineer«  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4.3 Load the Lenze setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.4.4 Make motor settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.4.5 Select control source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.4.6 Start program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.4.7 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.5 Password protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.5.1 Entry of a password not available yet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

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3.5.2 Delete or change available password  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

42

3.5.3 Access password-protected controller without knowing the password. . . . . . 

43

3.5.4 Reach password-protected menu level with knowing the password . . . . . . . . 

44

Summary of Contents for L-force 8400 BaseLine D

Page 1: ...L EDS84AVBDxx 13292140 Ä 6Iä Software Manual E84AVBDExxxxxx0 8400 BaseLine D Inverter Drives 8400 L force Drives ...

Page 2: ...d MA 8400 BaseLine 8400StateLine HighLine BA Operating Instructions MA for communication module KHB Communication Manual MA for extension module MA Mounting Instructions MA for safety module SW Software Manual MA for accessories Parameter setting BA keypad SW 8400 BaseLine C SW 8400 BaseLine D Í This documentation SW 8400 StateLine SW 8400 HighLine KHB for communication module Commissioning of the...

Page 3: ...ller 21 3 2 1 Menu structure 22 3 2 2 Diagnostics 23 3 2 3 Messages 25 3 3 Test commissioning 26 3 3 1 Test commissioning with keypad control 28 3 3 2 Test commissioning with terminal control 30 3 4 Commissioning of the drive application with the Engineer 32 3 4 1 Observe the safety measures 33 3 4 2 Open the Engineer 34 3 4 3 Load the Lenze setting 35 3 4 4 Make motor settings 35 3 4 5 Select con...

Page 4: ...ds 54 4 2 1 General information 54 4 2 2 Overview of device commands 57 4 2 3 Status display for device command 57 4 2 4 Load Lenze setting 58 4 2 5 Save parameter set 58 4 2 6 Load parameter set 60 4 3 System block LS_DriveInterface 61 4 4 Parameter setting 64 4 4 1 General information 64 4 4 2 Saving of the parameters in the memory module 65 4 4 3 Handling of the memory module 66 4 4 4 Non volat...

Page 5: ...VC 84 5 1 3 Automatic motor parameter identification 90 5 2 Motor selection 92 5 2 1 Manual parameter setting of external motors 93 5 3 Selection of the switching frequency 94 5 4 Definition of current and speed limits 96 5 4 1 Definition of speed limits 96 5 4 2 Definition of current limits 97 5 5 Flying restart function 98 5 5 1 General information 98 5 6 DC injection braking 100 5 6 1 Manual DC...

Page 6: ... 3 Logbook 124 7 3 1 Functional description 125 7 3 2 Reading out logbook entries 126 7 4 Monitoring 127 7 4 1 Setting the error response 128 7 4 2 Monitoring of the device utilisation 128 7 5 Error messages of the operating system 129 7 5 1 Error number 129 7 5 1 1 Structure of the error number bit coding 129 7 5 1 2 Error type 129 7 5 1 3 Error subject area 129 7 5 1 4 Error ID 130 7 5 1 5 Examp...

Page 7: ...58 9 1 3 3 Value range of the output signal 158 9 1 3 4 Evaluation of the output signal 158 9 1 3 5 Deactivation of the process controller 159 9 1 4 L_RLQ 160 9 1 5 LS_DisFree 161 9 1 6 LS_DisFree_a 162 9 1 7 LS_DisFree_b 163 9 1 8 LS_ParFix 164 9 1 9 LS_ParFree_b 165 9 1 10 LS_ParFree_a 166 10 Parameter reference 167 10 1 Structure of the parameter descriptions 168 10 1 1 Data type 169 10 1 2 Par...

Page 8: ... instructions before switching on the controller Please read the safety instructions provided in the 8400 Mounting Instructions and in the 8400 Hardware Manual Both documents are supplied with the controller Type Type designation From software version Important 8400 BaseLine D E84AVBDExxxxSX0 2 1 Variant without digital output X4 DO1 8400 BaseLine D E84AVBDExxxxSX1 2 1 Variant with digital output ...

Page 9: ...g to maintenance of the commissioned machine Application block Block for a drive application e g actuating drive speed A drive application is a drive solution provided with the experiences and know how of Lenze in which function blocks interconnected to a signal flow form the basis for implementing typical drive tasks Code Parameter used for controller parameter setting or monitoring The term is u...

Page 10: ...re stored under subcodes This manual uses a slash as a separator between code and subcode e g C118 3 The term is usually called subindex System block System blocks provide interfaces to basic functions and to the hardware of the controller in the FB editor of the Engineer e g to the digital inputs VFCplus Operating mode V f characteristic control Voltage Frequency Control Term Meaning ...

Page 11: ...ns Pictograph Signal word Meaning Danger Danger of personal injury through dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through a general source of danger Reference to an imminent danger that may result in death or serious personal injury if the correspon...

Page 12: ...nsformers Approvals CE UL High overload capacity up to 200 for generating high breakaway torques and for a fault tolerant operation Integrated brake transistor brake chopper only available with devices operating at 400 V 500 V Integrated interface for diagnostics via PC with extensive diagnostic options Integrated protective functions Adjustable warning levels for a simplified and safe machine mai...

Page 13: ...dule By default the memory module is positioned in the EPM slot at the front of the controller see arrow To avoid confusion with other Lenze products the memory modules of the 8400 BaseLine frequency inverter series are grey The exchange of these memory modules among each other is possible without any problems More details on the handling can be found in the 8400 hardware manual which is part of t...

Page 14: ...he following interface can be used to build up communication between PC and controller Diagnostic interface X6 Going online via diagnostic adapter 2 3 1 Going online via diagnostic adapter For the initial commissioning of the controller you can use for instance the diagnostic adapter offered by Lenze Note Please observe the documentation for the diagnostic adapter ...

Page 15: ...eLine controller to which you want to build up an online connection in the Project view of the Engineer 2 Click the icon or select the command Online Go online If no online connection has been configured for the selected controller so far the Device assignment offline devices dialog box will be displayed The dialog box also appears if the online connection is built up via the command Online Go onl...

Page 16: ...og box is closed and the online connection with the controller is built up When an online connection with the controller exists this is indicated in the Project view by a yellow icon and by the word ONLINE in the status bar Now you can use the icons and to easily build up and end a connection with the controller The communication settings are only required when communication with a controller is b...

Page 17: ...MS EN 5 0 07 2009 L 17 8400 BaseLine D Software Manual Product description Communicating with the controller When the background colour changes from yellow to red the connection with the controller has been interrupted ...

Page 18: ...igits C yellow User LED can be configured via C621 42 D red See Signalling of the LEDs D and E 24 E green F yellow Direction of rotation CCW rotation Off Rotational direction CW blinking Commanded direction does not yet equal the actual direction for example during reversing ESC Escape key back Enter key Short Next confirmation 3 seconds Save all parameters Navigation key upwards Short Navigation ...

Page 19: ...important drive parameters before enabling the controller Is the V f rated frequency adapted to the motor circuit configuration Are the drive parameters relevant for your application set correctly Is the configuration of the analog and digital inputs and outputs adapted to the wiring Danger Continuous operation at low field frequency with rated motor current may lead to thermal overload when self ...

Page 20: ...operation without any further parameter setting expense and the motor operates satisfactorily Recommendations for the following application cases If the frequency inverter and the motor differ widely in terms of power set Imax C022 to 2 0 IN motor If a high starting torque is required set Vmin boost C016 in motor idle state so that the rated motor current C058 flows at a field frequency of f 3Hz F...

Page 21: ...view of the menu structure of the internal keypad can be found in chapter Menu structure 22 Diagnosing The optical display of the internal keypad shows important status information of the controller by LEDs The positions of the coloured LEDs are marked on the housing by letters More information on diagnostics options and messages can be found in the chapters Diagnostics 23 Messages 25 The differen...

Page 22: ...ow operational When the password protection is activated and no password is input only the user menu is freely accessible All other functions require the correct password Menu 0 Access to all parameters selected by the user under C517 1 Access to all drive parameters 2 Access to parameters for fast commissioning with terminals 3 Access to parameters for fast commissioning with internal keypad 4 Ac...

Page 23: ...ction has been reversed C yellow User LED configurable via C621 42 user defined LED status D red DRIVE ERROR see the following table E green Drive ready no error occurred see the following table F yellow Direction of rotation CCW rotation Off Rotational direction CW blinking Commanded direction is not equal to actual direction for example during reversing ESC Escape key Abort Enter key Confirmatio...

Page 24: ...N state OFF OperationEnabled state Status display Warning The controller is ready to switch on switched on or the operation is enabled and a warning is indicated OFF Trouble state OFF Fault state The symbols used to represent the LED states have the following meanings LED flashes once approx every three seconds slow flash LED flashes once approx every 1 25 seconds flash LED flashes twice approx ev...

Page 25: ...top alternatively blinking Identification is ready to start CAL Err alternatively blinking Identification is not ready to start Either C088 or C089 or C090 is 0 bF blinking Identification error Drive ID stored in EMP does not match the drive ID stored in the controller CL constant CL Clamp Current limit set in C022 is reached FCL constant Fast current limit value higher than value set in C022 is r...

Page 26: ...t yourself and others against these dangers observe the safety instructions before switching on the controller Please read the safety instructions provided in the 8400 Mounting Instructions and in the 8400 Hardware Manual Both documents are supplied with the controller Commissioning step Action Connect I Os Enter the I O connection C007 Selection from table terminals 10 Parameterise application Se...

Page 27: ...r is to be controlled during test commissioning Test commissioning with keypad control 28 Test commissioning with terminal control 30 Tip The operation and commissioning of the internal keypad is described in the Hardware Manual of the 8400 frequency inverter The index of the CD attached to the device as scope of supply contains the Hardware Manual saved as PDF A detailed description of how to use...

Page 28: ...tate of the frequency inverter is as delivered from the manufacturer Lenze setting you can skip this commissioning step If not restore the Lenze setting on the frequency inverter 3 2 Setting resetting the Lenze setting Digital inputs at terminal X4 Assignment Info RFR Controller enable RFR high Error reset High low edge controlled Select menu 1 all parameters Press Enter key Set code C002 Press En...

Page 29: ...ns failure protection by entering the value 1 in code C002 subcode 7 Select menu 3 quick commissioning with integrated keypad Press Enter key Set code C007 Press Enter key Set value 20 Press Enter key Internal Keypad Code Subcode Motor speed C728 3 CCW rotation 199 9 0 from C011 CW rotation 0 199 9 from C011 C051 Observe the actual speed value C051 appearing messages Diagnostics 23 0 _ 1 PASS 5 se...

Page 30: ...resetting the Lenze setting Wiring of the analog input at X4 Assignment Terminal control A1U Setpoint selection 10 V 100 1500 rpm for 4 pole motor Interconnection of the digital inputs at X4 Assignment Terminal control DI1 DI4 All active high RFR Controller enable RFR high Error reset High low edge controlled DI1 DI1 Fixed frequency 1 fixed frequency 3 DI2 Fixed frequency 2 fixed frequency 3 see t...

