CONTENTS
EVERY 100 HOURS ............................................................................................ 111
Lubricating Grease Fittings........................................................................................... 111
Cleaning Air Cleaner Primary Element ......................................................................... 113
Adjusting Fan Belt Tension........................................................................................... 114
Checking Fuel Line ....................................................................................................... 114
Adjusting Brake Pedal .................................................................................................. 115
Adjusting Parking Brake Lever ..................................................................................... 115
Checking Battery Condition .......................................................................................... 116
EVERY 200 HOURS ............................................................................................ 117
Checking Radiator Hose and Clamp ............................................................................ 117
Checking Oil Cooler Line .............................................................................................. 119
Checking Intake Air Line............................................................................................... 119
Checking Power Steering Line ..................................................................................... 119
Adjusting Toe-in............................................................................................................ 120
Draining Fuel Tank Water............................................................................................. 120
Cleaning Inner Air Filter ................................................................................................ 121
Cleaning Fresh Air Filter ............................................................................................... 121
Adjusting Air-Conditioner Belt Tension ......................................................................... 122
EVERY 300 HOURS ............................................................................................ 122
Replacing Hydraulic Oil Filter ....................................................................................... 122
EVERY 400 HOURS ............................................................................................ 123
Changing Engine Oil..................................................................................................... 123
Replacing Engine Oil Filter ........................................................................................... 124
Checking Fan / Air-conditioner Belt Tension ................................................................ 124
Cleaning Pre-Fuel Filter................................................................................................ 126
Replacing Fuel Filter..................................................................................................... 126
Cleaning Water Separator ............................................................................................ 126
Cleaning Fuel Solenoid Pump Element ........................................................................ 127
EVERY 600 HOURS ............................................................................................ 128
Changing Transmission Fluid ....................................................................................... 128
Changing Front Differential Case Oil ............................................................................ 129
Changing Front Axle Gear Case Oil ............................................................................. 129
Adjusting Front Axle Pivot............................................................................................. 130
Adjusting King-pin Pivot................................................................................................ 130
EVERY 800 HOURS ............................................................................................ 130
Replacing Fuel Filter..................................................................................................... 130
Adjusting Engine Valve Clearance ............................................................................... 130
EVERY 1500 HOURS .......................................................................................... 130
Cleaning Fuel Injector Nozzle Tip................................................................................. 130
Checking and Cleaning EGR Cooler ............................................................................ 130
Checking Accumulator.................................................................................................. 130
EVERY 3000 HOURS .......................................................................................... 130
Checking Turbocharger ................................................................................................ 130
Checking Supply Pump ................................................................................................ 130
Checking Intake Air Heater........................................................................................... 131
Checking and Cleaning EGR System........................................................................... 131
Cleaning DPF Muffler ................................................................................................... 131
EVERY 1 YEAR ................................................................................................... 131
Replacing Air Cleaner Primary Element and Secondary Element................................ 131
Checking Air-Conditioner Pipe and Hose ..................................................................... 131
Checking CAB Isolation Cushion.................................................................................. 131
Checking Exhaust Manifold .......................................................................................... 131
Summary of Contents for M100GX
Page 17: ... 7 SAFE OPERATION 7 DANGER WARNING AND CAUTION LABELS ...
Page 18: ...SAFE OPERATION 8 ...
Page 19: ... 9 SAFE OPERATION ...
Page 20: ...SAFE OPERATION 10 ...
Page 21: ... 11 SAFE OPERATION ...
