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506393−01  11/2010

 

WARNING

Electric shock hazard and danger of
explosion. Can cause injury, death or
product or property damage. Turn off
gas and electrical power to unit before
performing any maintenance or
servicing operations on the unit. Follow
lighting instructions attached to unit
when putting unit back into operation
and after service or maintenance.

NOTICE

Roof Damage!
This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil, causing the
rubber to swell. Bubbles in the rubber roofing
material can cause leaks. Protect the roof surface
to avoid exposure to refrigerant and oil during
service and installation. Failure to follow this notice
could result in damage to roof surface.

The KHA unit is ETL/CSA certified as a heat pump with
cooling and with or without auxiliary electric heat for
non−residential use only at the clearances to combustible
materials as listed on the unit nameplate and in figure 1.

Installation of ETL/CSA certified units must conform with
current standard C273.5 Installation Requirements for
Heat Pumps" and applicable local codes. Authorities
having jurisdiction should be consulted before
installation.

Use of this unit as a construction heater or air conditioner
is not recommended during any phase of construction.
Very low return air temperatures, harmful vapors and
operation of the unit with clogged or misplaced filters will
damage the unit.

If this unit has been used for heating or cooling of
buildings or structures under construction, the following
conditions must be met or the warranty will be void:

  

A room thermostat must control the unit. The use of
fixed jumpers that will provide continuous heating or
cooling is not allowed.

  

A pre−filter must be installed at the entry to the return
air duct.

  

The return air duct must be provided and sealed to
the unit.

  

Return air temperature range between 55°F (13°C)
and 80°F (27°C) must be maintained.

  

Air filters must be replaced and pre−filter must be
removed upon construction completion.

  

The unit components, duct system, air filters and
evaporator coil must be thoroughly cleaned following
final construction clean−up.

  

The unit operating conditions (including airflow,
cooling operation, and heating operation) must be
verified according to these installation instructions.

IMPORTANT

The Clean Air Act of 1990 bans the intentional vent-
ing of refrigerant (CFC’s and HCFC’s) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incar-
ceration may be levied for non−compliance.

Unit Support 

NOTE − Securely fasten roof frame to roof per local codes.

A−Downflow Discharge Application

Roof Mounting with LARMF18/36

1− The LARMF18/36 roof mounting frame must be

installed, flashed and sealed in accordance with the
instructions provided with the frame.

2− The LARMF18/36 roof mounting frame should be

square and level to 1/16" per linear foot (5mm per
linear meter) in any direction.

3− Duct must be attached to the roof mounting frame

and not to the KHA unit; supply and return plenums
must be installed before setting the unit.

4− Trim and discard any pieces of exposed insulation which

extend past the edges of the roof mounting frame.

Installer’s Roof Mounting Frame

Many types of roof frames can be used to install the KHA
unit, depending upon different roof structures. Items to
keep in mind when using the building frame or supports
are:

1− The KHA base is fully enclosed and insulated, so an

enclosed frame is not required.

2− The frames or supports must be constructed with

non−combustible materials and should be square and
level to 1/16" per linear foot (5mm per linear meter)
in any direction.

3− Frame or supports must be high enough to prevent any

form of moisture from entering unit. Recommended
minimum frame height is 14" (356mm).

4− Duct must be attached to the roof mounting frame

and not to the KHA unit. Supply and return plenums
must be installed before setting the unit.

5− Units require support along all four sides of unit base.

Supports must be constructed of steel or suitably
treated wood materials.

NOTE−When installing an KHA unit on a combustible
surface for downflow discharge applications, the
LARMF18/36 roof mounting frame is required.

Summary of Contents for KHA180

Page 1: ...contact with sharp edges INSTALLATION INSTRUCTIONS KHA180 15 TON KHA240 20 TON HEAT PUMP UNITS 506393 01 11 2010 Supersedes 10 2010 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Table Of Contents Di...

Page 2: ...W 711 28 711 12 3 8 314 3 1 4 83 54 1 4 1378 51 1295 90 1 8 2289 29 1 4 743 91 1 8 2315 BASE CONDENSATE DRAIN 5 3 8 137 SIDE ELECTRICAL INLETS END VIEW SIDE VIEW 129 1 2 3289 BASE 128 1 2 3264 LIFTING...

Page 3: ...tallation of KHA heat pumps must conform with standards in National Fire Protection Association NFPA Standard for Installation of Air Conditioning and Ventilating Systems NFPA No 90A Standard for Inst...

Page 4: ...completion The unit components duct system air filters and evaporator coil must be thoroughly cleaned following final construction clean up The unit operating conditions including airflow cooling oper...

Page 5: ...rotection before rigging 2 Connect rigging to the unit base using both holes in each corner See figure 2 3 All panels must be in place for rigging 4 Place field provided H style pick in place just abo...

Page 6: ...y drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys B Control Wiring 1 Route thermostat cable or wires from s...

Page 7: ...installed for loose connections Tighten as required 3 Check to ensure that refrigerant lines do not rub against the cabinet or against other refrigerant lines 4 Check voltage at disconnect switch Volt...

Page 8: ...Set thermostat or temperature control device fan switch toAUTO or ON With fan switch in ON position blower will operate continuously With fan switch in AUTO position the blower will cycle with demand...

Page 9: ...um life and wear can be obtained from belts only if proper pulley alignment and belt tension are maintained Tension new belts after a 24 48 hour period of operation This will allow belt to stretch and...

Page 10: ...6750 665 2 20 745 2 70 815 3 20 880 3 70 940 4 20 995 4 65 1045 5 10 1095 5 60 1145 6 10 1190 6 60 1235 7 10 1275 7 60 7000 675 2 35 755 2 90 825 3 40 890 3 95 950 4 45 1005 4 95 1055 5 40 1105 5 95...

Page 11: ...07 08 5000 03 05 05 07 08 5250 03 06 05 07 09 5500 03 07 05 07 10 5750 03 07 05 08 11 6000 04 08 01 05 08 11 6250 04 08 01 01 05 08 12 6500 04 09 01 02 05 08 13 6750 05 10 01 03 05 08 14 7000 05 10 0...

Page 12: ...th an economizer when outdoor air is acceptable a first stage demand will energize the economizer a second stage demand will energize compressor 1 and outdoor fans 1 2 3 Refrigerant circuits are facto...

Page 13: ...alue shown indicates an overcharge 3 The approach method is not valid for grossly over or undercharged systems Use table 3 or 4 as a guide for typical operating pressures TABLE 5 APPROACH TEMPERATURES...

Page 14: ...e unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is...

Page 15: ...ry two years with a lithium base grease such as Alvania 3 Shell Oil Chevron BRB2 Standard Oil or Regal AFB2 Texas Oil Use a hand grease gun for relubrication Add only enough grease to purge through th...

Page 16: ...ions 3 Remove wire ties connecting coils slabs and separate slabs 3 4 76 102mm 4 Clean coils with detergent or commercial coil cleaner 5 Rinse thoroughly with water and reassemble 6 Secure coil slabs...

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