Page 31: ...fferent fixed setpoints 3 1 Selection of fixed motor speeds via digital input terminals 6 Save the settings with mains failure protection by entering the value 1 in code C002 subcode 7 DI2 DI1 Motor speed 0 0 Setpoint from potentiometer 0 1 40 of C011 reference speed 1 0 60 of C011 reference speed 1 1 80 of C011 reference speed Internal Keypad Code Subcode Motor speed C051 Observe the actual speed...

Page 32: ...tion which is suitable for commissioning higher requirements 3 4 Block diagram for wiring the commissioning example for the drive application Tip Execute the following subchapters step by step Control terminals at plug connector X4 GND ground potential for analog and digital signals AR reference voltage 10 V for analog signals A1U input 1 for analog signals slider of the setpoint potentiometer R R...

Page 33: ...er When the device is commissioned using the Engineer commissioning is carried out by means of dialogs and graphic user interfaces 3 5 The Application parameter tab as an example of a graphic user interface 3 4 1 Observe the safety measures Observe all required safety measures before switching on the device See also Before switching on 19 ...

Page 34: ...lour of the symbol in the project tree changes right arrow and ONLINE appears in the lower part of the workspace right arrow Click the highlighted symbol on the left 3 6 Reference to the online connection in the project tree and the working area Note In the general part of the menu structure of the online help basic operations are described in detail Please refer to the following chapters and make...

Page 35: ...asis for this commissioning you have to load the Lenze setting Start the action with C002 1 1 Tip How to load the Lenze setting using the Engineer is described in chapter Load Lenze setting 58 3 4 4 Make motor settings Enter the data of your motor into the field marked with the arrow if it is not a power adapted standard motor Note After the Lenze setting has been loaded the action ready status is...

Page 36: ...oint can be defined as constant value via a digital input terminal control The following options are available Terminal control Control via keypad PC Selection 20 keypad Selection 21 PC In the commissioning example the control source Terminals 0 Lenze setting is selected see arrow above Important parameters Selection Name DI1 DI2 DI3 DI4 10 Terminal 0 JOG 1 3 JOG 2 3 DCB CCW 12 Terminal 2 JOG 1 3 ...

Page 37: ...e main setpoint in the Engineer Based on the Application parameter tab shown before select the following path Click the Signal flow button The dialog box Overview Signal flow appears see below Here you find the Analog input 1 button see marking By the selection of the signal source terminal control 0 this input is entered as source of the main setpoint 3 7 Signal sources of the TA Speed closed loo...

Page 38: ... selection for the most frequently used signals so that a quick commissioning with only a few operator control action is possible If the described pre assignment of the application block is not suitable for the drive task select code C007 0 to implement an individual configuration by means of the FB editor This allows for easy commissioning of the application e g together with the setpoint box ava...

Page 39: ...Check the signal flow for plausible setpoints 2 Check setpoint sources Click the Drive control button see illustration of the Diagnostics tab The appearing view is a complete summary of all control sources having an impact on the controller 3 8 Diagnostics options for drive control Tip This information can also be displayed by the internal keypad For this call the codes specified in the header of ...

Page 40: ...e password protection and how to access the menu level via the password Entry of a password not available yet delivery status 41 Delete or change available password 42 Access password protected controller without knowing the password 43 Reach password protected menu level with knowing the password 44 For this proceed step by step The graphics shown above contain a program overview and the required...

Page 41: ...d Menu Code Subcode Action Action Display INFO Graphics Mains on 00 After the mains has been switched on 00 is displayed 3 9 0 Without password protection you have free access from here to all parameters and menu levels 1 C002 C094 Press until C094 appears 00 00 is blinking i e entry is possible 8888 Entry of a password from 01 9999 C094 Password confirmed 01 _ _ _ _ _ C c C094 c007 C002 c001 00 S...

Page 42: ...4 c007 C002 c001 8888 Status Password Menu Code Subcode Action Action Display Info Graphics Mains on 00 3 11 PASS 0000 First PASS appears then 0000 8888 Enter password 0 Ready to delete or change the password 1 C002 C094 Press until C094 appears 8888 Available password is blinking 8888 0000 New password Set with or Delete password Set with to 0000 C094 Password confirmed Save Save password with ma...

Page 43: ...ng the password 0 _ PASS 0 5 s 0000 8888 _ 00 PASS _ C C517 C051 Status Password Menu Code Subcode Action Action Display INFO Mains on 00 PASS 0000 First PASS appears then 0000 8888 The password cannot be entered correctly since the password is not known or has been entered wrongly Only those codes appear which have been enabled for the unauthorised access The range of these codes can be defined i...

Page 44: ...ected menu level with knowing the password 3 13 Reaching the menu level with knowing the password 0 _ PASS 0 5 s 0000 8888 _ 00 PASS _ C C002 Status Password Menu Code Subcode Action Action Display INFO Mains on 00 PASS 0000 First PASS appears then 0000 8888 Enter password 0 All menu levels can be accessed without any restrictions ...

Page 45: ... into defined states and retrieve status information via the system block LS_DriveInterface The device displays status information in different ways as optical display via front LEDs to signalise the operating status see chapter Diagnostics 23 as text message in the Engineer as process signal at the output of the system block LS_DriveInterface as diagnostic parameter Theoperatingstatesofthecontrol...

Page 46: ...f the possible state changes The current device state can be indicated via code C137 4 1 Device state machine Pulse inhibit grey field Can be reached from all states Warning contradicts the definition of a device state In fact it is a message which is to call attention to the device state the warning exists for Warning can occur in parallel to other states ReadyToSwitchON 3 Init 1 SwitchedOn 4 Ope...

Page 47: ...inputs are not yet evaluated at this time The communication interfaces e g diagnostic interface are not yet working The application is not yet processed The monitoring functions are not yet active The controller cannot be parameterised yet and no device commands can be executed When the power section is identified it is checked first if it is switched on or if the required voltage is within the to...

Page 48: ...ate change of the motor identification While the motor parameters are being identified the application remains active all system interfaces IOs bus systems etc remain active error monitoring remains active the inverter is controlled independent of the setpoint sources Detailed description Automatic motor parameter identification 90 4 1 3 SafeTorqueOff state LED DRIVE READY LED DRIVE ERROR Display ...

Page 49: ...n the auto start option C00142 1 inhibit when Mains on Lenze setting has been selected the controller inhibit must always be cancelled after power up so that the controller can change from the Device is ready to switch on to the Device is switched on 4 3 State change when auto restart is inhibited C00142 1 LED DRIVE READY LED DRIVE ERROR Display in C00137 OFF ReadyToSwitchON Controller pulses are ...

Page 50: ... when auto restart is enabled C00142 0 Tip Code C00142 can also be used to configure that the controller inhibits the auto start function if there is a Trouble error status or a Fault error status or an undervoltage has been detected Controller pulses are inhibited Controller pulses are enabled n o With controller inhibit at power up Without controller inhibit during power up RFR 0 1 RFR RFR RFR t...

Page 51: ...toring modes are active The application is executable When the controller is enabled the motor generates a torque 4 1 6 OperationEnabled state In this device state the motor follows the setpoint defined in the application 4 1 7 Status display Warning This display may appear in parallel with all device states if a monitoring mode responds for which the Warning or Warning locked error responses have...

Page 52: ...Depending on certain conditions the Trouble device state changes to another state LED DRIVE READY LED DRIVE ERROR Display in C00137 OFF Trouble State no State name Condition s for the state change 11 ReadyToSwitchON This state is accepted automatically without evaluating a control bit 12 OperationEnabled Control bit ControllerInhibit of all control channels FALSE the message has been cancelled aga...

Page 53: ...te changes to ReadyToSwitchON Tip For more information on the error messages see Error messages of the operating system 129 or Cause possible remedies 133 LED DRIVE READY LED DRIVE ERROR Display in C00137 OFF Fault Note If there is an undervoltage in the DC bus error message LU of the frequency inverter the device changes to the Trouble state An additionally occurring error with higher priority ca...

Page 54: ... set 1 Logbook management Error management Identification e g motor parameters inverter characteristic Regarding the execution of the commands there are two different groups 1 Commands with immediate control effect e g quick stop These commands contain the static status information ON or OFF 2 Commands with a pure command nature The subcodes of the second group do not execute the action immediatel...

Page 55: ...ibited e g Load Lenze setting C002 1 Load parameter set 1 C002 7 Identify motor parameters C002 23 If these commands are executed without the controller being inhibited the returned information is 6 No access controller inhibit Note C003 always displays the last error occurred in the form of an error number if e g a command should fail Status display for device command 57 ...

Page 56: ... this code to check that the device command has been completed successfully see C002 7 save parameter set 1 or chapter Save parameter set 58 This particularly applies to device commands used for saving data in the memory module of the device If the saving process cannot be completed successfully data inconsistency can occur in the memory module Note Controller commands that can be executed via the...

Page 57: ...evious chapter Overview of device commands see column Static command The display under C003 remains unchanged if a device command does not support the status display Code C002 INFO Static comman d Subcode Controller command 1 Load Lenze setting Load Lenze setting 58 CINH 2 Load parameter set 1 Load means The data is transferred from the memory module to the device 3 6 Reserved 7 Save parameter set...

Page 58: ...firmation prompt is displayed asking you if the controller should really be inhibited 2 Confirm confirmation prompt with Yes to continue the action 3 Execute device command C002 1 1 On Activate 4 2 5 Save parameter set Controller parameter changes made via the Engineer or internal keypad will get lost after mains switching of the controller unless the settings have been explicitly saved with the c...

Page 59: ...eter set 1 or all parameter sets via the subcodes of code C002 When C002 7 1 the parameter set 1 is saved in the controller When C002 11 1 all parameter sets are saved in the controller How to proceed 1 Keep the entry button pressed for 3 seconds 2 When SAVE is blinking your parameter sets are saved with mains failure protection 3 You can continue your work SAVE willdisappearfromthedisplayafter ap...

Page 60: ...troller is inhibited This device command has an effect on the settings of the parameters of the operating system application and module How to reload the starting parameters from the memory module 1 Click the symbol to inhibit the controller and stop the application currently running A confirmation prompt is displayed asking you if the controller should really be inhibited and the application curr...

Page 61: ...us_Bit4 bStatus_Bit5 PowerDisabled ActSpeedIsZero ControllerInhibit StatusCodeBit1 StatusCodeBit2 StatusCodeBit3 StatusCodeBit4 Warning Trouble bStatus_Bit14 bStatus_Bit15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Status C00002 16 C00002 17 C00002 19 QSP Disable CINH Fail RESET Fail SET wStateDetermFailNoLow wStateDetermFailNoHigh bInit bReady bReadyToSwitchOn bOperationEnable bWarning bTrouble bFault...

