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Page 15

KHA180, 240

Heating Start−Up 

 1− Set thermostat or temperature control device to

initiate a first−stage heating demand.

A first−stage heating demand (W1) will energize
compressors 1 and 2. All four outdoor fans are
energized with a W1 demand.

KHA Units With Optional Electric Heat −

An increased heating demand (W2) will energize
electric heat.

Service 

CAUTION

Label all wires prior to disconnection when servic-
ing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after
servicing.

WARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during
installation, maintenance, or repair will expose you
to fiberglass wool. Breathing this may cause lung
cancer. (Fiberglass wool is known to the State of
California to cause cancer.)

Fiberglass wool may also cause respiratory, skin,
and eye irritation.

To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown below, or contact
your supervisor.

P.O. Box 799900

Dallas, TX 75379−9900

The unit should be inspected once a year by a qualified

service technician.

A−Lubrication

All motors are lubricated at the factory. No further

lubrication is required.

Blower shaft bearings are prelubricated. For extended

bearing life, relubricate at least once every two years with

a lithium base grease, such as Alvania 3 (Shell Oil),

Chevron BRB2 (Standard Oil) or Regal AFB2 (Texas Oil).

Use a hand grease gun for relubrication. Add only enough

grease to purge through the bearings so that a bead of

grease appears at the seal lip contacts.

B−Filters

Units are equipped with six 24 X 24 X 2" filters. Filters

should be checked and replaced when necessary with

filters of like kind and size. Take note of air flow direction

marking on filter frame when reinstalling filters. See

figure 10.

NOTE−Filters must be U.L.C. certified or equivalent for
use in Canada.

FIGURE 10

REMOVE FILTERS

PULL TO

REMOVE

FILTERS

C−Indoor Coil

Inspect and clean coil at beginning of each cooling and

heating season. Clean using mild detergent or

commercial coil cleaner. Flush coil and condensate drain

with water taking care not to get insulation, filters and

return air ducts wet.

D−Outdoor Coil

Clean outdoor coil annually with detergent or commercial

coil cleaner and inspect monthly during the cooling season.

Outdoor coils are made of two formed slabs. Dirt and

debris may become trapped between the slabs. To clean

between slabs, carefully separate coil slabs and wash

them thoroughly. See figure 11. Flush coils with water

following cleaning.

Note − Remove all screws and gaskets prior to cleaning

procedure and replace upon completion.

E−Supply Air Blower Wheel

Annually inspect supply air blower wheel for accumulated

dirt or dust. Turn off power before attempting to remove

access panel or to clean blower wheel.

Summary of Contents for KHA180

Page 1: ...contact with sharp edges INSTALLATION INSTRUCTIONS KHA180 15 TON KHA240 20 TON HEAT PUMP UNITS 506393 01 11 2010 Supersedes 10 2010 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Table Of Contents Di...

Page 2: ...W 711 28 711 12 3 8 314 3 1 4 83 54 1 4 1378 51 1295 90 1 8 2289 29 1 4 743 91 1 8 2315 BASE CONDENSATE DRAIN 5 3 8 137 SIDE ELECTRICAL INLETS END VIEW SIDE VIEW 129 1 2 3289 BASE 128 1 2 3264 LIFTING...

Page 3: ...tallation of KHA heat pumps must conform with standards in National Fire Protection Association NFPA Standard for Installation of Air Conditioning and Ventilating Systems NFPA No 90A Standard for Inst...

Page 4: ...completion The unit components duct system air filters and evaporator coil must be thoroughly cleaned following final construction clean up The unit operating conditions including airflow cooling oper...

Page 5: ...rotection before rigging 2 Connect rigging to the unit base using both holes in each corner See figure 2 3 All panels must be in place for rigging 4 Place field provided H style pick in place just abo...

Page 6: ...y drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys B Control Wiring 1 Route thermostat cable or wires from s...

Page 7: ...installed for loose connections Tighten as required 3 Check to ensure that refrigerant lines do not rub against the cabinet or against other refrigerant lines 4 Check voltage at disconnect switch Volt...

Page 8: ...Set thermostat or temperature control device fan switch toAUTO or ON With fan switch in ON position blower will operate continuously With fan switch in AUTO position the blower will cycle with demand...

Page 9: ...um life and wear can be obtained from belts only if proper pulley alignment and belt tension are maintained Tension new belts after a 24 48 hour period of operation This will allow belt to stretch and...

Page 10: ...6750 665 2 20 745 2 70 815 3 20 880 3 70 940 4 20 995 4 65 1045 5 10 1095 5 60 1145 6 10 1190 6 60 1235 7 10 1275 7 60 7000 675 2 35 755 2 90 825 3 40 890 3 95 950 4 45 1005 4 95 1055 5 40 1105 5 95...

Page 11: ...07 08 5000 03 05 05 07 08 5250 03 06 05 07 09 5500 03 07 05 07 10 5750 03 07 05 08 11 6000 04 08 01 05 08 11 6250 04 08 01 01 05 08 12 6500 04 09 01 02 05 08 13 6750 05 10 01 03 05 08 14 7000 05 10 0...

Page 12: ...th an economizer when outdoor air is acceptable a first stage demand will energize the economizer a second stage demand will energize compressor 1 and outdoor fans 1 2 3 Refrigerant circuits are facto...

Page 13: ...alue shown indicates an overcharge 3 The approach method is not valid for grossly over or undercharged systems Use table 3 or 4 as a guide for typical operating pressures TABLE 5 APPROACH TEMPERATURES...

Page 14: ...e unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is...

Page 15: ...ry two years with a lithium base grease such as Alvania 3 Shell Oil Chevron BRB2 Standard Oil or Regal AFB2 Texas Oil Use a hand grease gun for relubrication Add only enough grease to purge through th...

Page 16: ...ions 3 Remove wire ties connecting coils slabs and separate slabs 3 4 76 102mm 4 Clean coils with detergent or commercial coil cleaner 5 Rinse thoroughly with water and reassemble 6 Secure coil slabs...

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