KSB mini-Compacta 2013w01 Series, Installation & Operating Manual

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Contents
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mini-Compacta
6.3 Prerequisites for commissioning/start-up...................................................................................................... 33
6.3.1
Lifting unit with LevelControl Basic 1............................................................................................... 33
6.3.2 Commissioning with LevelControl Basic 2 ........................................................................................ 37
6.4 Shutdown........................................................................................................................................................ 39
7 Operation.............................................................................................................................................. 40
7.1 Control panel (LevelControl Basic 2) ............................................................................................................. 40
7.1.1
LED display ......................................................................................................................................... 40
7.1.2 Display ................................................................................................................................................ 41
7.1.3 Navigation keys.................................................................................................................................. 42
7.2 Manual-0-automatic selector switch ............................................................................................................. 42
7.3 Control panel .................................................................................................................................................. 42
7.3.1
Displaying measured values .............................................................................................................. 42
7.3.2 Displaying and changing parameters ............................................................................................... 43
7.3.3 Displaying and acknowledging alerts and warnings....................................................................... 45
7.3.4 Displaying the alerts list .................................................................................................................... 46
7.3.5 Replacing the rechargeable battery ................................................................................................. 47
8 Servicing/Maintenance ........................................................................................................................ 48
8.1 General information/safety regulations........................................................................................................ 48
8.2 Maintenance schedule ................................................................................................................................... 49
8.2.1
Inspection contract ............................................................................................................................ 49
8.2.2 Measuring the insulation resistance ................................................................................................. 49
8.2.3 Unblocking the cutter........................................................................................................................ 49
8.2.4 Oil check/Oil change .......................................................................................................................... 49
8.2.5 Emergency operation with one pump.............................................................................................. 51
8.3 Dismantling the hydraulic system.................................................................................................................. 51
8.3.1
Removing the rotating assembly ...................................................................................................... 51
8.3.2 Dismantling the motor section ......................................................................................................... 52
8.3.3 Removing the rotating assembly and pump/plate assembly .......................................................... 52
8.3.4 Removing the rotating assembly ...................................................................................................... 53
8.3.5 Dismantling the motor section ......................................................................................................... 53
8.4 Reassembly...................................................................................................................................................... 54
8.4.1
General instructions........................................................................................................................... 54
8.4.2 Installing the bearing assembly / shaft seal...................................................................................... 54
8.4.3 Fitting the bearing assembly/shaft seal ............................................................................................ 56
8.4.4 Fitting the rotating assembly ............................................................................................................ 56
8.5 Installing the float switch .............................................................................................................................. 58
8.6 Fitting the repair kit and check valve............................................................................................................ 58
8.7 Tightening torques......................................................................................................................................... 59
8.8 Disposal/recycling of the lifting unit ............................................................................................................. 60
8.9 Checklist for commissioning/inspection ➀ and maintenance ➁ .................................................................. 60
9 Trouble-shooting.................................................................................................................................. 62
10 Related Documents .............................................................................................................................. 64
10.1 General assembly drawings/exploded views with list of components ........................................................ 64
10.1.1 mini-Compacta U60, U100, UZ150 - Rotating assembly .................................................................. 64
10.1.2 mini-Compacta U60 C, U100 C, UZ150 C - Rotating assembly......................................................... 66
10.1.3 mini-Compacta U60, U100 - Collecting tank ................................................................................... 68
10.1.4 mini-Compacta UZ150 - Collecting tank........................................................................................... 70
10.1.5 mini-Compacta US40 – Rotating assembly ....................................................................................... 72
10.1.6 mini-Compacta US100, UZS150 - Rotating assembly ....................................................................... 75
10.1.7 mini-Compacta US40 – Collecting tank ............................................................................................ 78
10.1.8 mini-Compacta US100 - Collecting tank ........................................................................................... 79
10.1.9 mini-Compacta UZS150 - Collecting tank ......................................................................................... 80
10.2 Connection examples ..................................................................................................................................... 81
10.2.1 mini-Compacta US40, U60, U100, US100 .......................................................................................... 81
10.2.2 mini-Compacta UZ150, UZS150 ......................................................................................................... 82
10.2.3 mini-Compacta US40 – concealed in a pre-wall system................................................................... 83
10.3 Dimensions...................................................................................................................................................... 84