Page 62: ...ord contains all information required for controlling the controller The process data word is sent to the higher level control via a port block wStateDetermNoLow WORD Display of the state determining error low wStateDetermNoHigh WORD Display of the state determining error high all BOOL True State control of the controller is in state bInit State control of the controller is in state Init bSafeTorq...

Page 63: ... comparison value C024 Bit Function INFO 0 FreeStatusBit0 1 PowerDisabled Inverter control is inhibited IMP 2 FreeStatusBit2 Function depends on the application selected 3 FreeStatusBit3 4 FreeStatusBit4 5 FreeStatusBit5 6 ActSpeedIsZero Actual speed 0 7 ControllerInhibit Controller inhibit is active 8 StatusCodeBit0 Status ID bit coded 9 StatusCodeBit1 10 StatusCodeBit2 11 StatusCodeBit3 12 Warni...

Page 64: ...utes access type read write data type limit values Lenze setting factory set scaling Division of the parameters into groups The parameters are divided into the following function groups A Setting parameters Parameters for setting a device function e g acceleration ramp reference speed max motor current B Configuration parameters Parameters for setting signal flows signal interconnections in the de...

Page 65: ...aved in the integrated memory module of the controller This includes the parameters of the controller When the device is switched on all parameters are automatically loaded from the memory module into the main memory of the controller In the event of a device replacement the entire parameter data of an axis can be retained by taking along the memory module so that additional PC or internal keypad ...

Page 66: ...ata is transferred the version is checked Parameter sets of devices with V 1 0 can be processed on devices V 1 0 downward compatibility If the parameter set versions of the two devices are not compatible an error message PS02 PS03 see Monitoring 127 is generated Parameters of a higher device version are not supported on devices with a lower version Danger If the memory module has been removed and ...

Page 67: ... take some seconds The state of this saving process is indicated by the state of the corresponding device command C002 7 The device command C002 1 can be used to reset the controller to the Lenze setting of the parameters delivery state 4 4 5 Parameter set transfer The Engineer PC program can be used to save the parameter set to the memory module of the controller read the parameter set from the c...

Page 68: ...al input RFR the bCInh input of the LS_DriveInterface system block or the Inhibit controller device command C002 16 0 The bit code under C158 shows the source that inhibited the controller Parameter INFO C002 Device command transmission and execution status C003 Status of last device command C137 Device state C150 Status word C155 Status word 2 C158 Cause of controller inhibit CINH C159 Cause of Q...

Page 69: ...selected setpoint and brakes the motor to standstill nact 0 along the quick stop ramp C105 sets the pulse inhibit CINH if the function auto DCB has been activated via C019 Activation of the quick stop function The quick stop function can be activated by different signal sources Device command C002 17 activate quick stop Input signal at the LS_MotorInterface system block motor control set to TRUE T...

Page 70: ...n parameter setting of the internal motor control of the controller i e this chapter describes Control types and related signal flow diagrams Motor selection Parameter setting of the motor Optimisation of the internal control loops of the motor control See also Parameter setting of the V f characteristic control 76 Sensorless vector control SLVC 84 ...

Page 71: ...ut speed feedback VFCplus square law V f characteristic C6 value 8 Sensorless vector control SLVC 84 without speed feedback sensorless vector control C006 value 4 V f characteristic control The V f characteristic control is an operating mode for standard frequency inverter applications based on a simple and robust control process In addition to the operation of machines with linear or square law l...

Page 72: ...imitation of the maximum torque in motor and generator mode for speed actuated operation Tip If you need a high torque without feedback at low speed we recommend the vector control mode As shown in the following graphics the drive systems with vector control have more advantages than a system using V f control V f characteristic control without feedback Vector control without feedback 9300vec092 9...

Page 73: ...rol Linear V f characteristic Linear V f characteristic Torque limitation Vector control With torque limitation power control Linear V f characteristic Vector control Three phase reluctance motor Linear V f characteristic Three phase sliding rotor motor Linear V f characteristic Three phase AC motors with permanently assigned frequency voltage characteristic Linear V f characteristic Pump and fan ...

Page 74: ...stic If your pump or fan drive is not suitable for operation with a quadratic V f characteristic either use the V f characteristic control with linear V f characteristic or the vector control mode For adjustment observe the thermal performance of the connected asynchronous motor at low output frequencies Usually standard asynchronous motors with insulation class B can be operated for a short time ...

Page 75: ...ated The voltage follows a preselected characteristic 5 1 Principle of a linear and quadratic V f characteristic Generally two different characteristic shapes can be defined Linear V f characteristic for drives with a constantly running and speed independent load torque Quadratic characteristic for drives with a load torque increasing quadratically with the speed Quadratic V f characteristics are ...

Page 76: ...motor at least rated speed rated frequency and rated voltage 3 If required adapt the base frequency of the V f characteristic C015 4 If required rise the V f characteristic by Vmin C016 See also Setting the V f base frequency 77 Setting Vmin boost 78 Parameter INFO C006 Selection of the operating mode for V f characteristic control without feedback with value 6 for linear characteristic or value 8...

Page 77: ...f base frequency C015 Vfrequency inverter Frequency inverter 400 V Frequency inverter 230 V Vratedmot Rated motor voltage depending on the connection method frated Rated motor frequency Frequency inverter 400 V Frequency inverter 230 V Motor voltage V Motor frequency Hz Motor connection C015 Motor voltage V Motor frequency Hz Motor connection C015 230 400 50 50 Hz 230 50 50 Hz 220 380 50 52 6 Hz 2...

Page 78: ...epends on the current mains voltage height 5 2 Representation of the linear V f characteristic on the left and quadratic V f characteristic on the right How to adjust the Vmin boost 1 Operate motor in idle state at approx 6 of the rated motor speed 2 Increase Vmin until the following motor current is reached Motor in short time operation up to 0 5 nrated with self ventilated motors Imotor Irated m...

Page 79: ...h starting duty great mass inertia Adapt Vmin boost C016 Set the code so that a 0 8 1 fold rated motor current flows with a controller enabled and 5 10 of the rated speed The drive does not follow the speed setpoint The current controller intervenes in the set field frequency to limit the controller output current to the maximum current C0022 C0023 Therefore increase acceleration time deceleration...

Page 80: ...g the motor parameter identification into code C021 The setting must be made manually when the motor parameter identification cannot be called up How to enter the slip compensation automatically 1 Prepare the motor parameter identification by setting the following data taken from the motor nameplate Rated motor power C081 Rated motor speed C087 Rated motor current C088 Rated motor frequency C089 R...

Page 81: ...correctly set slip compensation is as follows Deviation from the rated motor speed 1 for the speed range of 10 100 of the rated motor speed and loads rated motor torque Greater deviations are possible in the field weakening range Tip If C021 is set too high the drive may become unstable Negative slip C021 0 in conjunction with V f characteristic control results in smoother drive behaviour at heavy...

Page 82: ...8400 BaseLine D Software Manual Motor control MCTRL Selection of the operating mode 82 L Firmware 03 00 DMS EN 5 0 07 2009 5 1 1 3 Optimisation of the Imax controller setting ...

Page 83: ...or control SLVC is not permissible for hoists A stable operation is only possible if one of the following three entries are made Enter the nameplate data and equivalent circuit data of the motor motor leakage inductance and mutual motor inductance slip compensation and stator and rotor resistance manually or enter the selected motor via the Lenze motor catalogue or enter the motor nameplate data a...

Page 84: ...rrent control according to the Lenze FTC method Compared to the V f characteristic control without feedback you will obtain a higher maximum torque over the whole speed range a higher speed accuracy a higher concentricity factor a higher efficiency the implementation of torque controlled operation with speed limitation the limitation of the maximum torque in motor and generator mode for speed cont...

Page 85: ... torque setpoints Thus for avoiding an overload in the drive train nLimMotTorque C728 1 can be used to limit the torque in motor mode and nLimGenTorque C728 2 to limit the torque in generator mode Slip compensation The slip of the machine is derived by means of the slip model The influencing parameter is the slip compensation C021 Note The codes for determining the torque limit values C728 1 for n...

Page 86: ...acteristic C011 Reference speed C018 Switching frequency C021 Slip compensation C022 Current limit in motor mode C023 Current limit in generator mode C057 Maximum torque C081 Rated motor power C084 Motor stator resistance C085 Motor stator leakage inductance C087 Rated motor speed C088 Rated motor current C089 Rated motor frequency C090 Rated motor voltage C091 Motor cosine phi C092 Mutual motor i...

Page 87: ...or selection and parameterisation the equivalent circuit data and the nameplate data are required Depending on the manufacturer of the motor used proceed as follows Lenze motor Select the motor from the Engineer catalogue A Carry out the motor parameter identification C External motor Enter the nameplate data of the motor B and carry out the motor parameter identification C oder directly enter nam...

Page 88: ...t C088 Rated motor frequency C089 Rated motor voltage C090 Motor cos ϕ C091 C Carry out motor parameter identification C002 23 The following parameters are identified and automatically transmitted to the corresponding codes Motor leakage inductance C085 Mutual motor inductance C092 Stator resistance total resistance from motor cable resistance and stator resistance C084 D Enter the nameplate data ...

Page 89: ...high loads If nact nslip reduce the value in C021 If nact nslip increase the value in C021 Error messages Short circuit OC1 or Peak current limitation clamp FLC at short acceleration times C012 in proportion to the load controller cannot follow the dynamic processes Increase the gain of the torque controller C073 Reduce the integral action time of the torque controller C074 Increase the accelerati...

Page 90: ...motor parameter identification prior to the initial commissioning of the sensorless vector control Parameter Name INFO C015 V f base frequency Value measured during the parameter identification or calculated value C021 Slip compensation Value measured during the parameter identification or calculated value C081 Nameplate data C084 Stator resistance Value measured during the parameter identificatio...

Page 91: ...an be read out under C2 23 The identification process takes about 30 s During this time the following steps are executed The motor stator resistance C084 is measured The inverter error characteristic is measured The motor magnetising inductance C092 and the motor stator leakage inductance C085 are calculated from the data entered The V f base frequency C015 is calculated The slip compensation C021...

Page 92: ...f the equivalent circuit diagram of the motor Overview of the relevant parameters 5 3 Codes of the motor nameplate 5 4 Codes of the equivalent circuit diagram of the motor Parameter INFO C081 Rated motor power C087 Rated motor speed C088 Rated motor current C089 Rated motor frequency C090 Rated motor voltage C091 Motor cos ϕ Parameter INFO C084 Data of the equivalent circuit diagram of the motor C...

Page 93: ...f the inverter error characteristic to the drive system and the knowledge of the motor cable resistance Both factors are determined during the motor parameter identification Overview of the relevant parameters 5 5 Codes for the manual parameterisation of the motor data Parameter INFO C015 V f base frequency C021 Slip compensation C081 Nameplate data rated motor power C084 Data of the equivalent ci...

