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Page 13

KHA180, 240

differences in installations. Significant differences
could mean that the system is not properly charged
or that a problem exists with some component in the
system. 

Correct any system problems before

proceeding.

6− If discharge pressure is high, remove refrigerant from

the system. If discharge pressure is low, add
refrigerant to the system.

Add or remove charge in increments.

Allow the system to stabilize each time

refrigerant is added or removed.

7− Use the following approach method along with the

normal operating pressures to confirm readings.

TABLE 3

KHA180 NORMAL OPERATING PRESSURES

Outdoor

Coil En-

tering

Air Temp

Circuit 1

Circuit 2

Dis. +10

psig

Suc. +5

psig

Dis. +10

psig

Suc. +5

psig

65

F

270

138

270

135

75

F

312

139

312

135

85

F

356

142

356

136

95

F

403

144

404

138

105

F

455

147

458

140

115

F

512

147

515

145

TABLE 4

KHA240 NORMAL OPERATING PRESSURES

Outdoor

Coil En-

tering

Air Temp

Circuit 1

Circuit 2

Dis. +10

psig

Suc. +5

psig

Dis. +10

psig

Suc. +5

psig

65

F

275

135

278

135

75

F

315

138

318

136

85

F

359

140

364

138

95

F

407

142

413

140

105

F

457

144

466

141

115

F

517

146

527

145

C−Charge Verification − Approach Method − AHRI Testing

1− Using the same thermometer, compare liquid

temperature to outdoor ambient temperature.

Approach Temperature = Liquid temperature (at
condenser outlet) minus ambient temperature.

2− Approach temperature should match values in table

5. An approach temperature greater than value
shown indicates an undercharge. An approach
temperature less than value shown indicates an
overcharge.

3− The approach method is not valid for grossly over or

undercharged systems. Use table 3 or 4 as a guide
for typical operating pressures.

TABLE 5

APPROACH TEMPERATURES

Unit

Liquid Temp. Minus Ambient Temp.

1st Stage

2nd Stage

180 & 240

12°F + 1 

(6.7°C + 0.5)

12°F + 1 

(6.7°C + 0.5)

D−Compressor Controls

1− High Pressure Switches (S4, S7)

Compressor circuits are protected by a high pressure

switch which cuts out at 640 psig + 10 psig (4413 kPa

+ 70 kPa).

2− Freezestats (S49, S50)

Switches de−energize compressors when indoor coil

temperature falls below 29

F (−2

C) to prevent coil

freeze−up. Switches reset when indoor coil

temperature reaches 58

F (15

C).

3− Defrost Switches (S6, S9)

Defrost switches close to initiate defrost when liquid

line temperature falls to 35

F (1.7

C). The defrost

switch is located on the liquid line between the

outdoor expansion valve and the distributor

4− Defrost Termination Switches (S46, S104)

Defrost pressure switches open to terminate defrost

when vapor line (discharge pressure during cooling

and defrost) pressure reaches 450 psig (3103 kPa).

5− Defrost Controls (CMC1, CMC2)

Defrost is liquid line temperature initiated and

operates for 14 minutes unless terminated by vapor

line pressure drop.

When the liquid line temperature drops below 35°F,

the defrost switch closes and signals the 

defrost

control

 that a defrost cycle is needed. If the defrost

switch is still closed after 60 minutes (default), a

defrost cycle begins and operates for 14 minutes.

The defrost pressure switch can terminate the defrost

cycle before the 14 minutes elapses if vapor line

pressure reaches 450 + 10 psi

.

6− Electric heat is energized during defrost to maintain

discharge air temperature.

Summary of Contents for KHA180

Page 1: ...contact with sharp edges INSTALLATION INSTRUCTIONS KHA180 15 TON KHA240 20 TON HEAT PUMP UNITS 506393 01 11 2010 Supersedes 10 2010 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Table Of Contents Di...

Page 2: ...W 711 28 711 12 3 8 314 3 1 4 83 54 1 4 1378 51 1295 90 1 8 2289 29 1 4 743 91 1 8 2315 BASE CONDENSATE DRAIN 5 3 8 137 SIDE ELECTRICAL INLETS END VIEW SIDE VIEW 129 1 2 3289 BASE 128 1 2 3264 LIFTING...

Page 3: ...tallation of KHA heat pumps must conform with standards in National Fire Protection Association NFPA Standard for Installation of Air Conditioning and Ventilating Systems NFPA No 90A Standard for Inst...

Page 4: ...completion The unit components duct system air filters and evaporator coil must be thoroughly cleaned following final construction clean up The unit operating conditions including airflow cooling oper...

Page 5: ...rotection before rigging 2 Connect rigging to the unit base using both holes in each corner See figure 2 3 All panels must be in place for rigging 4 Place field provided H style pick in place just abo...

Page 6: ...y drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys B Control Wiring 1 Route thermostat cable or wires from s...

Page 7: ...installed for loose connections Tighten as required 3 Check to ensure that refrigerant lines do not rub against the cabinet or against other refrigerant lines 4 Check voltage at disconnect switch Volt...

Page 8: ...Set thermostat or temperature control device fan switch toAUTO or ON With fan switch in ON position blower will operate continuously With fan switch in AUTO position the blower will cycle with demand...

Page 9: ...um life and wear can be obtained from belts only if proper pulley alignment and belt tension are maintained Tension new belts after a 24 48 hour period of operation This will allow belt to stretch and...

Page 10: ...6750 665 2 20 745 2 70 815 3 20 880 3 70 940 4 20 995 4 65 1045 5 10 1095 5 60 1145 6 10 1190 6 60 1235 7 10 1275 7 60 7000 675 2 35 755 2 90 825 3 40 890 3 95 950 4 45 1005 4 95 1055 5 40 1105 5 95...

Page 11: ...07 08 5000 03 05 05 07 08 5250 03 06 05 07 09 5500 03 07 05 07 10 5750 03 07 05 08 11 6000 04 08 01 05 08 11 6250 04 08 01 01 05 08 12 6500 04 09 01 02 05 08 13 6750 05 10 01 03 05 08 14 7000 05 10 0...

Page 12: ...th an economizer when outdoor air is acceptable a first stage demand will energize the economizer a second stage demand will energize compressor 1 and outdoor fans 1 2 3 Refrigerant circuits are facto...

Page 13: ...alue shown indicates an overcharge 3 The approach method is not valid for grossly over or undercharged systems Use table 3 or 4 as a guide for typical operating pressures TABLE 5 APPROACH TEMPERATURES...

Page 14: ...e unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is...

Page 15: ...ry two years with a lithium base grease such as Alvania 3 Shell Oil Chevron BRB2 Standard Oil or Regal AFB2 Texas Oil Use a hand grease gun for relubrication Add only enough grease to purge through th...

Page 16: ...ions 3 Remove wire ties connecting coils slabs and separate slabs 3 4 76 102mm 4 Clean coils with detergent or commercial coil cleaner 5 Rinse thoroughly with water and reassemble 6 Secure coil slabs...

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