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Page 14

506393−01  11/2010

Defrost Control Board 

The defrost thermostat, defrost pressure switch and the
defrost control work together to ensure that the heat
pump outdoor coil does not ice excessively during the
heating mode.

Compressor Accumulated Run−Time Interval

The defrost control will not energize a defrost cycle unless
the unit has been operating in heating mode for an
accumulated 60 minutes (default). The run time interval
can be changed by moving the jumper on the CMC board
timing pins. See figure 9.

The defrost interval can be adjusted to 30, 60, or 90
minutes. The defrost timing jumper is factory−installed to
provide a 60−minute defrost interval. If the timing selector
jumper is not in place, the control defaults to a 90−minute
defrost interval.

Note − When adjusting timing pins, set both CMC1 and
CMC2 defrost controls to the same defrost interval.

Defrost Test Option

A TEST option is provided for troubleshooting. The TEST
mode may be started any time the unit is in the heating
mode and the defrost thermostat is closed or jumpered

If

the timing jumper is in the TEST position at power-up, the
defrost control will ignore the test pins. When the jumper
is placed across the TEST pins for two seconds, the
control will enter the defrost mode. If the jumper is
removed before an additional 5−second period has
elapsed (7 seconds total), the unit will remain in defrost
mode until the defrost pressure switch opens or 14
minutes have passed. If the jumper is not removed until
after the additional 5−second period has elapsed, the
defrost will terminate and the test option will not function
again until the jumper is removed and re−applied.

Diagnostic LEDs

The defrost board uses two LEDs for diagnostics. The
LEDs flash a sequence according to the condition.

TABLE 6

Defrost Control Board Diagnostic LED

Indicates

LED 1

LED 2

Normal operation / 
power to board

Synchronized
Flash with LED 2 

Synchronized
Flash with LED 1 

Board failure /
no power

Off

Off

Board failure

On

On

Pressure switch open

Flash

On

DEFROST CONTROL BOARD CMC1 AND CMC2

90

test

60

30

TIMING

JUMPER

TIMING PINS

(SECONDS)

24V

TERMINAL

STRIP

DIAGNOSTIC

LEDs

FIGURE 9

Summary of Contents for KHA180

Page 1: ...contact with sharp edges INSTALLATION INSTRUCTIONS KHA180 15 TON KHA240 20 TON HEAT PUMP UNITS 506393 01 11 2010 Supersedes 10 2010 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Table Of Contents Di...

Page 2: ...W 711 28 711 12 3 8 314 3 1 4 83 54 1 4 1378 51 1295 90 1 8 2289 29 1 4 743 91 1 8 2315 BASE CONDENSATE DRAIN 5 3 8 137 SIDE ELECTRICAL INLETS END VIEW SIDE VIEW 129 1 2 3289 BASE 128 1 2 3264 LIFTING...

Page 3: ...tallation of KHA heat pumps must conform with standards in National Fire Protection Association NFPA Standard for Installation of Air Conditioning and Ventilating Systems NFPA No 90A Standard for Inst...

Page 4: ...completion The unit components duct system air filters and evaporator coil must be thoroughly cleaned following final construction clean up The unit operating conditions including airflow cooling oper...

Page 5: ...rotection before rigging 2 Connect rigging to the unit base using both holes in each corner See figure 2 3 All panels must be in place for rigging 4 Place field provided H style pick in place just abo...

Page 6: ...y drafts or dead spots behind doors and in corners hot or cold air from ducts radiant heat from sun or appliances concealed pipes and chimneys B Control Wiring 1 Route thermostat cable or wires from s...

Page 7: ...installed for loose connections Tighten as required 3 Check to ensure that refrigerant lines do not rub against the cabinet or against other refrigerant lines 4 Check voltage at disconnect switch Volt...

Page 8: ...Set thermostat or temperature control device fan switch toAUTO or ON With fan switch in ON position blower will operate continuously With fan switch in AUTO position the blower will cycle with demand...

Page 9: ...um life and wear can be obtained from belts only if proper pulley alignment and belt tension are maintained Tension new belts after a 24 48 hour period of operation This will allow belt to stretch and...

Page 10: ...6750 665 2 20 745 2 70 815 3 20 880 3 70 940 4 20 995 4 65 1045 5 10 1095 5 60 1145 6 10 1190 6 60 1235 7 10 1275 7 60 7000 675 2 35 755 2 90 825 3 40 890 3 95 950 4 45 1005 4 95 1055 5 40 1105 5 95...

Page 11: ...07 08 5000 03 05 05 07 08 5250 03 06 05 07 09 5500 03 07 05 07 10 5750 03 07 05 08 11 6000 04 08 01 05 08 11 6250 04 08 01 01 05 08 12 6500 04 09 01 02 05 08 13 6750 05 10 01 03 05 08 14 7000 05 10 0...

Page 12: ...th an economizer when outdoor air is acceptable a first stage demand will energize the economizer a second stage demand will energize compressor 1 and outdoor fans 1 2 3 Refrigerant circuits are facto...

Page 13: ...alue shown indicates an overcharge 3 The approach method is not valid for grossly over or undercharged systems Use table 3 or 4 as a guide for typical operating pressures TABLE 5 APPROACH TEMPERATURES...

Page 14: ...e unit is in the heating mode and the defrost thermostat is closed or jumpered If the timing jumper is in the TEST position at power up the defrost control will ignore the test pins When the jumper is...

Page 15: ...ry two years with a lithium base grease such as Alvania 3 Shell Oil Chevron BRB2 Standard Oil or Regal AFB2 Texas Oil Use a hand grease gun for relubrication Add only enough grease to purge through th...

Page 16: ...ions 3 Remove wire ties connecting coils slabs and separate slabs 3 4 76 102mm 4 Clean coils with detergent or commercial coil cleaner 5 Rinse thoroughly with water and reassemble 6 Secure coil slabs...

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