Page 94: ...t without any torque Therefore the switching frequency in the Lenze setting is lowered to the next smaller value when the heatsink temperature has increased to 5 C below the maximum permissible temperature After the heatsink has cooled down the controller automatically switches to the next higher switching frequency up to the switching frequency set Lowering the switching frequency can be prevente...

Page 95: ...ncy The maximum output frequency of the controller is not limited depending on the switching frequency For this reason adapt the maximum output frequency according to our recommendation Carry out further measures If required deactivate the switching frequency changeover by the heatsink temperature C144 If required ensure that the changeover threshold of the controller output current to the next sm...

Page 96: ... C00011 For the sake of the resolution to be achieved and the connected accuracy the reference speed should be based on the speed range required in the prevailing application Lenze recommendation Reference speed 1500 3000 rpm Irrespective of the operating mode there are more limitation options Limitation of the max positive or negative speed C909 1 or 2 Limitation of the max positive or negative o...

Page 97: ...rator torque for the application How to adapt the peak current limitation SLVC Reduce slip compensation with C021 Reduce nTorqueMotLim C728 1 and nTorqueGenLim C728 2 Note Highly dynamic applications e g low acceleration and deceleration ramp times or greatly fluctuating loads The overcurrent disconnection may respond fault message OC1 or OC11 when the parameterisation of the maximum current in mo...

Page 98: ... this manual in the chapter Automatic DC injection braking Auto DCB 102 5 5 1 General information This function serves to activate a mode which is used to catch a coasting motor during operation without speed feedback This means that the synchronicity between controller and motor must be adjusted to achieve a jerk free transition to the rotating machines in the instant of connection The frequency ...

Page 99: ...ditional settings are necessary proceed as follows 2 Define the search mode for the flying restart circuit in C991 we recommend Lenze default setting 5 Last output frequency We recommend to set a flying restart current of 10 25 of the rated motor current During a flying restart process a current is injected into the motor to identify the speed Reducing the current causes a reduction of the motor t...

Page 100: ...er than that for braking in generator mode with an external brake resistor Automatic DC injection braking Auto DCB improves the starting performance of the motor during operation without speed feedback Overview of the relevant parameters DC injection braking can be carried out in two ways with different types of activation Manual DC injection braking DCB 101 Automatic DC injection braking Auto DCB...

Page 101: ...jection braking DCB The DC injection braking can be activated manually by assigning a digital input E1 E4 to the DCB function For HIGH active inputs DC injection braking is active as long as the signal is at HIGH level When the hold time C107 999 0 s hold time has no time limit has expired the controller sets the pulse inhibit CINH ...

Page 102: ...bled drive is to start up the speed setpoint passed via the acceleration ramp must exceed the Auto DCB threshold C019 Below this threshold the motor will not be energised 3 At the moment of controller enable the motor still rotates with a speed above the Auto DCB threshold and the drive is caught For more detailed information on the topic see Flying restart function 98 How to set the automatic DC ...

Page 103: ... DC injection braking is active c The motor rotates with the selected speed The resulting current depends on the load d The DC braking current set in C036 is injected e When the hold time C106 has expired the pulse inhibit is set 0 1 5 2 3 4 C0106 C00036 C00019 Speed setpoint Actual speed value of the motor Controller output current Pulse inhibit DC injection braking is active c The motor rotates ...

Page 104: ...ifferent rated power than that of the controller e g at operation with high switching frequency and the related power derating operation with higher pole motors operation with special motors compensation of resonances in the drive Some asynchronous motors can show resonances at an output frequency of approx 20 40 Hz which cause current and speed variations and thus destabilise the running operatio...

Page 105: ...eAdd n16Boost n16PWMAngleOffset nEffSpeedSetValue Vsoll fMod nMotorVoltage C00006 nEffCurrentIq nStatorCurrentIs nLimSpeedSetVal I C00022 I C00023 maxMot maxGen V C00073 1 p T C00074 1 N Motor slip model 0 1 nSpeedAdd bSetQSP Hz Hz f C00015 V C00016 base min V f linear V f sqare nMotorFreqAct C00059 OutputSpeedCtrl C00021 C00105 Modulator Selection of characteristic Slip compensation I controller ...

Page 106: ...909 max nEffSpeedSetValue 0 1 nSpeedAdd bSetQSP Hz bLimSpeedCtrlOut nLimMotTorque nLimGenTorque 0 1 nActualFluxx 0 1 bAutoGSBIsActive NIAutoGSB nEffCurrentIq Hz Vp C00985 f C00910 max T C00074 2 N A Nm T C00074 2 N T_Rotor T C00074 1 N T C00074 2 N nMotorTorqueAct C00021 nEffCurrentIq VP C00070 1 TN C00071 1 I C00023 max A Nm 0 1 bTorqueModeOn nSpeedCtrllSet bSpeedCtrll bTorqueModeOn nInputTorqueC...

Page 107: ...Firmware 03 00 DMS EN 5 0 07 2009 L 107 8400 BaseLine D Software Manual Motor control MCTRL System block LS_MotorInterface 5 8 System block LS_MotorInterface ...

Page 108: ...al motor overload I2xt OC6 is output and the response set in C606 is initiated default setting warning C120 serves to enter the overload threshold for I2xt motor monitoring Stop The I2 xt motor monitoring does not provide a full motor protection Since the motor utilisation calculated in the thermal motor model gets lost after switching the mains the following operating states cannot be determined ...

Page 109: ...otor current C054 is higher than the rated motor current C088 5 7 Tripping characteristic of I2xt monitoring Example C120 Ir IN x 100 C054 1 5 x rated motor current After approx 60 seconds C066 has reached the final value 100 at output frequencies f 40 Hz The controller switches off with the error Thermal motor overload I2 xt OC6 if C606 is set to 0 trip Ir IN Rated motor current C088 Rated curren...

Page 110: ...vent the overload threshold of motors with forced ventilation from being triggered too early deactivate this function The current limits C022 and C023 only have an indirect influence on the I2xt calculation The settings of C022 and C023 however serve to prevent the motor from being operated with maximum possible utilisation ...

Page 111: ...bout the function and the possible parameter settings of the controller s input and output terminals The parameters are set in the Engineer on the Terminal assignment tab Here analog terminals and digital terminals are distinguished in the Control connections list field Analog input 112 Digital inputs 116 Digital outputs 118 ...

Page 112: ...mA 1 5 V C034 1 2 with external load resistor 250 Ω 4 20 mA Moreover current signals in the 0 4 20 mA range Life Zero including open circuit monitoring can be detected via a load resistor 250 Ω connected to the terminals Further possible parameter settings of the input signals of offset and gain Diagnostics options The monitored input can be queried with a status signal Input and output values of ...

Page 113: ... 0 1 related to the actual value Scaling When C034 0 10 V 214 16384 100 Conversion rate 1 kHz In order to filter out short term interferences from the analog signal characteristic the analog input value is filtered with a digital lag filter with a time constant equal to 5 ms Input resistance 80 kΩ for VDC 250 Ω for mADC Input voltage in case of open circuit Display 0 U 0 05 V absolute Sampling fre...

Page 114: ...s set via the selection of the output speeds The maximum output speed which can be parameterised in code C011 is reached with a speed setpoint selection of 100 This value depends on the setpoint source and is considered as the reference speed for all other settings The value which can be parameterised in code C010 corresponds to the minimum speed if the input of the LS_AnalogInput block is connect...

Page 115: ... V C011 C010 100 Output Data type Value meaning nIn_a C033 1 INT Analog input 1 Scaling 214 10 V for use as voltage input 214 20 mA 5 V for use as current input with external load resistor bCurrentErrorIn1 BOOL Status signal Current input error Only when analog input 1 is used as current input with external load resistor Application Cable breakage monitoring of the 4 20 mA circuit True IAIN1 4 mA ...

Page 116: ...l input 1 4 LOW level 0 2 5 VDC HIGH level 10 V 30 V DC Input current 4 mA per input at 12 V DC X4 12I Electric strength of external voltage Max 30 V permanent Input impedance 3 3 kΩ Processing cycle 1 ms X4 RFR Controller enable See digital inputs X4 GND Reference potential digital ground X4 24E DO1 GND A1U AR 12I RFR DI1 DI2 DI3 DI4 Parameter INFO C011 Reference speed of the drive C114 Inversion...

Page 117: ...function can be inverted with C114 The status can be queried via code C443 at the input and output of the processing function Output DIS code data type Value meaning bCInh C443 1 2 BOOL Controller enable Note In addition there is a direct and non configurable connection to the output stages of the frequency inverter bIn1 C443 1 2 BOOL Digital input DI1 bln4 C443 1 2 BOOL Digital input DI4 LS_Digit...

Page 118: ...on parameterised in C118 Switching cycle diagnostics Code C177 2 serves to evaluate the load of the relay by querying the switching cycles Terminal Use Electrical data X4 DO1 Digital output 1 LOW level 0 V HIGH level 12 30 V independent of the voltage at X4 24E Output current max 50 mA external resistance 480 Ω at 24 V Processing cycle 1 ms X4 24E External voltage 24 V DC to supply the digital out...

Page 119: ...th the drive application Lenze setting LA_nCtrl_bDriveFail 50 C621 2 Linking the bOut1 signal with the drive application Lenze setting LA_nCtrl_bDriveReady 51 C177 2 Status Switching cycles output relay C444 1 Status Input level Bit 0 bRelay Bit 1 bOut1 C444 2 Status Terminal level Bit 0 bRelay Bit 1 bOut1 Highlighted in grey display parameter Input DIS code data type Information possible settings...

Page 120: ...ms Furthermore depending on their importance some device errors can be configured with respect to their effect on the behaviour of the controller e g for user errors which may occur All functions provided with an error detection e g the motor control supply information to an error handler which is processed every 1 ms and which evaluates all the information During this evaluation the current error...

Page 121: ...r states The online connection to the Engineer can be made via the diagnostic interface X6 7 1 Diagnostics tab screenshot for online connection to the frequency inverter Use the Reset error button to acknowledge an existing error message if the cause of the error has been eliminated Use the Logbook button to display the logbook of the controller For detailed information about the logbook please se...

Page 122: ...arameters can be found in chapter Parameter reference 167 Identification data The parameters listed in the following table which are entered in the Engineer parameter list and in the internal keypad in the Identification Controller category serve to display the identification data of the controller How to diagnose a drive with the Engineer 1 Select the 8400 BaseLine controller to be diagnosed in t...

Page 123: ...BaseLine D Software Manual Error management Drive diagnostics with the Engineer 3 Select the Diagnostics tab With an online connection the Diagnostics tab displays current status information about the controller 7 2 Device state 7 3 Drive control ...

Page 124: ...nt role for troubleshooting and controller diagnostics Events that can be logged The following events can be logged in the logbook Error messages generated by the application Information saved For each event the following information is saved in the logbook Type of response e g fault warning to the event Subject area that activated the event e g user Event Value of power on time meter Memory depth...

