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Mobile Dust Cyclone Manual 

2

 

 

CONTENTS 

 

Warranty:  

 

 

 

 

 

 

 

 

01

 

 

 

Safety: 

   

 

 

 

 

 

 

 

 

03 

 

Important Safety Instructions  

 

 

 

04 

 

General Safety Rules 

 

 

 

 

 

08

 

 
 

Wiring Diagrams:   

 

 

 

 

 

 

10 

 

 

Power Connections   

 

 

 

 

 

12 

 

 

Power Supply   

 

 

 

 

 

 

13 

Programming Remote Control:  

 

 

 

       15 

   

 

 

 

 

 

 

       

Unpacking: 

 

 

 

 

 

 

 

 

16 

 

Assembly: 

 

 

 

 

 

 

 

 

17 

 
Power Supply:  

 

 

 

 

 

 

 

29 

 

 

Operation: 

 

 

 

 

 

 

 

 

30 

 
Maintenance:   

 

 

 

 

 

 

 

30 

 

HEPA Filter Replacement  

 

 

 

 

31 

 

Trouble Shooting:   

 

 

 

 

 

 

33 

 

Parts Breakdown / Exploded Views:  

 

 

 

39 

 

Parts List   

 

 

 

 

 

 

 

44   

 

 

Specifications:  

 

 

 

 

 

 

 

48 

 
Supplies:  

 

 

 

 

 

 

 

 

48 

 

 

 

 

Summary of Contents for PFLUX2

Page 1: ...LUX3 Next Generation Mobile Dust Cyclone Collectors Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yours...

Page 2: ...horization must be requested from Laguna Tools and included with any and all parts or machines returned to Laguna Tools for warranty consideration Any machines returned to Laguna Tools must be returne...

Page 3: ...al Safety Rules 08 Wiring Diagrams 10 Power Connections 12 Power Supply 13 Programming Remote Control 15 Unpacking 16 Assembly 17 Power Supply 29 Operation 30 Maintenance 30 HEPA Filter Replacement 31...

Page 4: ...property damage Electronic copies of this manual are available at www lagunatools com SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand Th...

Page 5: ...gly recommend that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the...

Page 6: ...serious injury 2 Replace the warning labels if they become obscured or removed 3 This Portable Cyclone Dust Collector is designed and intended for use by properly trained and experienced personnel onl...

Page 7: ...t such as adjusting keys wrenches scrap stock and cleaning rags are removed away from the machine before turning on 14 Always keep safety guards in place when the machine is in use If removed for main...

Page 8: ...lubricating and changing accessories 26 Turn off the machine before cleaning Use a brush or compressed air to remove dust or debris do not use your hands 27 Do not stand on the machine Serious injury...

Page 9: ...operly repair or replace any part that is damaged FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY ADDITIONAL SAFETY FOR DUST COLLECTORS Intended use This dust collector is only intended for...

Page 10: ...ly cause accidental contact with the impeller which will cause serious personal injury or damage to the machine Always keep small animals and children away from open dust collection inlets Avoiding sp...

Page 11: ...rated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct othe...

Page 12: ...Mobile Dust Cyclone Manual 11 CONTROL PANEL Figure 1A Control Panel...

Page 13: ...make sure the switch is in the OFF position An appx 8 cord is included a plug is NOT included A plug must be installed by a qualified technician GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED W...

Page 14: ...ely replace it with a new one Full Load amperage Draw PFLUX2 2HP 220V 60HZ Single phase Amp draw at 220V 14 Amps PFLUX3 3HP 220V 60HZ Single phase Amp draw at 220V 22 Amps Power Supply Circuit Require...

Page 15: ...seconds to activate override cleaning while the cyclone is ON You can also activate this function by pressing the CLEAN button on the handheld remote for 3 seconds Receiver SET button Used to program...

Page 16: ...he black button until you hear three beeps to complete the set up Figure 5 Receiver Set Button MULTIPLE HANDHELD REMOTE CONTROL SETUP You can pair up to five max handheld remotes Each handheld remote...

Page 17: ...Manual C Dust chute D Canister shield front and back E Top upright supports 3 F Canister cover plate G Drum insert 4 H HEPA Canister filter I Filter rotation shaft J Filter cleaning arm 2 K Crossbar...

Page 18: ...Failure to comply may cause serious injury and or damage to the machine and or property Tools items Required 10mm wrench 12mm wrench 14mm wrench Phillips screwdriver 4mm hex wrench 5mm hex wrench Plug...

Page 19: ...o the base Keep the upper assembly lifted for step 5 3 Turn base upside down Use 16 5 16 x 3 4 hex bolts and 16 5 16 flat washers Attach the 2 4 casters with brakes to the base The casters with brakes...

Page 20: ...16 x 3 4 hex bolts and 6 5 16 flat washers connect and secure the upper and lower upright supports The forklift is no longer required for the next steps 6 Secure the 3 upright support reinforcement p...

Page 21: ...x3 4 hex bolts and 12 5 16 x18x2mm flat washers followed by attaching the cyclone funnel to the barrel using 12 5 16 x3 4 hex bolts 24 5 16 x18x2mm flat washers and 12 5 16 hex nuts 9 Secure the side...

Page 22: ...end has bolt holes for the next step 13 Move HEPA filter assembly under the dust chute and with the help of another person holding the HEPA filter secure the top end of the rotation shaft to the clean...

Page 23: ...pposite side 17 Locate the two foot pedal bars provided There is a left side and right side To identify the correct side look for the protruding nut circled in red below It should be facing upwards wh...

Page 24: ...ular support plate by holding the lower support plate vertically up against the foot pedal bar and securing the U channel provided onto the foot pedal bar using 2 5 16 x1 3 4 hex bolts 4 5 16 x18x2mm...

