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Handling,

Maintenance, Safety

Operating instructions of the edge-, corner- and stair-sanding machine

EDGE-, CORNER- AND STAIR-SANDING MACHINE FLIP

FLIP

CAN

USA

AUS

IRL

Pricing in this catalog is outdated

Summary of Contents for Flip

Page 1: ...andling Maintenance Safety Operating instructions of the edge corner and stair sanding machine EDGE CORNER AND STAIR SANDING MACHINE FLIP FLIP CAN GB NZ USA AUS IRL Pricing in this catalog is outdated...

Page 2: ...FLIP ASSEMBLY Dust bag Switch Guide roller Handle Motor Attachment Fig 1 Main features of the edge corner and stair sanding machine FLIP Pricing in this catalog is outdated...

Page 3: ...nd replacement of wearing parts 15 6 1 Tightening the V belt 15 6 2 Changing the V belt 16 6 3 Changing the steel sanding disc 18 6 4 Changing the motor belt pulley 18 6 5 Changing the carbon brushes...

Page 4: ...kept out of the working area of the machine The FLIP can only be used for dry processing operations Never use the FLIP for wet processing operations life threatening risk 1 3 PROPER USE AS INTENDED T...

Page 5: ...contents then be stored outdoors Keep well away from fire sources Do not smoke in a dusty environment e g while working with the machine or emptying out the dust Risk of a dust explosion The power su...

Page 6: ...type universal motor Voltage 230 V Frequency 50 60 cps Output 1 35 kW Fuse 10 A Insulation class F Protection class IP 22 Protection system 2 Safety devices no voltage release thermal overload protect...

Page 7: ...ase check the condition of the wearing parts mentioned below at regular intervals in order to be able to work safely and optimally at all times Extension cable renew in case of damage Motor cable rene...

Page 8: ...e plug of the motor cable in the coupling of the extension cable Fig 5 2 Fasten the extension cable coupler using the Velcro loop on the dust bag 3 Insert the extension cable in a suitably protected 2...

Page 9: ...of burn marks exists for finer sandpaper grain sizes Do not apply excessive pressure to the attachment This will significantly worsen the sanding finish by causing deep scratches and could cause the...

Page 10: ...from the sanding plate and put these parts aside Fig 11 6 Put on a new sanding disc and insert the fixing screw in the sanding plate together with the paper faceplate Fig 12 7 Turn the fixing screw i...

Page 11: ...he opening in the centre of the fixture Fig 16 8 Pull the waste bag over the emptying fixture from behind Fig 17 9 Take hold of the emptying fixture with the waste bag in one hand and the dust bag in...

Page 12: ...e bag before removal using the cable binder provided Fig 21 15 Open the two quick release fasteners on the emptying fixture Fig 22 Fig 17 Pull the waste bag over the fixture Fig 18 Insert the dust bag...

Page 13: ...ck to the machine in reverse order 18 Remove the filled waste bag from the emptying fixture Fig 23 and place it in a non combustible container Fig 24 Fig 22 Loosen the quick release fasteners and remo...

Page 14: ...ll the stop bolt in the fan housing Fig 25 2 at the same time turn the fan tube until the dust bag is located over the attachment and the stop bolt noticeably snaps into place when let go Fig 25 The s...

Page 15: ...o the floor and machine 3 Use the universal spanner to undo the two screws with which the attachment is fastened on the fan housing Fig 27 4 Use the universal spanner to undo the screw with which the...

Page 16: ...to remove the two screws washers and guide angles that fix the attachment and place the parts to one side fig 31 5 Remove the attachment from the machine and put away the attachment with the sanding d...

Page 17: ...inserting the V belt into the motor belt pulley first and then the attachment on the machine Fig 38 17 Fit the attachment cover 18 Now turn the screws in the screw thread of the fan housing Ensure th...

Page 18: ...herefore be replaced on time in order to prevent excessive V belt wear 1 Switch off the machine and always pull the power supply plug out of the socket 2 Remove the attachment as described in Section...

Page 19: ...all parts fall into the motor Fig 40 41 3 Pull off the connector of one of the carbon brushes from the carbon holder Fig 42 4 Use the universal spanner to turn the brass pressure clamp so that it face...