Page 125: ...hen the controller is switched on This ensures that the error history of the device does not get lost For this reason it is very important to act with caution when deleting the logbook entries Current event As long as free logbook memory capacity is available the entries will be saved at the next free memory location If all memory locations are occupied the oldest entry will be deleted to save a n...

Page 126: ...to display logbook entries in the Engineer 1 Go to the Project view and select the 8400 BaseLine controller whose logbook entries are to be read 2 Click the icon or select the command Online Go online to build up an online connection with the controller 3 Select the Diagnostics tab from the Workspace 4 Click Logbook The Logbook dialog box appears Click Delete to delete an entry from the logbook Cl...

Page 127: ... will be made into the Logbook of the controller the response troubleQSP warning fault etc selected for the monitoring function will be activated the status of the internal device control changes according to the selected response controller inhibit is set and the DRIVE ERROR LED on the front of the controller goes on Response Logbook entry Display in C168 Pulse inhibit Controller inhibit Acknowle...

Page 128: ...d e g temperature has been exceeded The corresponding preset threshold values can be changed via the following parameters 7 4 2 Monitoring of the device utilisation In C064 the device utilisation i x t over the last 180 seconds is displayed in If the value displayed in C064 exceeds the warning threshold set in C123 the error message Device utilisation Ixt C123 is output and the error response set ...

Page 129: ...an error occurs in the controller the logbook saves a 32 bit value in the error format which contains the following information 7 6 Structure of the error number 7 5 1 2 Error type The error type is dynamically assigned by the operating system 7 5 1 3 Error subject area The subject area indicates the internal function unit of the controller in which the error occurred Reserved Error type Error sub...

Page 130: ... 0000 1011 corresponds to the hexadecimal value of 0x47B000B The error number 75169803 thus means In the Motor management subject area an overcurrent has been detected An error pulse inhibit occurred as a response to the error which has to be acknowledged after the error has been eliminated Bit 16 25 26 31 0 15 29 30 Assignment Information Meaning in the example Reserved Assigned with 0b00 Error t...

Page 131: ...ocked must be explicitly reset acknowledged after the cause of the error has been eliminated Error messages can be reset via the code C002 19 1 the Engineer the DCTRL input with C701 2 1 terminal X4 RFR Low High Mains switching switching off the mains and then on again Tip With an online connection to the controller use the Diagnostics tab of the Engineer and click Error message reset to reset a p...

Page 132: ...error message in the following chapter Cause possible remedies 133 7 1 Monitoring Error message Cross reference INFO An01 AIN1_I 4 mA An01 df01 df10 Internal error Please contact Lenze dH69 Adjustment data error dH69 ID1 Motor data identification error ID1 LU DC bus undervoltage LU OC1 Power section short circuit OC1 OC2 Power section earth fault OC2 OC5 Ixt overload OC5 OC6 I2xt motor overload OC...

Page 133: ...n order to protect the device hardware the inverter control is switched off Depending on the configuration of the auto start lock function C00142 serves to set that if the this error has been tripped the controller only starts after the controller inhibit is switched If this error message remains active longer than the time set in C00601 a Fault is tripped 2 Trouble Reduction of the load in genera...

Page 134: ...aged correctly 144 Parameter set 9437186 PS02 Invalid parameter set Parameter set filing invalid due to a previously incomplete saving of the parameter set e g by voltage failure or pulling out the memory module during the saving process 1 Error pulse inhibit Fault Please make sure during the saving process that the voltage supply is kept up and the module remains plugged into the slot 144 Paramet...

Page 135: ...scription of the drive application features Configurable input signals for terminal or manual control Free configuration of output signals Offset and gain of the main setpoint Up to 3 fixed setpoints for speed Adjustable setpoint ramp times Linear or S shaped ramp Manual jog function depends on the device type Quick stop with adjustable ramp time Motor potentiometer can be switched on off Load mon...

Page 136: ...n interface for controlling the device outputs The control signals and device outputs are connected to the drive application in the I O level Within the drive application the main setpoint path affects the signals for the motor control and the state control of the controller Both the control inputs and the control outputs and the entire drive application are provided with parameters for Setting pa...

Page 137: ...ake bRLQCw bRLQCcw bFailReset bSetQuickstop bCInh bRFG_0 nTorqueGenLim_a bJog2 bJogSpeed2 bJog1 bJogSpeed1 bCInhActive bDriveReady wDeviceStateWord wDeviceAuxStateWord wDetermFailNoLow wDetermFailNoHigh VFCplus nNOut_a LS_DriveInterface bFailReset bSetError2 bSetError2 bCInh bMPOTDown bMPOTUp bMPOTEnable bMPOTInAct nMainSetValue_a bSetSpeedCcw bSetError1 bSetError1 bStatus_Bit0 bStatus_Bit0 bStatu...

Page 138: ...rator with S shaped jerk free ramp characteristic Yes Yes Yes Yes Number of fixed setpoints 3 3 15 15 Number of ramp times 1 1 15 15 Function for comparing the actual speed with the digital feedback Yes Yes Yes Yes Reversal of CW CCW rotation via digital signal Yes Yes Yes Yes Set reset error Yes Yes Yes Yes Diagnostics of the digital and analog inputs and outputs Yes Yes Yes Yes Configurable conn...

Page 139: ...puts and outputs called system blocks at Lenze are the interfaces between the internal drive application and the peripheral inputs and outputs of the controller The terminals for instance are important inputs and outputs for the user The frequency inverter has one analog input and several digital inputs and outputs The interconnections between system blocks and the drive application are assigned w...

Page 140: ...nPos100_a C701 2 bFailReset LS_DigitalInput bCInh X4 RFR C701 3 bSetQuickstop LS_DigitalInput bIn3 X4 DI3 LS_Keypad bSetQuickstop C701 4 bSetDCBrake LS_DigitalInput bIn3 X4 DI3 LS_DigitalInput bIn2 X4 DI2 LS_Keypad bSetDCBrake LS_ParFree_b bPar3_a C701 5 bSetSpeedCcw LS_DigitalInput bIn4 X4 DI4 LS_DigitalInput bIn1 X4 DI1 LS_Keypad bSetSpeedCcw LS_ParFree_b bPar4_a C701 6 bJogSpeed1 LS_DigitalInpu...

Page 141: ..._NCtrl nOutputSpeedCtrl_a C620 20 LP_CAN OUT1 wState C620 21 LP_CAN OUT1 wOut2 C620 22 LP_CAN OUT1 wOut3 C621 1 LS_DigitalOutput bRelay X101 LA_NCtrl bDriveFail C621 2 LS_DigitalOutput bOut1 X4 DO1 LA_NCtrl bDriveReady C621 6 USER LED LA_NCtrl bNActCompare C621 8 LA_NCtrl bStatusBit2 LA_NCtrl bImaxActive C621 9 LA_NCtrl bStatusBit3 LA_NCtrl bSpeedSetReached C621 10 LA_NCtrl bStatusBit4 LA_NCtrl bS...

Page 142: ...SetSpeedCcw bSetError1 bSetError1 bStatus_Bit0 bStatus_Bit0 bStatus_Bit2 bStatus_Bit2 bStatus_Bit3 bStatus_Bit3 bStatus_Bit4 bStatus_Bit4 bStatus_Bit5 bStatus_Bit5 bStatus_Bit14 bStatus_Bit14 bStatus_Bit15 bStatus_Bit15 wDetermFailNoLow wDetermFailNoHigh bDriveReady wDeviceStateWord wDeviceAuxStateWord bDriveFail bSafeTorqueOff bSafeTorqueOff bSafetyIsActive bSafetyIsActive bCInhActive bSpeedActEq...

Page 143: ...ntrol signal brakes the drive to standstill TRUE SetDCBrake is active Braking current C036 and hold time C106 C107 are adjustable Braking process DC injection braking Advantage of the DC injection braking The DC injection braking provides the opportunity to influence the braking time by changing the motor current or braking torque The braking effect stops when the rotor is at standstill bSetSpeedC...

Page 144: ...ontrol input of the application TRUE controller inhibit is active As long as one of these controller inhibit sources is set the drive remains in the controller inhibited status The reason for the controller is inhibited status can be detected via the C0158 parameter When controller inhibit is set the drive loses its torque the machine is coasting When the controller inhibit request is reset the dr...

Page 145: ...ntroller inhibit is activated bQSPIsActive WORD Display Quick stop is activated bSpeedCcw WORD Display Direction of motor rotation with respect to actual speed value TRUE Motor rotates anti clockwise as viewed looking onto the motor shaft bSpeedActCompare WORD TRUE The actual speed value is lower than the value set in C024 bImaxActive WORD TRUE The controller operates at the maximum current limit ...

Page 146: ...point integrator to 0 within the current Ti times True The current value of the mains setpoint integrator is led to 0 via the Ti time set bNSetInv C701 5 BOOL Signal inversion for the main setpoint True Main setpoint signal is inverted nNSet_a C039 12 INT Main setpoint signal Other signals are also permitted bJog1 bJog2 C701 6 C701 7 BOOL Selection inputs for fixed change over setpoints JOG setpoi...

Page 147: ...nTir DINT C012 0 0 s 999 9 Acceleration time main setpoint Initialisation 0 0 s dnTif DINT C013 0 0 s 999 9 Deceleration time Tif for the main setpoint Initialisation 0 0 s C39 1 3 Array of INT C039 1 3 199 9 199 9 Fixed setpoints JOG setpoints Initialisation 0 0 bSShapeActive BOOL C134 Activates S shaped ramp function generator characteristic for the main setpoint The time constant is set using n...

Page 148: ...1 bJog2 selection inputs so that 3 options are available The main setpoint nNSet_a must be freely defined for bJog1 bJog2 FALSE The number of selection inputs to be assigned depends on the number of JOG setpoints required 9 1 1 3 Setpoint inversion The output signal of the JOG function is led via an inverter The sign of the setpoint changes if bNSetInv is set to TRUE Used Main setpoint bJog2 bJog1...

Page 149: ... a ramp 9 1 Acceleration and deceleration times 9 1 1 5 S shaped ramp A PT1 element is connected downstream of the linear ramp function generator This arrangement implements an S shaped ramp for a nearly jerk free acceleration and deceleration The PT1 element is switched off on using bSShapeActive The time constant is set using nTiSShaped w1 w2 change of the main setpoint as a function of tir or t...

Page 150: ...rred to the motor potentiometer FALSE The value applied to nIn_a is output at nOut_a nIn_a C700 1 INT When bEnable FALSE the analog input signal nIn_ is switched to the nOut_a output bUp C701 8 BOOL Increase output signal True The nOut_a output signal runs to its upper limit value nHighLimit If the bDown input is simultaneously set to TRUE the nOut_a output signal is not changed bDown C701 9 BOOL ...