Page 25: ...bolts Make sure the bolt head is on the inside of the octagon foot peddle Adjust the tightness of this bolt accordingly If this bolt is too tight the Octagon foot pedal will not work smoothly When to...

Page 26: ...LED light to the drum lid using 6 M4x10mm Philip HD Bolt 6 3 16 flat washers and 6 M4 hex nuts 29 Attach the crossbar to the drum lid and tighten using the two bolts removed in the previous step It do...

Page 27: ...side plate and secure to the outside of the panel using 6 1 4 x 1 2 carriage bolts 6 1 4 x 1 flat washers and 6 1 4 hex nuts Insert the head of the carriage bolt from the inside of the drum with the w...

Page 28: ...supplied 36 Attach the rubber gasket to the top inner edges of the Octagon drum The wider end of the gasket goes up Use tin snips to trim any excess rubber gasket after completing the seal 37 Insert t...

Page 29: ...insert the sharp point into the top end of the proximity sensor that is on top of the drum lid You will find a small hole to on top where you can turn clockwise or counterclockwise Clockwise Lower dus...

Page 30: ...ever replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring c...

Page 31: ...10 seconds clockwise 10 seconds counterclockwise after the machine is turned OFF While the canister is cleaning the yellow LED light on the control panel will illuminate indicating it is in the proce...

Page 32: ...ll the dust particulates may be recirculated back into the canister filter obstructing air flow and exposing the user to potentially harmful particulates 1 Release the 4 latches around the canister en...

Page 33: ...the canister filter assembly Figure 9 Hold canister from bottom when releasing clamp 3 Remove the 4 3 16 x 3 4 sheet metal Philips bolts 1 5 16 x 3 4 hex bolt and 1 5 16 x 7 8 flat washer off the bott...

Page 34: ...le Cause Possible Solution Machine does not start or a breaker trips Power supply switched OFF or is faulty Wall fuse circuit breaker is blown tripped Faulty remote control Remote receiver is faulty I...

Page 35: ...ce if needed Check and re tighten all fasteners Replace the motor and impeller Check fan and cover replace as needed Dust cyclone does not adequately collect dust or chips poor performance Canister en...

Page 36: ...ircuit board to a new second generation V3 circuit board The steps are the same if replacing a new V3 circuit board with a new V3 circuit board 1 Remove the Control Panel Face from the Control Box by...

Page 37: ...ontrol Box Remove the Mounting Plate with Circuit Board and Terminal Block from Control Box Figure 12 Control Box components 5 Remove the Terminal Block from the Mounting Plate by removing the two scr...

Page 38: ...the previous installation Figure 13 Circuit Board New Gen 2 V3 8 Attach all connectors to Circuit Board according to wiring diagram and reference below Re connect power cord and motor cord to Termina...

Page 39: ...Cyclone Manual 38 OLD WIRING DIAGRAM Figure 14 Wiring Diagram with earlier Gen 1 circuit board NEW WIRING DIAGRAM WITH OLD WIRE CONNECTIONS Parts Breakdown Figure 15 Wiring Diagram with new Gen 2 V3 C...

Page 40: ...Mobile Dust Cyclone Manual 39 EXPLODED VIEWS PARTS 2021 10 14 SECTION A Close up view...

Page 41: ...Mobile Dust Cyclone Manual 40 SECTION B Close up view...

Page 42: ...Mobile Dust Cyclone Manual 41 SECTION C Close up view...

Page 43: ...Mobile Dust Cyclone Manual 42 SECTION D Close up view...

Page 44: ...Mobile Dust Cyclone Manual 43...

Page 45: ...01 2I FLAT WASHER 1 4 x19x1mm 4 10G PDCPF22201 10G HEX NUT 5 16 4 2K PDCPF22201 2K HEX LOCK NUT 3 8 4 10H PDCPF22201 10H TOP UPRIGHT SUPPORT ONE DOT 1A 1 3 PDCPF22201 3 FAN 14 5 PFLUX2 ONLY 1 10I PDCP...

Page 46: ...FLAT WASHER 5 16 x18x2mm 8 16K PDCPF22201 16K LEFT SIDE PLATE 1 12C PDCPF22201 12C HEX NUT 5 16 4 16L PDCPF22201 16L RIGHT SIDE PLATE 1 13 PDCPF22201 13 LOWER SUPPORT PLATE 2 16 M PDCPF22201 16M CARR...

Page 47: ...19C HEX NUT 5 16 8 27B PDCPF22201 27B INTAKE SPLITTER 8 x 4 X 2 PORTS 1 19F PDCPF22201 19F RUBBER GASKET 1650mm 1 27C PDCPF32201 27C INTAKE SPLITTER 8 x 4 X 3 PORTS 1 20 PDCPF22201 20 BAND CLAMP 400mm...

Page 48: ...T 1 4 8 46 PDCPF22201 46 CONTROL PADLE HANDLE 2 34D PDCPF22201 34D RIVET NUT 5 16 18 46A PDCPF22201 46A PHILIP HD BOLT M4x6mm 4 35 PDCPF22201 35 SHEET METAL BOLT 3 16 x1 2 24 47 PDCPF22201 47 CROSSBAR...

Page 49: ...gs 351 lbs 159 kgs Shipping weight 409 lbs 185 kgs 419 lbs 190 kgs Filter Media filtering area 102 sq ft 9 5 M2 Cartridge Filter Black HEPA 15 74 x 35 43 40 x 90cm x 1pc SUPPLIES Plastic debris collec...

Page 50: ...Mobile Dust Cyclone Manual 49 2021 Laguna Tools 120221...

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