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Page 12

506393−01  11/2010

TABLE 2

MANUFACTURER’S NUMBERS

Drive

No.

H.P.

DRIVE COMPONENTS

RPM

ADJUSTABLE SHEAVE

FIXED SHEAVE

BELTS

SPLIT BUSHING

Min

Max

Supplier No.

OEM Part

No.

Supplier  No.

OEM Part

No.

Supplier

No.

OEM Part

No.

Supplier

No.

OEM Part

No.

1

3

535

725

1VP40x7/8

79J0301

BK95X1−7/16

80K1601

BX59

59A5001

N/A

N/A

2

3

710

965

1VP40x7/8

79J0301

BK72x1-7/16

100244−13

BX56

63K0501

N/A

N/A

3

5

685

865

1VP50x1−1/8

P−8−1977

BK100x1-7/16

39L1301

BX61

93J9801

N/A

N/A

4

5

850

1045

1VP65x1−1/8

100239−03

BK110H

100788−06

BX65

100245−08

H−1−7/16

49M6201

5

5

945

1185

1VP60x1−1/8

41C1301

BK90H

100788−04

BX61

93J9801

H−1−7/16

49M6201

6

7.5

850

1045

1VP65x1−3/8

78M7101

BK110H

100788−06

BX66

97J5901

H−1−7/16

49M6201

7

7.5, 10

945

1185

1VP60x1−3/8

78L5501

BK90H

100788−04

BX63

97J5501

H−1−7/16

49M6201

8

7.5

1045

1285

1VP65x1−3/8

78M7101

BK90H

100788−04

BX64

97J5801

H−1−7/16

49M6201

10

10

1045

1285

1VP65x1−3/8

78M7101

1B5V86

78M8301

5VX670

100245−21

B−1−7/16

100246−01

11

10

1135

1365

1VP65x1−3/8

78M7101

1B5V80

100240−05

5VX660

100245−20

B−1−7/16

100246−01

Cooling Start−Up 

A−Start−Up

1− Remove coil covers before starting unit.

2− Set thermostat or temperature control device fan

switch to 

AUTO

 or 

ON.

 Set thermostat or temperature

control device to initiate a first−stage cooling demand.

A first−stage (Y1) cooling demand will energize
compressor 1 and outdoor fans 1 & 2. An increased
cooling demand (Y2) will initiate compressor 2 and
outdoor fans 3 & 4. On units with an economizer,
when outdoor air is acceptable, a first−stage
demand will energize the economizer; a
second−stage demand will energize compressor 1
and outdoor fans 1 & 2.

3− Refrigerant circuits are factory charged with R−410A

refrigerant. See unit rating plate for correct amount of
charge.

4− Units contain two refrigerant circuits or systems. See

figure 8.

B−Refrigerant Charge and Check

WARNING−Do not exceed nameplate charge under any condition.

This unit is factory charged and should require no further
adjustment. If the system requires additional refrigerant,

reclaim the charge,

 

evacuate the system,

 and 

add

required nameplate charge.

NOTE − System charging is not recommended below
60°F (15°C). In temperatures below 60°F (15°C),

 

the

charge

 must 

be weighed into the system.

If weighing facilities are not available, or to check the
charge, use the following procedure:

BLOWER

INDOOR COIL

BLOWER

180 & 240 REFRIGERANT CIRCUITS

FIGURE 8

COMPRESSOR 1

COMPRESSOR 2

OUTDOOR

COIL 2

COND.

FAN 1

COND.

FAN 2

COND.

FAN 4

COND.

FAN 3

OUTDOOR COIL 1

1− Attach gauge manifolds and operate unit in cooling

mode with economizer disabled until system
stabilizes (approximately five minutes). Make sure all
outdoor air dampers are closed.

2− Check each system separately with all stages

operating.

3− Use a thermometer to accurately measure the

outdoor ambient temperature.

4− Apply the outdoor temperature to table 3 or 4 to

determine normal operating pressures. Pressures
are listed for sea level applications at 80

F dry bulb

and 67

F wet bulb return air.

5− Compare the normal operating pressures to the

pressures obtained from the gauges. Minor
variations in these pressures may be expected due to

Summary of Contents for KHA180

Page 1: ...contact with sharp edges INSTALLATION INSTRUCTIONS KHA180 15 TON KHA240 20 TON HEAT PUMP UNITS 506393 01 11 2010 Supersedes 10 2010 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Table Of Contents Di...

Page 2: ...W 711 28 711 12 3 8 314 3 1 4 83 54 1 4 1378 51 1295 90 1 8 2289 29 1 4 743 91 1 8 2315 BASE CONDENSATE DRAIN 5 3 8 137 SIDE ELECTRICAL INLETS END VIEW SIDE VIEW 129 1 2 3289 BASE 128 1 2 3264 LIFTING...

Page 3: ...tallation of KHA heat pumps must conform with standards in National Fire Protection Association NFPA Standard for Installation of Air Conditioning and Ventilating Systems NFPA No 90A Standard for Inst...

Page 4: ...completion The unit components duct system air filters and evaporator coil must be thoroughly cleaned following final construction clean up The unit operating conditions including airflow cooling oper...

Page 5: ...rotection before rigging 2 Connect rigging to the unit base using both holes in each corner See figure 2 3 All panels must be in place for rigging 4 Place field provided H style pick in place just abo...

Page 6: ...y drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys B Control Wiring 1 Route thermostat cable or wires from s...

Page 7: ...installed for loose connections Tighten as required 3 Check to ensure that refrigerant lines do not rub against the cabinet or against other refrigerant lines 4 Check voltage at disconnect switch Volt...

Page 8: ...Set thermostat or temperature control device fan switch toAUTO or ON With fan switch in ON position blower will operate continuously With fan switch in AUTO position the blower will cycle with demand...

Page 9: ...um life and wear can be obtained from belts only if proper pulley alignment and belt tension are maintained Tension new belts after a 24 48 hour period of operation This will allow belt to stretch and...

Page 10: ...6750 665 2 20 745 2 70 815 3 20 880 3 70 940 4 20 995 4 65 1045 5 10 1095 5 60 1145 6 10 1190 6 60 1235 7 10 1275 7 60 7000 675 2 35 755 2 90 825 3 40 890 3 95 950 4 45 1005 4 95 1055 5 40 1105 5 95...

Page 11: ...07 08 5000 03 05 05 07 08 5250 03 06 05 07 09 5500 03 07 05 07 10 5750 03 07 05 08 11 6000 04 08 01 05 08 11 6250 04 08 01 01 05 08 12 6500 04 09 01 02 05 08 13 6750 05 10 01 03 05 08 14 7000 05 10 0...

Page 12: ...th an economizer when outdoor air is acceptable a first stage demand will energize the economizer a second stage demand will energize compressor 1 and outdoor fans 1 2 3 Refrigerant circuits are facto...

Page 13: ...alue shown indicates an overcharge 3 The approach method is not valid for grossly over or undercharged systems Use table 3 or 4 as a guide for typical operating pressures TABLE 5 APPROACH TEMPERATURES...

Page 14: ...e unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is...

Page 15: ...ry two years with a lithium base grease such as Alvania 3 Shell Oil Chevron BRB2 Standard Oil or Regal AFB2 Texas Oil Use a hand grease gun for relubrication Add only enough grease to purge through th...

Page 16: ...ions 3 Remove wire ties connecting coils slabs and separate slabs 3 4 76 102mm 4 Clean coils with detergent or commercial coil cleaner 5 Rinse thoroughly with water and reassemble 6 Secure coil slabs...

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