Page 151: ...value 1 The motor potentiometer returns to 0 with the deceleration time Tif 2 The motor potentiometer runs to the lower limit value with the deceleration time Tif nLowLimit 3 The motor potentiometer output immediately changes to 0 Important for the emergency stop function 4 The motor potentiometer output immediately changes to the lower limit value nLowLimit 5 The motor potentiometer runs to the u...

Page 152: ... signals at bUp and bDown When the nOut_a output signal is inside the limits set the output signal changes according to the control signals at bUp and bDown 9 2 Example Control of the motor potentiometer nOut_a t t TRUE FALSE bUp t TRUE FALSE bDown nHighLimit nLowLimit 0 wTir wTir wTif wTir bUp bDown bInact Function FALSE FALSE FALSE The nOut_a output signal remains unchanged FALSE True The nOut_a...

Page 153: ... this with the FB instance as shown in the following illustration This variable always saves the current value at nOut_a Even in case of mains failure the variable keeps the value When the mains is switched on again the value saved in the variable is read into the FB L_MPOT and processed as starting value When the motor potentiometer is deactivated nOut_a is reduced to 0 with the deceleration time...

Page 154: ...ailable function blocks 1 The FB is provides with the following functions Adjustable control algorithm P PI PID Ramp function generator for preventing setpoint step changes at the input Limitation of the controller output Factorisation of the output signal Vp adaptation Integral action component can be switched off L_PCTRL bActEqSet bIOff nAct_a bInAct bEnableInfluenceRamp nInfluence_a nOut_a nNSe...

Page 155: ...not connected with the application NCTRL True Process controller is deactivated the internal PID component is switched off bIOff BOOL Switch off the I component of the process controller Changes can be done online True I component of the process controller is switched off nInfluence_a INT Internal limitation to 32767 nInfluence_a serves to limit the influencing factor of the PID controller contain...

Page 156: ...e setpoint applied to the input nNSet_a is output without any changes at the output nOut_a 1 Additive feedforward control The setpoint is picked off at the input nNSet_a Simultaneously the setpoint is added to the output value of the PID component and then output at nOut_a 2 PID as a setpoint generator The setpoint is picked off at the input nSet_a The input nNSet_a is not used There is no additiv...

Page 157: ... is switched off as well Integral action component You can switch off the I component by setting bIOff to TRUE or entering Tn 6000 s max value The I component can be switched on and off online Reset time Tn nTn serves to parameterise the reset time Gain Vp The Vp gain is defined via nAdapt_a 9 4 Definition of Vp gain via nAdapt_a The input value is led via a linear characteristic The slope of the ...

Page 158: ...red Ti times according to the following formula The ramp function generator is immediately set to 0 by setting bInAct to TRUE 9 1 3 3 Value range of the output signal The output signal and thus the operating range of the PID component can be limited with the parameters nMaxLimit and nMinLmit 199 9 199 9 9 1 3 4 Evaluation of the output signal The limitation is followed by an evaluation of the outp...

Page 159: ...nction blocks 9 1 3 5 Deactivation of the process controller bInAct TRUE deactivates the process controller This serves to set the PID output 0 set the integral action component 0 set the ramp function generator 0 A setpoint executed in mode 1 of the input nNSet_a however will still be output ...

Page 160: ...RUE CW rotation bCCw BOOL Input TRUE CCW rotation Identifier data type Value meaning bQSP BOOL Output signal for QSP quick stop bCwCcw BOOL Output signal for CW CCW rotation TRUE CCW rotation Inputs Outputs Info bCw bCcw bCwCcw bQSP True True FALSE True Only if both inputs are applied with a TRUE signal at the moment of switch on the outputs have these state FALSE FALSE FALSE True If only one of t...

Page 161: ...erves to display any 16 bit process signal on display codes Inputs Parameter Identifier data type Information possible settings wDis01 wDis04 C620 5 8 WORD Input Identifier data type Index Possible settings INFO C481 1 4 0x0000 0xFFFF General 16 bit signal Read only wDis01 wDis02 wDis03 wDis04 C481 1 C481 2 C481 3 C481 4 LS_DisFree ...

Page 162: ...s to display four percentage analog process signals on display codes Inputs Parameter Identifier data type Information possible settings nDis01_a nDis04_a C620 9 12 INT Input Identifier data type Index Possible settings INFO C482 1 4 199 9 199 9 Process signal Read only nDis01 nDis02 nDis03 nDis04 C482 1 C482 2 C482 3 C482 4 LS_DisFree_a ...

Page 163: ...n a bit standardised display code Inputs Parameter Identifier data type Information possible settings bDis01 nDis08 C621 16 23 BOOL Input Identifier data type Index Possible settings INFO C480 1 8 0 1 Process signal Read only bDis02 bDis01 bDis03 bDis04 bDis05 bDis06 bDis07 bDis08 C480 C480 C480 C480 C480 C480 C480 C480 Bit 1 Bit 0 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 LS_DisFree_b ...

Page 164: ... 0 07 2009 9 1 8 LS_ParFix This system block provides the user with fixed values which can be used in the interconnection for parameterisation purposes Outputs The output values are fixed and can therefore not be parameterised bTrue nPos100_a nNeg100_a nPos199_99_a nPos199_99_a w65535 LS_ParFix ...

Page 165: ...terised separately by the user Outputs Parameter Identifier data type Information possible settings bPar01 bPar16 BOOL Output Identifier data type Index Possible settings INFO C470 1 16 0 FALSE signal is output 1 TRUE signal is output bPar01_a bPar02_a bPar03_a bPar04_a bPar05_a bPar06_a bPar07_a bPar08_a bPar09_a bPar10_a bPar11_a bPar12_a bPar13_a bPar14_a bPar15_a bPar16_a LS_ParFree_b ...

Page 166: ..._ParFree_a This system block provides 4 analog signal which can be parameterised separately by the user Outputs Parameter Identifier data type Information possible settings nPar1_a nPar4_a INT Output Identifier data type Index Possible settings INFO C472 1 4 199 9 199 9 nPar1_a nPar2_a nPar3_a nPar4_a LS_ParFree_a ...

Page 167: ...g acceleration time Display of actual values e g actual motor current Configuration of signal links e g assignment of the digital input terminals to control inputs of the technology application Configuration of monitoring functions e g selection of the error response and setting of trigger thresholds Parameters which are only available in the controller from a certain software version onwards are ...

Page 168: ...display text in Engineer and keypad Data type Parameter index in decimal and hexadecimal notation for access via a fieldbus e g system bus CAN Tip The parameter index is calculated as follows Index dec 24575 code Index hex 0x5FFF code Example for code C00005 Index dec 24575 5 24570 Index hex 0x5FFF 0x 5 0x5FFA Table contents The table contains further general explanations notes on the parameter an...

Page 169: ...ype Meaning INTEGER_8 8 bit value with sign INTEGER_16 16 bit value with sign INTEGER_32 32 bit value with sign INTEGER_64 64 bit value with sign UNSIGNED_8 8 bit value without sign UNSIGNED_16 16 bit value without sign UNSIGNED_32 32 bit value without sign UNSIGNED_64 64 bit value without sign FLOATING_POINT 32 bit floating point number VISIBLE_STRING String of digits from printable digits OCTET_...

Page 170: ...red in the Engineer 10 1 3 1 Parameters with setting range Description structure Parameter setting in the Engineer In the Engineer parameters are set by entering the desired value into the input field 10 1 3 2 Parameters with selection list Description structure Parameter Name Cxxxxx _____________ Data type _______ Index _______ Description Setting range min value unit max value Lenze setting Read...

Page 171: ...rs with bit coded setting Description structure Parameter setting in the Engineer The Engineer uses a dialog box for parameter setting in which the individual bits can be set or reset Alternatively the value can be entered as a decimal or hexadecimal value Parameter Name Cxxxxx _____________ Data type _______ Index _______ Description Value is bit coded Bit 0 Bit 31 Read access Write access CINH P...

Page 172: ...setting Cxxxxx 1 Cxxxxx 2 Cxxxxx 3 Cxxxxx 4 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Attribute Meaning Read access Read access to parameter possible Write access Write access to parameter possible Please also observe the following attributes CINH Parameter value can only be changed when t...

Page 173: ...celeration time main setpoint to the value 123 45 via a bus system the integer value 12345 must be transferred i e the value to be set must be multiplied by the corresponding scaling factor 100 10 2 Conversion formula for write access via bus system Signal type Scaling factor Resolution Value range Analog scaled 100 16 bits signed 199 99 Angular velocity 1 16 bits signed 32767 increments ms Positi...

Page 174: ...4 Action cancelled 5 No access 6 No access controller inhibit Subcodes Lenze setting Info C00002 1 0 Off ready Load Lenze setting All parameters are reset to the Lenze setting Only possible when controller is inhibited C00002 2 0 Off ready Load parameter set 1 C00002 3 0 Off ready Reserved C00002 4 0 Off ready Reserved C00002 5 0 Off ready Reserved C00002 6 0 Off ready Reserved C00002 7 0 Off read...

Page 175: ...nd C00002 24 0 Off ready Reserved C00002 25 0 Off ready Reserved C00002 26 0 Off ready Reserved C00002 27 0 Off ready Reserved C00002 28 0 Off ready Reserved C00002 29 0 Off ready Reserved C00002 30 0 Off ready Reserved C00002 31 0 Off ready Reserved C00002 32 0 Off ready Reserved Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00002 Controller commands ...

Page 176: ...or parameters to be set as exactly as possible 6 VFCplus V f linear This control type is used for open loop speed control of an asynchronous motor via a linear V f characteristicand represents the most simple control type In order to set the V f characteristic the rated fre quency C00089 and rated voltage C00090 of the motor must be entered only 8 VFCplus V f quadr This control type is used for op...

Page 177: ... technology application is controlled using the digital input terminals of the controller DI1 R L DI2 DCB DI3 MPotUp DI4 MPotDown 16 Terminal 16 The technology application is controlled using the digital input terminals of the controller DI1 JOG 1 3 DI2 JOG 2 3 DI3 R QSP DI4 L QSP 20 Keypad The technology application is controlled via the keypad C00728 Setpoint selections C00002 Device commands C0...

Page 178: ...e setting 0 0 s 999 9 2 0 s Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1000 Parameter Name C00015 VFC V f base frequency Data type UNSIGNED_16 Index 24560d 5FF0h V f base frequency for VFCplus operating mode The motor voltage increases linearly with the frequency until the base frequency is reached From this value on the motor voltage remains constant the speed incre...

Page 179: ... 3 rpm Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00021 Slip comp Data type INTEGER_16 Index 24554d 5FEAh Slip compensation for VFCplus and SLVC operating modes An increase of the slip compensation causes a greater frequency and voltage increase when the machine is load ed After the motor to be used has been selected from the motor catalogue the sui...

Page 180: ...et Data type INTEGER_16 Index 24549d 5FE5h Offset for analog input I O terminals Setting range min value unit max value 199 9 199 9 Subcodes Lenze setting Info C00026 1 0 0 AIN1 Offset Read access Write access CINH PLC STOP No Transfer COM MOT Scaling factor 100 Parameter Name C00027 AINx Gain Data type INTEGER_32 Index 24548d 5FE4h Gain for analog input I O terminals Setting range min value unit ...