Page 20: ...and fine sanding work for the short and long attachment This is achieved by holding the corresponding alignment mark of the universal spanner that depends on the attachment used between the guide rol...

Page 21: ...attachment long corner attachment short 4 Now turn the guide roller in the direction required and re tighten the locknut 5 Perform a trial sanding operation and check the sanding results Fig 46 50 Sh...

Page 22: ...ds being damaged or sanded too 1 Switch off the machine and always pull the power supply plug out of the socket 2 Use the universal spanner to undo the screw in the middle of the wall protecting rolle...

Page 23: ...ll protecting rollers only Art no in Section 11 Spare parts 1 Switch off the machine and always pull the power supply plug out of the socket 2 Use the universal spanner to remove the screw in the midd...

Page 24: ...ty then be repaired as required and afterwards the operational safety must be confirmed by the attachment of an inspection label on the machine The elements required for the dust suction system must b...

Page 25: ...se of cable cross sections that are too small cross sections smaller than 1 5 mm and power supply cables that are too long Use a transformer as required Check and adjust the V belt tension MACHINE RUN...

Page 26: ...sk of injury and risk of fire Read and observe these instructions before using the machine Keep these safety instructions in a safe place GENERAL SAFETY INFORMATION 9 General safety information 9 Keep...

Page 27: ...always use a respiratory protective mask of the filter class P3 Never use power cable for improper purposes Do not lift or carry your tool or machine by the power cable do not pull cable in order to...

Page 28: ...at no parts are broken or fissured that all parts are in their proper place and securely fastened in short make sure that all requirements for a proper functioning of the machine are fulfilled Defecti...

Page 29: ...CIRCUIT DIAGRAM 10 Switch Interference free capacitor Motor 1 35 KW 230 V 50 CPS 110 120 V 60 CPS Pricing in this catalog is outdated...

Page 30: ...SPARE PARTS 11 Pricing in this catalog is outdated...

Page 31: ...00 20 15 005 Stop bolt 11 7500 1005 012 Screw 12 0125 1005 000 Washer 13 320 08 10 100 Fan housing complete 14 320 08 03 100 Belt tightener plate 15 0125 1006 000 Washer 16 7985 1006 816 Screw 17 320...

Page 32: ...SPARE PARTS 11 Pricing in this catalog is outdated...

Page 33: ...Motor belt pulley 8 000 65 60 256 Switch 230 V 50 60 CPS 000 65 60 156 Switch 110 V 50 60 CPS 9 7500 1005 012 Screw 10 320 65 47 100 Cover switchbox with sealing 11 320 65 48 105 Sealing 12 320 65 30...

Page 34: ...SPARE PARTS 11 Pricing in this catalog is outdated...

Page 35: ...x 530 11 320 01 03 100 Attachment cover short complete 12 320 01 51 105 Seal attachment cover short 13 320 01 91 100 Steel sanding plate complete 14 330 01 00 100 Attachment long complete 15 320 60 0...

Page 36: ...SPARE PARTS 11 Pricing in this catalog is outdated...

Page 37: ...5 1005 810 Screw 3 000 71 24 065 V belt 10 x 650 4 335 01 02 100 Cover corner attachment 5 7500 1005 012 Screw 6 335 01 91 100 Steel sanding plate for corner attachment complete 7 335 02 12 105 Velcro...

Page 38: ...SPARE PARTS 11 Pricing in this catalog is outdated...

Page 39: ...0 010 Protective mask P3 5 000 91 40 001 Universal spanner 6 701 10 00 100 Impact tool 7 702 00 00 200 Parquet layer tool small 8 703 00 00 200 Parquet layer tool broad 10 320 00 70 100 Emptying fixtu...

Page 40: ...NOTICE Pricing in this catalog is outdated...

Page 41: ...NOTICE Pricing in this catalog is outdated...

Page 42: ...NOTICE Pricing in this catalog is outdated...

Page 43: ...nd stamp Date of test and service ___________________ Signature and stamp Date of test and service ___________________ Signature and stamp Date of test and service ___________________ Signature and st...

Page 44: ...works for Equipment with an Input Current of 16 A per Conductor Following documents are existing Master plan of the machine including electrical plans Complete specified plans to check accord of the m...

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