Page 181: ...ut value Read access Write access CINH PLC STOP No Transfer COM MOT Scaling factor 100 Parameter Name C00034 AINx Configuration Data type UNSIGNED_8 Index 24541d 5FDDh Configuration of the analog input for current or voltage measurement I O terminals Selection list Info 0 0 10 V Input signal is the voltage signal 0 V 10 V 0 V 10 V 0 100 1 0 5V With external load resistor 250 Ohms Input signal is t...

Page 182: ...d value Data type INTEGER_32 Index 24524d 5FCCh Display of the actual speed value of the motor shaft Note The displayed value only corresponds to the real actual speed value of the motor shaft if an encoder is connected to the motor and the evaluation of the feedback signal has been set correctly Closed loop operation In case of operation without feedback the signal is calculated from the motor co...

Page 183: ...imum torque to be generated by the motor The maximum torque to be generated by the motor depends on various factors e g on Imax in motor mode C00022 and the motor type used Display range min value unit max value 0 0 Nm 999 9 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00058 Output frequency Data type INTEGER_32 Index 24517d 5FC5h Display of the cur...

Page 184: ...ere exceeds the threshold set in C00120 the fault message OC6 Device overload Ixt is output and the fault response set in C00606 is executed default setting Warning Display range min value unit max value 0 200 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00073 Vp Imax controller Data type UNSIGNED_16 Index 24502d 5FB6h Gain factor Vp for Imax contro...

Page 185: ...h This value can be obtained from the motor nameplate After the motor to be used has been selected from the motor catalogue the suitable value can be entered automatically Note It is mandatory to give the rated motor speed for the field oriented operating mode SLVC Setting range min value unit max value Lenze setting 50 rpm 9999 1460 rpm Read access Write access CINH PLC STOP No transfer COM MOT S...

Page 186: ...be entered automat ically An automatic detection via the motor parameter identification is possible as well Setting range min value unit max value Lenze setting 0 0 mH 6500 0 0 0 mH Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 10 Parameter Name C00093 Power section ID Data type UNSIGNED_16 Index 24482d 5FA2h Display of the identification of the detected power section o...

Page 187: ...e version of the device as string Read access Write access CINH PLC STOP No transfer COM MOT Parameter Name C00100 Firmware version Data type UNSIGNED_8 Index 24475d 5F9Bh Display of the firmware version of the device divided into subsections Display range min value unit max value 0 99 Subcodes Info C00100 1 Firmware version main version C00100 2 Firmware version subversion C00100 3 Firmware versi...

Page 188: ...ting range min value unit max value Lenze setting 0 0 s 999 0 999 0 s Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1000 Parameter Name C00114 DIx inversion Data type UNSIGNED_16 Index 24461d 5F8Dh Polarity of the digital inputs Every digital input of the device can be inverted with regard to polarity via this bit field I O terminals Setting range min hex value max hex ...

Page 189: ...se for reaching the threshold can be selected in C00606 The current thermal motor load is displayed in C00066 Setting range min value unit max value Lenze setting 0 250 100 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00123 Device utilisat threshold Ixt Data type INTEGER_16 Index 24452d 5F84h Operating threshold for the error message OC5 Device over...

Page 190: ...chON 4 SwitchedON 5 OperationEnable 6 reserved 7 Trouble 8 Fault 9 reserved 10 SafeTorqueOff 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00141 Device settings Data type UNSIGNED_8 Index 24434d 5F72h From version 03 00 00 Selection list 0 inactive 1 active Subcodes Lenze setting Info C00141 1...

Page 191: ...ed bit set Bit 0 Inhibit at power on Bit 1 Inhibit at trouble Bit 2 Inhibit at fault Bit 3 Reserved Bit 4 Reserved Bit 5 Reserved Bit 6 Reserved Bit 7 Reserved Read access Write access CINH PLC STOP No transfer COM MOT Parameter Name C00144 Switching freq reduct temp Data type UNSIGNED_8 Index 24431d 5F6Fh Activation of the automatic switching frequency reduction at too high temperature Selection ...

Page 192: ...t 2 FreeStatusBit2 Free status bit 2 Bit 3 FreeStatusBit3 Free status bit 3 Bit 4 FreeStatusBit4 Free status bit 4 Bit 5 FreeStatusBit5 Free status bit 5 Bit 6 ActSpeedIsZero Current speed is 0 Bit 7 ControllerInhibit Controller is inhibited Bit 8 StatusCodeBit0 Status code bit 0 Bit 9 StatusCodeBit1 Status code bit 1 Bit 10 StatusCodeBit2 Status code bit 2 Bit 11 StatusCodeBit3 Status code bit 3 ...

Page 193: ...nfo Bit 0 Fail Fail Bit 1 M_max Maximum torque Bit 2 I_max Maximum current Bit 3 PowerDisabled Power switched off Bit 4 Ready Ready Bit 5 ControllerInhibit Controller is inhibited Bit 6 Trouble Fault Bit 7 InitState InitState Bit 8 CwCcw CW CCW rotation Bit 9 reserved Bit 10 SafeTorqueOff Safe torque off Bit 11 reserved Bit 12 reserved Bit 13 reserved Bit 14 Quick stop Quick stop is active Bit 15 ...

Page 194: ...troller inhibit Display range min hex value max hex value 0x0000 0xFFFF Value is bit coded Bit 0 Terminal controller enable Bit 1 Reserved Bit 2 Reserved Bit 3 Reserved Bit 4 Application Bit 5 Controller command Bit 6 Error response Bit 7 Reserved Bit 8 Reserved Bit 9 Reserved Bit 10 AutoStartLock Bit 11 Motor parameter identification Bit 12 Reserved Bit 13 DCB IMP Bit 14 Reserved Bit 15 Reserved ...

Page 195: ...ransfer COM MOT Parameter Name C00165 Error information Data type VISIBLE_STRING Index 24410d 5F5Ah Display of the error numbers divided into sectors in the case of an error Subcodes Info C00165 1 Current error Read access Write access CINH PLC STOP No transfer COM MOT Parameter Name C00166 Error information text Data type VISIBLE_STRING Index 24409d 5F59h Display of details on the currently pendi...

Page 196: ...ry 5 C00168 6 Error number history 6 C00168 7 Error number history 7 C00168 8 Error number history 8 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00169 Time of error Data type UNSIGNED_32 Index 24406d 5F56h Display of the time of error for the 8 errors occurred last Display range min value unit max value 0 4294967295 Subcodes Info C00169 1 Error time ...

Page 197: ...4402d 5F52h Selection of the mains voltage for operating the device Selection list Lenze setting printed in bold Info 0 3ph 400V 1ph 230V 3 phase 400 V or 1 phase 230 V 1 3ph 440V 1ph 230V 3 phase 440 V or 1 phase 230 V 2 3ph 480V 1ph 230V 3 phase 480 V or 1 phase 230 V 3 3ph 500V 1ph 230V 3 phase 500 V or 1 phase 230 V Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Pa...

Page 198: ...generator Only effective with activated ramp rounding C00134 1 Setting range min value unit max value Lenze setting 0 01 s 50 00 20 00 s Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00200 Firmware product type Data type VISIBLE_STRING Index 24375d 5F37h Display of the firmware product type Read access Write access CINH PLC STOP No transfer COM MOT P...

Page 199: ...ntroller Setting range min value unit max value Lenze setting 0 0 5 0 0 0 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 10 Parameter Name C00225 L_PCTRL_1 MaxLimit Data type INTEGER_16 Index 24350d 5F1Eh From version 03 00 00 FB L_PCTRL_1 Maximum output value of the PID process controller Setting range min value unit max value Lenze setting 199 9 199 9 199 9 Read access...

Page 200: ...nge min value unit max value 0 0 199 9 Subcodes Lenze setting Info C00231 1 199 9 L_PCTRL_1 Pos maximum C00231 2 0 0 L_PCTRL_1 Pos minimum C00231 3 0 0 L_PCTRL_1 Neg minimum C00231 4 199 9 L_PCTRL_1 Neg maximum Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00234 Oscillation damping influence Data type UNSIGNED_16 Index 24341d 5F15h Setting range min ...

Page 201: ..._a and nAct_a are used as PID input values The nSet_a is not considered Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00243 L_PCTRL_1 Acceleration time influence Data type UNSIGNED_32 Index 24332d 5F0Ch From version 03 00 00 FB L_PCTRL_1 Acceleration time for showing the PID output value Setting range min value unit max value Lenze setting 0 0 s 999 9 ...

Page 202: ... O terminals Display range min hex value max hex value 0x0000 0xFFFF Value is bit coded Info Bit 0 DI1 Bit set HIGH level Bit 1 DI2 Bit 2 DI3 Bit 3 DI4 Bit 4 Reserve Bit 5 Reserve Bit 6 Reserve Bit 7 Reserve Bit 8 Reserve Bit 9 Reserve Bit 10 Reserve Bit 11 Reserve Bit 12 Reserve Bit 13 Reserve Bit 14 Reserve Bit 15 CINH Subcodes Info C00443 1 DIx Terminal level C00443 2 DIx Output level Read acce...

Page 203: ...d Bit 5 Reserved Bit 6 Reserved Bit 7 Reserved Bit 8 Reserved Bit 9 Reserved Bit 10 Reserved Bit 11 Reserved Bit 12 Reserved Bit 13 Reserved Bit 14 Reserved Bit 15 Reserved Subcodes Info C00444 1 DOx Input level C00444 2 DOx Terminal level Read access Write access CINH PLC STOP No transfer COM MOT Parameter Name C00470 LS_ParFree_b Data type UNSIGNED_8 Index 24105d 5E29h SB LS_ParFree_b Setting of...

Page 204: ...ss Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00480 LS_DisFree_b Data type UNSIGNED_8 Index 24095d 5E1Fh SB LS_DisFree_b Display of the input values Display range min hex value max hex value 0x00 0xFF Value is bit coded Info Bit 0 bDis1 Signal level input bDis1 bDis8 Bit 7 bDis8 Read access Write access CINH PLC STOP No transfer COM MOT Parameter Name C00481 ...

Page 205: ...s Display range min value unit max value 199 9 199 9 Subcodes Info C00482 1 Input values nDis1_a nDis4_a C00482 C00482 4 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 100 Parameter Name C00516 Checksums Data type UNSIGNED_32 Index 24059d 5DFBh Display range min value unit max value 0 255 Subcodes Info C00516 1 Checksum of the interconnection Read access Write access CIN...

Page 206: ...oints 1 3 C00517 10 0 C00517 11 12 C00012 Accel time main setpoint C00517 12 13 C00013 Decel time main setpoint C00517 13 15 C00015 V f base frequency C00517 14 16 C00016 Vmin boost C00517 15 22 C00022 Imax in motor mode C00517 16 120 C00120 Motor overload threshold I2 xt C00517 17 87 C00087 Rated motor speed C00517 18 99 C00099 Display of firmware version C00517 19 0 C00517 20 0 Read access Write...

Page 207: ...n 1 Fault 2 Trouble 4 WarningLocked Subcodes Lenze setting Info C00598 1 1 Fault Response to open circuit at AIN1 when being configured as 4 20 mA current loop Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00600 Resp to DC bus overvoltage Data type UNSIGNED_8 Index 23975d 5DA7h Configuration of monitoring of the motor control group 3 Selection list 1 F...

Page 208: ... list Lenze setting printed in bold 0 No Reaction 1 Fault 4 WarningLocked Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00620 16 bit system connection Data type UNSIGNED_16 Index 23955d 5D93h Connection parameters 16 bit inputs Selection of the 16 bit output signals for connection with the 16 bit input signals The selection list contains all 16 bit out...

Page 209: ...onnected LS_DisFree_a nDis1_a C00620 10 0 Not connected LS_DisFree_a nDis2_a C00620 11 0 Not connected LS_DisFree_a nDis3_a C00620 12 0 Not connected LS_DisFree_a nDis4_a Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00620 16 bit system connection Data type UNSIGNED_16 Index 23955d 5D93h Parameter Name C00621 Bool system connection Data type UNSIGNED_1...

Page 210: ...ed 68 LA_nCtrl_bDCBrakeOn 69 LA_NCtrl_bFlyingSyncActive 70 Ain_bCurrentErrorIn1 Subcodes Lenze setting Info C00621 1 50 LA_nCtrl_bDriveFail LS_DigitalOutput bRelay C00621 2 51 LA_nCtrl_bDriveReady LS_DigitalOutput bOut1 C00621 3 0 Not connected Reserved C00621 4 0 Not connected Reserved C00621 5 0 Not connected Reserved C00621 6 64 LA_nCtrl_bNActCompare USER LED C00621 7 0 Not connected LA_NCtrl b...

Page 211: ...Data type UNSIGNED_16 Index 23875d 5D43h Connection parameters for Actuating drive speed application 16 bit inputs Selection of the 16 bit output signals for connection with the 16 bit input signals The selection list contains all 16 bit output signals which can be assigned to the 16 bit inputs mapped by the subcodes Selection list Info 0 Not connected 1 C_nPos100_a 100 0 2 C_nNeg100_a 100 0 3 C_n...

Page 212: ...P No transfer COM MOT Scaling factor 1 Parameter Name C00700 LA_NCtrl analog connection list Data type UNSIGNED_16 Index 23875d 5D43h Parameter Name C00701 LA_NCtrl digital connection list Data type UNSIGNED_16 Index 23874d 5D42h Connection parameters for Actuating drive speed application Binary inputs Selection of the binary output signals for connection with the binary input signals The selectio...

Page 213: ...igIn_CInh LA_NCtrl bFailReset C00701 3 0 Not connected LA_NCtrl bSetQuickstop C00701 4 13 DigIn_bIn3 LA_NCtrl bSetDCBrake C00701 5 14 DigIn_bIn4 LA_NCtrl bSetSpeedCcw C00701 6 11 DigIn_bIn1 LA_NCtrl bJogSpeed1 C00701 7 12 DigIn_bIn2 LA_NCtrl bJogSpeed2 C00701 8 0 Not connected LA_NCtrl bMPotUp C00701 9 0 Not connected LA_NCtrl bMPotDown C00701 10 0 Not connected LA_NCtrl bMPotInAct C00701 11 0 Not...

Page 214: ...n operating via keypad Setting range min value unit max value 0 1 Subcodes Lenze setting Info C00727 1 0 1 request quick stop C00727 2 0 1 request DC injection braking C00727 3 0 1 request reversal C00727 4 0 1 request fixed speed setpoint 1 C00727 5 0 1 request fixed speed setpoint 2 Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00728 LS_Keypad Keypad...

Page 215: ...ction Setting range min value unit max value Lenze setting 0 1 s 999 9 10 0 s Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 10 Parameter Name C00804 L_MPot_1 Inactive function Data type UNSIGNED_8 Index 23771d 5CDBh FB L_MPot_1 Selection of the response when deactivating the motor potentiometer via the bInAct input Selection list Lenze setting printed in bold Info 0 Kee...

Page 216: ...GER_16 Index 23745d 5CC1h Display in percent of 16 bit input values of different blocks Display range min value unit max value 199 9 199 9 Subcodes Info C00830 1 L_NSet_1 nNSet_a C00830 2 L_NSet nOut_a C00830 3 LS_MCTRL nSpeedSetValue_a C00830 4 LS_MCTRL nTorqueMotLimit_a C00830 5 LS_MCTRL nTorqueGenLimit_a C00830 6 L_PCTRL_1 nAct_a C00830 7 L_PCTRL_1 nAdapt_a C00830 8 L_PCTRL_1 nSet_a C00830 9 L_...

Page 217: ... Reserved C00833 12 L_PCTRL_1 bIOff C00833 13 L_PCTRL_1 bEnableInfluenceRamp C00833 14 LS_DCTRL bCINH C00833 15 LS_DCTRL bFailReset C00833 16 LS_DCTRL bStatus_B0 C00833 17 LS_DCTRL bStatus_B2 C00833 18 LS_DCTRL bStatus_B3 C00833 19 LS_DCTRL bStatus_B4 C00833 20 LS_DCTRL bStatus_B5 C00833 21 LS_DCTRL bStatus_B14 C00833 22 LS_DCTRL bStatus_B15 C00833 23 L_RLQ_1 bCw C00833 24 L_RLQ_1 bCcw Read access...

Page 218: ...C00991 Flying restart fct Process Data type UNSIGNED_16 Index 23584d 5C20h Selection of the starting value and the speed search range for the flying restart function Selection list Lenze setting printed in bold 5 n n Last output frequency 6 n n Actual setpoint frequency Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor 1 Parameter Name C00992 Flying restart start frequency ...

Page 219: ...he number of decimal positions Factor 1 no decimal positions 10 1 decimal position 100 2 decimal positions 1000 3 decimal positions Access R Read access Reading permitted W Write access Writing permitted CINH Controller inhibit required Writing is only possible if controller inhibit is set Code Name Index Data Access dec hex DS DA DT Factor R W CINH C00002 Controller commands 24573 5FFD A 32 UNSIG...

Page 220: ...akage inductance 24490 5FAA E 1 UNSIGNED_16 100 C00087 Rated motor speed 24488 5FA8 E 1 UNSIGNED_16 1 C00088 Rated motor current 24487 5FA7 E 1 UNSIGNED_16 100 C00089 Rated motor frequency 24486 5FA6 E 1 UNSIGNED_16 1 C00090 Rated motor voltage 24485 5FA5 E 1 UNSIGNED_16 1 C00091 Motor cosine phi 24484 5FA4 E 1 UNSIGNED_8 100 C00092 Motor magnetizing inductance 24483 5FA3 E 1 UNSIGNED_16 10 C00093...

Page 221: ...e 24344 5F18 A 4 INTEGER_16 100 C00234 Oscillation damping influence 24341 5F15 E 1 UNSIGNED_16 100 C00242 L_PCTRL_1 operating mode 24333 5F0D E 1 UNSIGNED_8 1 C00243 L_PCTRL_1 Acceleration time influ ence 24332 5F0C E 1 UNSIGNED_32 1000 C00244 L_PCTRL_1 Deceleration time influ ence 24331 5F0B E 1 UNSIGNED_32 1000 C00245 L_PCTRL_1 PID output value 24330 5F0A E 1 INTEGER_16 100 C00443 DIx Level 241...

Page 222: ...C00804 L_MPot_1 Inactive function 23771 5CDB E 1 UNSIGNED_8 1 C00805 L_MPot_1 Init fct 23770 5CDA E 1 UNSIGNED_8 1 C00806 L_MPot_1 Use 23769 5CD9 E 1 UNSIGNED_8 1 C00830 16Bit input analog 23745 5CC1 A 11 INTEGER_16 100 C00831 16Bit Input common 23744 5CC0 A 1 UNSIGNED_16 C00833 8Bit Input 23742 5CBE A 24 UNSIGNED_8 1 C00909 Speed limitation 23666 5C72 A 2 INTEGER_16 100 C00910 Frequency limitatio...

Page 223: ...1 209 C C012 147 C013 147 C039 147 C10 177 C100 187 C105 187 C106 188 C107 188 C11 178 C114 188 C118 189 C12 178 C120 189 C123 189 C13 178 C134 147 189 C137 190 C141 190 C142 191 C144 191 C15 178 C150 192 C155 193 C158 194 C159 195 C16 178 C165 195 C166 195 C167 195 C168 196 C169 196 C170 197 C171 197 C173 197 C174 197 C177 197 C178 198 C179 198 C18 179 C182 147 198 C19 179 C2 174 C200 198 C201 19...

Page 224: ...86 C910 218 C92 186 C93 186 C94 186 C95 186 C97 187 C98 187 C99 187 C990 218 C991 218 C992 218 C994 218 Cause for quick stop QSP C00159 195 Cause of controller inhibit C00158 194 Checksums C00516 205 Comparison value N_Act C00024 180 Conventions used 9 Current switching frequency C00725 214 D Data type 169 DCB Current C00036 181 Hold time C00107 188 DC bus voltage C00053 182 Decel time main setpoi...

Page 225: ... Kd C00224 199 MaxLimit C00225 199 MinLimit C00226 199 Operating mode C00242 201 Operating range C00231 200 PID output value C00245 201 Tn C00223 199 Vp C00222 199 L_RLQ 160 L_RLQ_1 160 LA_NCtrl Analog connection list C00700 211 Digital connection list C00701 212 Layout of the safety instructions 11 Logbook access index C171 197 Logbook data C167 195 LS_AnalogInput 115 LS_DigitalInput 117 LS_Digit...

Page 226: ...overload I xt C00606 208 Resp to open circuit AINx C00598 207 S Safety instructions 11 Schnittstellenbeschreibung_TA_NCtrl 142 Select control mode C00007 177 Select motor control C00006 176 Setting the error response 128 Short overview of error messages 132 Slip compensation C00021 179 Speed limitation C00909 217 S ramp time PT1 C00182 198 Status of last device command C00003 175 Status word C0015...

Page 227: ...Your opinion is important to us These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product If you have suggestions for improvement please e mail us to feedback docu Lenze de Thank you for your support Your Lenze documentation team ...

Page 228: ...USA Service Lenze Service GmbH Breslauer Straße 3 D 32699 Extertal Germany 1 508 278 9100 00 80 00 24 4 68 77 24 h helpline 1 508 278 7873 49 0 51 54 82 11 12 info actechdrives com Service Lenze de Þ www Lenze actech com EDS84AVBDxx 13292140 EN 5 0 TD06 10 9 8 7 6 5 4 3 2 1 ...

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